Tunnel kiln waste heat utilization device

Abstract

The utility model relates to the technical field of heat utilization devices, and discloses a tunnel kiln waste heat utilization device which comprises a kiln body, one side of the upper surface of the kiln body is fixedly connected with a collecting box, the upper surface of the collecting box is fixedly connected with a motor, and the output end of the motor is fixedly connected with centrifugal fan blades. The centrifugal fan blades are rotatably connected to the interior of the collecting box, a drying box is fixedly connected to the adjacent side of the kiln body, a transmission shaft is rotatably connected to the interior of the drying box, a gear is fixedly connected to the outer wall of the transmission shaft, a belt is in transmission connection between the transmission shaft and the motor, and a belt is fixedly connected to one side of the outer wall of the collecting box. According to the drying device, the centrifugal fan blades are driven by the starting motor to transmit waste heat into the drying box; the motor drives the transmission shaft in the belt to rotate, so that the gear is meshed with the external rack, the air spraying pipe in the rotating box is driven to uniformly spray hot air, and rapid drying of materials is achieved. The single driving mode improves the efficiency and the practicability of the equipment at the same time.

Description

Technical Field

[0001] The utility model relates to the technical field of heat utilization devices, in particular to a tunnel kiln waste heat utilization device. Background Art

[0002] Tunnel kilns are used to produce building materials such as cement, lime, and bricks. They process raw materials through successive heating and cooling zones to produce finished or semi-finished products. To improve energy efficiency and minimize environmental impact, tunnel kilns are often equipped with waste heat recovery devices. These devices recover heat energy from the kiln's exhaust gases, reducing energy consumption and production costs while minimizing environmental pollution. These devices meet the stringent environmental and energy efficiency requirements of modern industry and are a key technological application in industrial production.

[0003] In most cases, the existing waste heat utilization device works through a driving motor during use, which can drive the rotating plate to rotate, and then drive the drying rack to rotate, thereby achieving the purpose of all-round drying effect. However, when driving the drying rack to rotate, the material above the drying rack will become skewed, thereby reducing the drying and shaping effect, and thus reducing the practicality of the device. Therefore, a tunnel kiln waste heat utilization device is proposed to solve the above problem. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a tunnel kiln waste heat utilization device, which aims to improve the problem in the existing technology that the material will be deformed due to the rotation of the rotating rack, thereby reducing the material production quality and the practicality of the device.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a tunnel kiln waste heat utilization device, comprising a kiln body, wherein one side of the upper surface of the kiln body is fixedly connected to a collecting box, the upper surface of the collecting box is fixedly connected to a motor, the output end of the motor is fixedly connected to a centrifugal fan blade, the centrifugal fan blade is rotatably connected to the inside of the collecting box, an adjacent side of the kiln body is fixedly connected to a drying box, the inside of the drying box is rotatably connected to a transmission shaft, the outer wall of the transmission shaft is fixedly connected to a gear, a belt is connected to the transmission shaft and the motor for transmission, one side of the outer wall of the collection box is fixedly connected to a belt, one side of the outer wall of the belt is fixedly connected to a transmission duct, the transmission duct is fixedly connected to the upper surface of the drying box, a storage component for facilitating the removal of materials is installed on the inner wall of the drying box, a transmission pipe is fixedly connected to the upper side of the inner wall of the drying box, the outer wall of the transmission pipe is rotatably connected to a rotating box, the outer wall of the rotating box is fixedly connected to an external rack, the external rack is meshed with the gear, and a plurality of injection pipes are fixedly connected to the lower surface of the rotating box.

[0006] Furthermore, the storage assembly includes a slide rail, which is fixedly connected to the bottom of the inner wall of the drying box. The outer wall of the slide rail is slidably connected to a slider, and the upper surface of the slider is fixedly connected to a placement rack.

[0007] Furthermore, a processing box is fixedly connected to an adjacent side of the drying box, and a filter box is slidably connected inside the processing box.

