System for testing durability of portable sliding rail for machine
By designing an automated slide rail testing system consisting of a durable base, a vertical plate, and a load plate, the problems of complex manual operation and inaccurate data monitoring in the durability test of lightweight machine slide rails were solved, thereby simplifying the operation, improving the test accuracy and adaptability, and reducing costs.
Patent Information
- Application Number
- CN202422753587.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-12
AI Technical Summary
In the prior art, durability testing of lightweight machine slide rails requires complex manual operations, inaccurate data monitoring, and lacks specialized experimental equipment.
A system consisting of a durable base, left and right durable uprights, a load plate and a pressure rod was designed. The durability of the slide rail was tested automatically, the load plate was used to simulate different loads, and a monitoring device was installed to record the data.
It simplifies operation, reduces labor costs, improves data monitoring accuracy and test accuracy, is suitable for slide rails of different sizes and loads, has wide adaptability, and saves test costs.
Smart Images

Figure CN223400589U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of mechanical experimental devices, in particular to a system for testing the durability of a lightweight slide rail for a machine. Background Art
[0002] To verify that the product's mechanical specifications meet the design requirements, various corresponding indicator tests should be conducted after the product is designed and before mass production. Only after all required indicators and functions meet the design standards can mass production and market release begin. Durability testing, to ensure that the product meets its designed service life, generally requires thousands of repetitive mechanical movements to simulate the complete process of product use. Currently, there are no durability testing devices on the market that fully serve the needs of lightweight machine slides. Most durability tests are conducted manually, which requires personnel and cannot accurately monitor the test process. Summary of the Invention
[0003] The purpose of the utility model is to provide a system for testing the durability of a lightweight slide rail for a machine, so as to solve the problems that the durability test of the lightweight slide rail for a machine needs to be manually performed, the operation is complicated and tedious, and the data is difficult to monitor.
[0004] The utility model adopts the following technical solution: a system for testing the durability of a lightweight slide rail for a machine, comprising:
[0005] Durable base, horizontal setting, installed on the machine tool;
[0006] The left durable vertical plate is in an inverted "T" shape, with its horizontal section attached to the durable base and its vertical section extending upward;
[0007] The right durable upright is in an inverted "T" shape, with its horizontal section attached to the durable base and its vertical section extending upward; and is arranged relative to the left durable upright at a predetermined distance;
[0008] The load plate is U-shaped and is formed by integrally connecting two third ear plates and a third bottom plate. The outer sides of the two third ear plates are respectively fixedly connected to the inner sides of the inner rails of the two machine-use lightweight slide rails;
[0009] The inner sides of the vertical sections of the left and right durable vertical boards arranged opposite to each other are respectively fixedly connected to the outer sides of the outer rails of the two machine-use lightweight slide rails;
[0010] The upper side of the third base plate of the load plate is used to place the standard weight for testing. The end of the third base plate is used to be fixed to the testing machine, thereby repeatedly pulling the inner track and testing the durability of the slide rail.
[0011] The lightweight machine slides include:
[0012] an outer track, the side of which is mounted on the machine body;
[0013] The middle track is set inside the outer track and can slide along the direction of the outer track;
[0014] The inner track is sleeved inside the middle track and can slide along the direction of the middle track.
[0015] Furthermore, it also includes:
[0016] The pressing rod is located on the upper side of the trigger rod of the portable machine slide rail, and is used to press the free end of the trigger rod of the portable machine slide rail downward when the inner rail slides out of the middle rail, thereby retracting the inner rail into the middle rail and the middle rail into the outer rail.
[0017] The beneficial effects of the utility model are:
[0018] The utility model can reduce labor costs, is simple to operate, and data is extremely easy to obtain and control. It can also well fix the lightweight slide rail for the machine, avoid damage to the slide rail or influence on durability test data due to deviation of the pulling direction, and improve the accuracy and effectiveness of the experiment.
[0019] The utility model has wide applicability and can be adapted to machine-used lightweight slide rails of different sizes and different load requirements to complete durability tests;
[0020] During use, the utility model can simulate working conditions under different loads by changing the weight of the weight on the load plate; the utility model can be added with a monitoring device to achieve the purpose of recording experimental data. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural diagram of the utility model;
[0022] Figure 2 This is a schematic diagram of the structure of the lightweight slide rail for the machine in the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the lightweight slide rail for the machine in the utility model;
[0024] Figure 4 This is a structural diagram of the fixing bracket of the utility model;
[0025] Figure 5 This is a schematic structural diagram of the trigger lever of the utility model.
[0026] in:
[0027] 10. Outer rail; 11. First side plate; 12. First ear plate; 13. First groove; 14. First lever;
[0028] 20. Middle rail; 21. Second side plate; 22. Second ear plate; 23. Second groove; 25. Second stopper;
[0029] 30. Inner track; 31. Fourth groove;
[0030] 40. Fixed bracket; 41. Limit plate; 42. Trigger rod; 43. Limit end;
[0031] 50. Durable base; 51. Left durable vertical board; 52. Right durable vertical board; 53. Load-bearing plate; 54. Third ear plate; 55. Third bottom plate. DETAILED DESCRIPTION
[0032] The present invention will be described in detail below with reference to the accompanying drawings and specific implementation methods.
