Detection mechanism for high-speed rewinding inspection machine

By integrating a photoelectric detection head and a strobe light on a high-speed rewinding inspection machine and using a PLC to control the flashing frequency of the strobe light, the problem of manual inspection being difficult to accurately observe printing defects is solved, and accurate inspection of high-speed moving printed products is achieved, thus avoiding batch unqualified printed products.

CN223400835UActive Publication Date: 2025-09-30QINGDAO SHENGYILONG PACKAGING CO LTD
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Patent Information

Application Number
CN202422470230.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-09-30
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

Existing printed product inspection mainly relies on manual methods, which makes it difficult to accurately observe and inspect printing defects under high-speed movement and is prone to errors.

Method used

A photoelectric detection head and a strobe light are installed on the high-speed rewinding inspection machine. The flashing frequency of the strobe light is controlled by PLC, so that the high-speed running packaging film appears to be stationary visually, which is convenient for staff to detect.

Benefits of technology

It achieves accurate detection of printing defects without stopping the equipment, avoids unqualified printed products in batch production, and improves the accuracy and efficiency of detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of high-speed rewinding inspection machines, in particular to a detection mechanism for a high-speed rewinding inspection machine, which comprises a high-speed rewinding inspection machine body, a first support arranged on the high-speed rewinding inspection machine body and a second support arranged corresponding to the first support, the packaging film printing device further comprises a controller, a worker can conveniently detect the printed packaging film which runs at a high speed, printing flaws can be found in time when the packaging film has the printing flaws, therefore, the packaging film which moves rapidly can be conveniently observed, and the phenomenon that the packaging film is unqualified in batch production during printing production is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-speed rewinding and product inspection machines, in particular to a detection mechanism used in high-speed rewinding and product inspection machines. Background Art

[0002] During the printing process, due to various factors, printed materials often exhibit color differences, misregistering, missing colors, or staining, resulting in defective products. Inspection machines are suitable for inspecting web materials (film, paper, and aluminum foil) after printing and coating. They can also be used to rewind materials, ensuring that the ends of the webs are neat and properly tight. They are essential equipment for the printing industry, especially the flexible packaging printing industry. Currently, printed material quality inspections are typically performed manually on inspection machines. However, due to the high-speed motion of the objects being observed, accurate observation and inspection by the human eye is difficult, making errors more likely. Summary of the Invention

[0003] In response to the shortcomings of the above-mentioned existing technologies, a detection mechanism of a high-speed rewinding and inspection machine is provided, which makes it convenient for staff to inspect the high-speed running packaging film after printing, and to promptly discover printing defects in the packaging film, thereby facilitating the observation of the fast-moving packaging film and avoiding the occurrence of unqualified batch production during the printing production of the packaging film.

[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is that the detection mechanism of the high-speed rewinding and inspection machine includes a high-speed rewinding and inspection machine body, a first bracket and a second bracket corresponding to the first bracket are provided on the high-speed rewinding and inspection machine body, a photoelectric detection head is provided on the first bracket, a strobe light is provided on the second bracket, and also includes a controller, the first bracket includes two vertically arranged longitudinal rods and a cross rod arranged between the two longitudinal rods, the cross rod is provided with a first adjustable carrier for carrying the strobe light, which is slidably connected to the cross rod, the second bracket includes two correspondingly arranged longitudinal plates, and a cross plate arranged between the two longitudinal plates, the cross plate is provided with a second adjustable carrier for carrying the strobe light, which is slidably connected to the cross plate.

[0005] The detection mechanism of the above-mentioned high-speed rewinding and inspection machine, the first adjustable carrier includes a first carrier block, and a first sliding cavity opened on the first carrier block, and the first carrier block is provided with a first positioning bolt for fixing the first carrier block on the cross bar when the first carrier block slides to a predetermined position on the cross bar.

[0006] The detection mechanism of the above-mentioned high-speed rewinding and inspection machine, the second adjustable carrier includes a second carrier block, an inclined carrier surface is provided on the second carrier block, a carrier plate is provided on the inclined carrier surface, a second sliding cavity is opened on the second carrier block, and a second positioning bolt is provided on the second carrier block for fixing the second carrier block to the horizontal plate when the second carrier block slides to a predetermined position on the horizontal plate.