[0008] Furthermore, a connecting pipe is fixedly connected to the upper side of the interior of the processing box, and one end of the connecting pipe is fixedly connected to the interior of the drying box.

[0009] Furthermore, a water tank is fixedly connected to an adjacent side of the processing box, a pipe 1 is fixedly connected to the inside of the processing box, and the pipe 1 is fixedly connected to the inside of the water tank.

[0010] Furthermore, one end of the pipeline is fixedly connected to a spiral tube, and one end of the spiral tube is fixedly connected to an air outlet pipe.

[0011] Furthermore, the air outlet pipe is fixedly connected to the inside of the water tank, and one end of the air outlet pipe is fixedly connected to a filter cartridge.

[0012] Furthermore, a water inlet pipe is fixedly connected to the upper side of the water tank, and a water outlet pipe is fixedly connected to the lower side of the water tank.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the present invention, the centrifugal fan blades are driven by the starting motor to transmit the waste heat to the inside of the drying box through the transmission air duct, and then the transmission shaft inside the belt is driven by the motor to rotate, and the transmission shaft drives the gear to engage and rotate with the external rack, so that the rotating box drives the air jet inside the external rack to achieve the effect of uniform drying of the material. The practicality of the device is improved by achieving two effects through a single drive, and the cooperation of the storage component facilitates the removal of materials for drying operations, thereby improving the practicality of the device.

[0015] 2. In the present invention, the waste heat is transmitted to the filter box inside the processing box through the connecting pipe for filtration and then transmitted to the inside of the spiral tube. The heat inside the spiral tube is used to heat the cold water inside the water tank for easy use, and then discharged through the exhaust pipe, thereby achieving the highest degree of waste heat utilization. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of a tunnel kiln waste heat utilization device proposed by the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the external rack portion of a tunnel kiln waste heat utilization device proposed by the utility model;

[0018] Figure 3 This is a schematic structural diagram of the jet pipe portion of a tunnel kiln waste heat utilization device proposed by the utility model.

[0019] Legend:

[0020] 1. Kiln body; 2. Collection box; 3. Motor; 4. Centrifugal fan blades; 5. Drive shaft; 6. Gear; 7. Belt; 8. Transmission air duct; 9. Drying box; 10. Storage component; 1001. Slide rail; 1002. Slider; 1003. Placement rack; 11. Rotating box; 12. Transmission pipe; 13. Jet pipe; 14. External rack; 15. Processing box; 16. Filter box; 17. Connecting pipe; 18. Pipe 1; 19. Spiral pipe; 20. Exhaust pipe; 21. Water inlet pipe; 22. Water outlet pipe; 23. Water tank. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] Reference Figure 1 、 Figure 2 and Figure 3 , the utility model provides an embodiment: a tunnel kiln waste heat utilization device, including a kiln body 1, a collecting box 2 is fixedly connected to one side of the upper surface of the kiln body 1, a motor 3 is fixedly connected to the upper surface of the collecting box 2, a centrifugal fan blade 4 is fixedly connected to the output end of the motor 3, the centrifugal fan blade 4 is rotatably connected to the inside of the collecting box 2, a drying box 9 is fixedly connected to the adjacent side of the kiln body 1, a transmission shaft 5 is rotatably connected to the inside of the drying box 9, a gear 6 is fixedly connected to the outer wall of the transmission shaft 5, a belt 7 is transmission-connected between the transmission shaft 5 and the motor 3, a belt 7 is fixedly connected to the outer wall of the collecting box 2, a transmission air duct 8 is fixedly connected to the outer wall of the belt 7, and the transmission air duct 8 is fixedly connected to the upper surface of the drying box 9, and a storage assembly 10 for facilitating the removal of materials is installed on the inner wall of the drying box 9. A transmission pipe 12 is fixedly connected to the upper side of the inner wall of the drying box 9, and a rotating box 11 is rotatably connected to the outer wall of the transmission pipe 12. An external rack 14 is fixedly connected to the outer wall of the rotating box 11, and the external rack 14 is meshed with the gear 6. A plurality of air injection pipes 13 are fixedly connected to the lower surface of the rotating box 11; the storage assembly 10 includes a slide rail 1001, which is fixedly connected to the bottom of the inner wall of the drying box 9, a slider 1002 is slidably connected to the outer wall of the slide rail 1001, and a placement rack 1003 is fixedly connected to the upper surface of the slider 1002;