[0033] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more. The "direction" in the present invention is based on the position of the present invention in the direction of the present invention. Figure 1 Description of the direction of the state.
[0034] The utility model discloses a system for testing the durability of a lightweight slide rail for a machine. Figure 1 As shown, it includes a durable base 50, a left durable upright plate 51, a right durable upright plate 52, and a load plate 53.
[0035] The durable base 50 is set horizontally and is installed on the machine tool; the left durable vertical plate 51 is in an inverted "T" shape, the horizontal section of the left durable vertical plate 51 is attached to the durable base 50, and the vertical section of the left durable vertical plate 51 extends upward.
[0036] The right durable upright board 52 is in an inverted "T" shape, with its horizontal section attached to the durable base 50 and its vertical section extending upward; and is arranged at a predetermined distance relative to the left durable upright board 51.
[0037] The load plate 53 is U-shaped and is formed by integrally connecting two third ear plates 54 and a third bottom plate 55. The outer sides of the two third ear plates 54 are respectively fixedly connected to the inner sides of the inner rails 30 of the two portable machine slide rails.
[0038] The inner sides of the vertical sections of the oppositely arranged left durable upright plate 51 and the right durable upright plate 52 are respectively fixedly connected to the outer sides of the outer rails 30 of the two machine-use portable slide rails.
[0039] The upper side of the third bottom plate 55 of the load plate 53 is used to place a standard weight for testing, and the end of the third bottom plate 55 is used to be fixed to the testing machine, thereby repeatedly pulling the inner track and testing the durability of the slide rail.
[0040] like Figure 3 As shown, the machine-use lightweight slide rail includes: an outer rail 10, a middle rail 20, and an inner rail 30. The side of the outer rail 10 is installed on the machine body; the middle rail 20 is sleeved in the outer rail 10 and can slide along the direction of the outer rail 10; the inner rail 30 is sleeved in the middle rail 20 and can slide along the direction of the middle rail 20.
[0041] The present invention further includes a pressing rod, which is located on the upper side of the trigger rod 42 of the portable machine slide rail. The pressing rod is used to press the free end of the trigger rod 42 of the portable machine slide rail downward when the inner rail 30 slides out of the middle rail 20, thereby retracting the inner rail 30 into the middle rail 20, and the middle rail 20 retracts into the outer rail 10.
[0042] This utility model can continuously and stably perform repetitive movements. By adding a monitoring device to the load plate 53, the test process can be monitored and statistically analyzed, achieving the purpose of visual testing. The load plate 53 has a positioning hole at the front end for connection to the detection device. The left and right durable uprights 51 and 52 can be installed with lightweight machine rails of different sizes. The durable base 50 has holes at different intervals to simulate the working conditions of lightweight machine rails of different widths, improving the adaptability of the device, thereby increasing test efficiency and saving test costs.
[0043] The utility model has the advantages of flexible operation, good versatility, light structure and easy processing, and is suitable for durability testing of complete work processes of light machine slide rails of different sizes under different load conditions.
[0044] like Figure 2 As shown, the portable slide rail for machines applicable to the present invention specifically includes: an outer rail 10 , a middle rail 20 , an inner rail 30 , and a fixing bracket 40 .
[0045] The outer rail 10 is installed on the side of the machine body; the middle rail 20 is sleeved inside the outer rail 10 and can slide along the direction of the outer rail 10; the inner rail 30 is sleeved inside the middle rail 20 and can slide along the direction of the middle rail 20; the inner side of the inner rail 30 is used to install the support plate; one end of the inner rail 30 is the inner end, and the other end is the outer end.
[0046] The fixing bracket 40 is fixedly connected to the inner end of the inner rail 30. The fixing bracket 40 is used to clamp the inner rail 30 after the middle rail 20 extends out of the outer rail 10 and the inner rail 30 fully extends out of the middle rail 20, forcing the inner rail 30 to remain in a fully extended state, thereby allowing the support plate installed on the inner rail 30 to extend outward and present the items carried on the support plate.
[0047] The cross section of the outer rail 10 is U-shaped. The outer rail 10 is composed of a first side plate 11 and two first ear plates 12 connected as one body. The inner walls of the two first ear plates 12 are provided with first grooves 13 .
[0048] The cross-section of the middle rail 20 is "U"-shaped. The middle rail 20 is composed of a second side plate 21 and two second ear plates 22 connected as one body. The outer walls of the two second ear plates 22 are provided with a second groove 23; the second groove 23 and the first groove 13 cooperate with each other to form a first accommodating area for accommodating multiple first steel balls, each of which is used to reduce the friction between the outer rail 10 and the middle rail 20.
[0049] A third groove is provided on the inner walls of the two second ear plates 22, and a fourth groove 31 is provided on the inner rail 30 at a position corresponding to the third groove. The third groove and the fourth groove 31 cooperate with each other to form a second accommodating area for accommodating multiple second steel balls, each of which is used to reduce the friction between the inner rail 30 and the middle rail 20.