[0007] The beneficial effect of the detection mechanism of the high-speed rewinding and inspection machine of the utility model is that, by arranging a photoelectric detection head, a strobe light, and a controller on the high-speed rewinding and inspection machine, the flashing frequency of the strobe light can be accurately controlled, so that the packaging film running at high speed appears to be in a stationary state visually, and the staff can conveniently inspect the printed packaging film without stopping the operation of the equipment, and printing defects in the packaging film can be discovered in time, thereby facilitating the observation of the fast-moving packaging film and avoiding the occurrence of unqualified batch production during the printing production of the packaging film. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 It is a schematic diagram of the structure of the utility model;

[0009] Figure 2 is a structural schematic diagram of the first bearing block;

[0010] Figure 3 This is the main view of the second bearing block. DETAILED DESCRIPTION

[0011] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0012] like Figure 1-3 As shown, the inspection mechanism of the high-speed rewinding inspection machine includes a high-speed rewinding inspection machine body 1, a first bracket mounted on the high-speed rewinding inspection machine body 1, and a second bracket corresponding to the first bracket. The first bracket is equipped with a photoelectric inspection head 2, and the second bracket is equipped with a strobe light 3. The controller also includes a PLC. The photoelectric inspection head collects speed frequency and sends a signal to the PLC, which then sends a signal to the strobe light to control the strobe light frequency and inspect the overprint quality.

[0013] The photoelectric detection head uses the principle of photoelectric conversion to convert the speed of mechanical motion into an electrical signal whose frequency is proportional to the speed of the mechanical motion. When this signal is transmitted to a PLC (programmable logic controller), the PLC controls the flashing frequency of the strobe light based on the received signal frequency. Specifically, the PLC analyzes the frequency of the signal sent by the photoelectric detection head to calculate the speed of the mechanical motion. It then adjusts the flashing frequency of the strobe light based on this speed information, ensuring that the flashing speed of the strobe light remains consistent with the speed of the mechanical motion or in a certain proportional relationship. By precisely controlling the flashing frequency of the strobe light, the high-speed packaging film appears to be stationary. This allows for inspection of the printed packaging film without stopping the equipment, allowing for timely detection of any printing defects. This facilitates the observation of the fast-moving packaging film and prevents batch defects during the printing process.

[0014] The first bracket includes two vertically arranged longitudinal bars 4 and a cross bar 5 arranged between the two longitudinal bars 4. The cross bar 5 is provided with a first adjustable supporting frame slidably connected to the cross bar 5 for supporting the strobe light 3.

[0015] The first adjustable supporting frame includes a first supporting block 6 and a first sliding cavity 7 opened on the first supporting block 6. The first supporting block 6 is provided with a first positioning bolt 8 for fixing the first supporting block 6 on the cross bar 5 when the first supporting block 6 slides to a predetermined position on the cross bar 5.

[0016] The second bracket includes two corresponding longitudinal plates 9 and a transverse plate 10 disposed between the two longitudinal plates 9 . The transverse plate 10 is provided with a second adjustable supporting frame slidably connected to the transverse plate 10 for supporting the strobe light 3 .

[0017] The second adjustable bearing frame includes a second bearing block 14, an inclined bearing surface is provided on the second bearing block 14, a bearing plate 12 is provided on the inclined bearing surface, a second sliding cavity 13 is opened on the second bearing block 14, and a second positioning bolt 11 is provided on the second bearing block 14 for fixing the second bearing block 14 on the horizontal plate 10 when the second bearing block 14 slides to a predetermined position on the horizontal plate 10.

[0018] By providing the first adjustable carrier and the second adjustable carrier, the photoelectric detection head can be adjusted left and right to find a suitable photoelectric position to adapt to the observation of different types of packaging films.

[0019] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention should also fall within the scope of protection of the present invention.

Claims

1. The detection mechanism of the high-speed rewinding and inspection machine includes a high-speed rewinding and inspection machine body, which is characterized by: A first bracket and a second bracket corresponding to the first bracket are provided on the main body of the high-speed rewinding and inspection machine. A photoelectric detection head is provided on the first bracket, and a strobe light is provided on the second bracket. It also includes a controller. The first bracket includes two vertically arranged longitudinal rods and a cross bar arranged between the two longitudinal rods. The cross bar is provided with a first adjustable carrier for carrying the strobe light, which is slidably connected to the cross bar. The second bracket includes two correspondingly arranged longitudinal plates and a cross plate arranged between the two longitudinal plates. The cross plate is provided with a second adjustable carrier for carrying the strobe light, which is slidably connected to the cross plate.

2. The detection mechanism of the high-speed rewinding inspection machine according to claim 1 is characterized in that: The first adjustable support frame includes a first support block and a first sliding cavity opened on the first support block. The first support block is provided with a first positioning bolt for fixing the first support block on the cross bar when the first support block slides to a predetermined position on the cross bar.

3. The detection mechanism of the high-speed rewinding inspection machine according to claim 2 is characterized in that: The second adjustable bearing frame includes a second bearing block, an inclined bearing surface is provided on the second bearing block, a bearing plate is provided on the inclined bearing surface, a second sliding cavity is opened on the second bearing block, and a second positioning bolt is provided on the second bearing block for fixing the second bearing block to the horizontal plate when the second bearing block slides to a predetermined position on the horizontal plate.