[0023] Specifically, by starting the motor 3, the centrifugal fan blades 4 quickly absorb the waste heat from the kiln body 1 and transport it to the interior of the drying box 9 through the transmission air duct 8. At the same time, the motor 3 drives the transmission shaft 5 in the belt 7 to rotate, causing the gear 6 to engage with the external rack 14, pushing the rotating box 11 and the air injection pipe 13 to rotate, ensuring that the drying box 9 is filled with hot air. This process effectively dries the wet material on the placement rack 1003 and quickly sets it into shape. After drying is completed, the slider 1002 on the placement rack 1003 is pulled and slid on the slide rail 1001, opening the sealed door on the outer wall of the drying box 9, making it convenient and quick to remove the dried material, thereby improving the operating convenience and work efficiency of the equipment.

[0024] Reference Figure 1 、 Figure 2 and Figure 3 , a processing box 15 is fixedly connected to the adjacent side of the drying box 9, and a filter box 16 is slidably connected to the inside of the processing box 15; a connecting pipe 17 is fixedly connected to the upper side of the inside of the processing box 15, and one end of the connecting pipe 17 is fixedly connected to the inside of the drying box 9; a water tank 23 is fixedly connected to the adjacent side of the processing box 15, and a pipe 18 is fixedly connected to the inside of the processing box 15, and the pipe 18 is fixedly connected to the inside of the water tank 23; one end of the pipe 18 is fixedly connected to the spiral tube 19, and one end of the spiral tube 19 is fixedly connected to the air outlet pipe 20; the air outlet pipe 20 is fixedly connected to the inside of the water tank 23, and one end of the air outlet pipe 20 is fixedly connected to the filter cartridge; the upper side of the inside of the water tank 23 is fixedly connected to the water inlet pipe 21, and the lower side of the inside of the water tank 23 is fixedly connected to the water outlet pipe 22;

[0025] Specifically, when the materials are dried and shaped, the residual heat will be transported to the connecting pipe 17 and then to the processing box 15 where it is carefully filtered by the filter box 16. Here, through a precise filtering process, the quality of the hot air is ensured to meet the highest standards. The filtered hot air is then transmitted to pipe 18 and then enters the spiral tube 19 to efficiently heat the cold water inside the water tank 23. This process not only ensures the stability of the water temperature and effective heating, but also maximizes energy utilization efficiency. After heating is completed, the hot water enters the carefully designed filter cartridge of the equipment through the outlet pipe 20 for secondary filtration to ensure that the hot air discharged into the atmosphere meets environmental standards. An intelligent switch valve is provided on the outer wall of the outlet pipe 20. This advanced design can accurately control the discharge volume and speed of the hot air, ensure environmental safety, and optimize the operating efficiency of the equipment.

[0026] Working principle: When in use, the centrifugal fan blades 4 are driven by starting the motor 3 to absorb the waste heat through the kiln body 1 and transmit it to the transmission duct 8 to the inside of the drying box 9, and then the waste heat is transmitted to the inside of the rotating box 11 through the transmission pipe 12. At the same time, the rotation of the motor 3 causes the transmission shaft 5 inside the belt 7 to rotate, and the transmission shaft 5 drives the gear 6 to engage and rotate with the external rack 14, thereby driving the rotating box 11 to drive the air injection pipe 13 to rotate, thereby filling the inside of the drying box 9 with hot air, so that the wet material on the placement rack 1003 is quickly shaped and dried. After the drying is completed, the placement rack 1003 is pulled to make the slider 1002 slide above the slide rail 1001, thereby opening the sealed door on the outer wall of the drying box 9 to achieve the effect of quickly taking out the material;