[0050] A first stopper 14 is fixedly connected to an opening at one end of the outer rail 10, and the first stopper 14 is used to prevent the middle rail 20 from sliding out of the inner cavity of the outer rail 10. A second stopper 25 is fixedly connected to an opening at one end of the middle rail 20, and the second stopper 25 is used to prevent the inner rail 30 from sliding out of the inner cavity of the middle rail 20.
[0051] Both ends of the first accommodating area and the second accommodating area are provided with fixing pins for preventing the first steel ball and the second steel ball from overflowing from the first accommodating area and the second accommodating area.
[0052] The fixing bracket 40 is located in the middle section of the middle track 20. Figure 4 As shown, the fixing bracket 40 includes a limiting plate 41 and a trigger rod 42 .
[0053] like Figure 5As shown, one end of the limit plate 41 is fixedly connected to the inner end of the inner rail 30; the middle part of the trigger rod 42 is hinged to the other end of the limit plate 41; the trigger rod 42 is arranged along the direction of the inner rail 30, and the trigger rod 42 is used to abut against the other end of the outer rail 10, thereby clamping the middle rail 20 and preventing the middle rail 20 and the inner rail 30 from retracting into the inner cavity of the outer rail 10.
[0054] An elastic member accommodating groove is provided on the trigger rod 42. The end of the limit plate 41 extends outward and wraps around the trigger rod 42 and then extends toward the axis of the inner track 30 to form a third accommodating area, which is used to accommodate the trigger rod 42. The two ends of the trigger rod 42 are respectively a free end and a limit end 43.
[0055] The fixing bracket 40 also includes: a first elastic member, one end of the first elastic member extends into the elastic member receiving groove, and the other end of the first elastic member is fixedly connected to the corresponding limiting plate 41. The first elastic member is used to force the limiting end 43 of the trigger rod 42 to approach the middle rail 20 and abut against the end of the outer rail 10 after it is separated from the outer rail 10.
[0056] The free end of the trigger rod 42 is also used to press the inner rail 30 along the axial direction of the inner rail 30, and force the limiting end 43 of the trigger rod 42 to move away from the middle rail 20 and be located outside the outer rail 10, thereby moving with the inner rail 30 when the inner rail 30 and the middle rail 20 are contracted.
[0057] During use, the slide rail of the present invention is installed by installing a support plate between the two inner rails 30, and placing electronic components on the support plate. The rails of the present invention are installed in multiple cavities arranged from top to bottom on a mounting frame. Therefore, each pair of slide rails needs to be installed with a support plate, and different electronic components are placed on them respectively.
[0058] The slide rail of the present invention is provided with two mirror-image outer rails 10, middle rails 20, and inner rails 30. The two outer rails 10, middle rails 20, and inner rails 30 are arranged opposite each other and installed in the same accommodating cavity. The installation position of the first elastic member in the present invention should be biased towards the limiting end of the trigger lever 42. This allows the limiting end to more easily approach the middle rail 20 and abut the end of the outer rail 10. It also facilitates the limiting end of the trigger lever 42 to abut against the outer rail 10 after the free end of the trigger lever 42 loses force.
[0059] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A system for testing the durability of a lightweight slide rail for a machine, characterized in that: include: A durable base (50) is arranged horizontally and mounted on the machine tool; The left durable vertical plate (51) is in an inverted "T" shape, with its horizontal section attached to the durable base (50) and its vertical section extending upward; The right durable vertical plate (52) is in an inverted "T" shape, with its horizontal section attached to the durable base (50) and its vertical section extending upward; and is arranged at a predetermined distance relative to the left durable vertical plate (51); The load plate (53) is U-shaped and is formed by integrally connecting two third ear plates (54) and a third bottom plate (55), wherein the outer sides of the two third ear plates (54) are respectively fixedly connected to the inner sides of the inner rails of the two machine-use lightweight slide rails; The inner sides of the vertical sections of the left durable upright plate (51) and the right durable upright plate (52) arranged opposite to each other are respectively fixedly connected to the outer sides of the outer rails of the two machine-use lightweight slide rails; The upper side of the third bottom plate (55) of the load plate (53) is used to place a standard weight for testing, and the end of the third bottom plate (55) is used to be fixed to the testing machine, thereby repeatedly pulling the inner track and testing the durability of the slide rail; The machine-use lightweight slide rail comprises: An outer rail (10), the side of which is mounted on the machine body; The middle track (20) is sleeved in the outer track (10) and can slide along the direction of the outer track (10); The inner track (30) is sleeved inside the middle track (20) and can slide along the middle track (20).
2. A system for testing the durability of a lightweight slide rail for a machine according to claim 1, characterized in that: Also includes: The pressing rod is located on the upper side of the trigger rod (42) of the portable machine slide rail and is used to press the free end of the trigger rod (42) of the portable machine slide rail downward when the inner rail (30) slides out of the middle rail (20), thereby causing the inner rail (30) to retract into the middle rail (20) and the middle rail (20) to retract into the outer rail (10).