[0027] Secondly, after the material is dried and shaped, it is transmitted to the filter box 16 inside the processing box 15 through the connecting pipe 17 for filtration. At this time, the filtered hot air is transmitted to the inside of the pipe 18, and is transmitted to the cold water inside the heating tank 23 inside the spiral tube 19 through the pipe 18. After the heating is completed, it is filtered for the second time through the filter cartridge at one end of the outlet pipe 20 and then discharged into the atmosphere. A switch valve is installed on the outer wall of the outlet pipe 20 to realize the emission control of the hot air.

[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A tunnel kiln waste heat utilization device, comprising a kiln body (1), characterized in that: A collecting box (2) is fixedly connected to one side of the upper surface of the kiln body (1), a motor (3) is fixedly connected to the upper surface of the collecting box (2), a centrifugal fan blade (4) is fixedly connected to the output end of the motor (3), and the centrifugal fan blade (4) is rotatably connected to the inside of the collecting box (2). A drying box (9) is fixedly connected to the adjacent side of the kiln body (1), a transmission shaft (5) is rotatably connected to the inside of the drying box (9), a gear (6) is fixedly connected to the outer wall of the transmission shaft (5), a belt (7) is connected between the transmission shaft (5) and the motor (3), and a belt is fixedly connected to one side of the outer wall of the collecting box (2). (7), a transmission air duct (8) is fixedly connected to one side of the outer wall of the belt (7), the transmission air duct (8) is fixedly connected to the upper surface of the drying box (9), the inner wall of the drying box (9) is installed with a storage component (10) for facilitating the taking of materials, a transmission pipe (12) is fixedly connected to the upper side of the inner wall of the drying box (9), the outer wall of the transmission pipe (12) is rotatably connected to a rotating box (11), the outer wall of the rotating box (11) is fixedly connected to an external rack (14), the external rack (14) is meshed with the gear (6), and a plurality of jet pipes (13) are fixedly connected to the lower surface of the rotating box (11).

2. The tunnel kiln waste heat utilization device according to claim 1, characterized in that: The storage assembly (10) comprises a slide rail (1001), the slide rail (1001) is fixedly connected to the bottom of the inner wall of the drying box (9), the outer wall of the slide rail (1001) is slidably connected to a slider (1002), and the upper surface of the slider (1002) is fixedly connected to a placement rack (1003).

3. The tunnel kiln waste heat utilization device according to claim 2, characterized in that: A processing box (15) is fixedly connected to an adjacent side of the drying box (9), and a filter box (16) is slidably connected inside the processing box (15).

4. The tunnel kiln waste heat utilization device according to claim 3, characterized in that: A connecting pipe (17) is fixedly connected to the upper side of the interior of the processing box (15), and one end of the connecting pipe (17) is fixedly connected to the interior of the drying box (9).

5. The tunnel kiln waste heat utilization device according to claim 4, characterized in that: A water tank (23) is fixedly connected to one side adjacent to the processing box (15), a pipe 1 (18) is fixedly connected inside the processing box (15), and the pipe 1 (18) is fixedly connected inside the water tank (23).

6. The tunnel kiln waste heat utilization device according to claim 5, characterized in that: One end of the pipe (18) is fixedly connected to a spiral tube (19), and one end of the spiral tube (19) is fixedly connected to an air outlet pipe (20).

7. The tunnel kiln waste heat utilization device according to claim 6, characterized in that: The air outlet pipe (20) is fixedly connected to the inside of the water tank (23), and one end of the air outlet pipe (20) is fixedly connected to a filter cartridge.

8. The tunnel kiln waste heat utilization device according to claim 7, characterized in that: The upper side of the water tank (23) is fixedly connected to a water inlet pipe (21), and the lower side of the water tank (23) is fixedly connected to a water outlet pipe (22).

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