Mining ultrasonic dry fog dust suppression device

By adopting the structure of filter sleeve, three-way ball valve and pressure regulating valve in the mine dust suppression device, the problem of frequent replacement of filter elements in water filters is solved, efficient backwashing of single water filters is achieved, and costs and operational complexity are reduced.

CN223404662UActive Publication Date: 2025-10-03CHANGSHU TONGFANG ELECTRIC APPLIANCES CO LTD
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Patent Information

Application Number
CN202422872654.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-10-03
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

The water filter of the existing mining dust suppression device requires frequent replacement of the filter element, resulting in cumbersome operation and high maintenance costs. In addition, the structure is complex and the production cost is high.

Method used

The filter sleeve and three-way ball valve in a single water filter are combined with a pressure regulating valve structure to achieve the backwash function of a single water filter, reduce the number of water filters and valve bodies, and simplify the operation process.

Benefits of technology

By simplifying the structure and operation, the manufacturing cost and maintenance cost are reduced, and the high-efficiency backwashing function of a single water filter is achieved.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a mining ultrasonic dry fog dust suppression device, and belongs to the technical field of mining dust suppression equipment. Comprising a machine box, an air filter, a water filter and a group of dust suppression boxes, the air filter and the water filter are arranged in the machine box, the dust suppression boxes are connected in series and communicated with the air filter and the water filter, and an air inlet connector, a water inlet connector, an air outlet connector and a water outlet connector are formed in the machine box. A three-way ball valve is installed in the machine box, a pressure regulating valve is connected between the three-way ball valve and a communicating pipeline of the water outlet connector, the three-way ball valve and the pressure regulating valve are further communicated with the side water passing end through a pipeline, a filtering sleeve is arranged in the water filter, and a water drainage connector is formed in the lower end of the water filter. And the three-way ball valve is used for respectively realizing the conduction between the water inlet interface and the upper water passing end and the conduction between the water inlet interface and the side water passing end. The water filter has the advantages that the filtering and backwashing functions of a single water filter are completed through simple operation, the number of parts is reduced, and the cost is saved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mine dust suppression equipment, and particularly relates to an ultrasonic dry fog dust suppression device for mines. Background Art

[0002] Coal mining is accompanied by a large amount of dust, and dust concentration is a parameter that must be strictly controlled in the mine. Coal mining generates a large amount of coal dust during excavation, loading, transportation, and unloading processes. This dust not only affects workers' health and reduces their visibility, but also can cause explosions when dust concentration reaches a critical value. Therefore, dust suppression devices are essential equipment in mines. Current dust suppression devices generally consist of a main unit and a dust suppression box. The main unit is equipped with an air filter and a water filter to supply air and water to the dust suppression box. Dust suppression devices are required in the main passages within the mine and at the excavation site, and their continuous operation controls dust concentration. Because the filter element in the water filter easily accumulates a large amount of impurities and can only be replaced for continued use, the main unit is often equipped with a pair of water filters that rotate and use multiple valves to achieve backwashing. However, this main unit structure has relatively high production costs, and the frequent replacement of the filter element of a single water filter is cumbersome and requires high maintenance costs.

[0003] In view of the above situation, it is necessary to design a mining ultrasonic dry mist dust suppression device with simple structure, low cost and single water filter backwash function. To this end, the applicant has made a useful design, and the technical solution to be introduced below is produced in this context. Utility Model Content

[0004] The task of the utility model is to provide an ultrasonic dry mist dust suppression device for mining, which helps to improve the main structure of the dust suppression device so that a single water filter can achieve backwashing function through simple operation, which is beneficial to reducing the number of water filters and valve bodies in the main unit to save costs.

[0005] The task of the utility model is accomplished in this way. A mining ultrasonic dry fog dust suppression device comprises a chassis, an air filter arranged in the chassis, a water filter arranged in the chassis and a group of dust suppression boxes connected in series and connected to the air filter and the water filter. The chassis body is formed with an air inlet interface, a water inlet interface, an air outlet interface and a water outlet interface, and is characterized in that: an upper water outlet is formed above the water filter, and a side water outlet is formed on the side. A three-way ball valve is fixedly installed in the chassis and is connected to the water inlet interface, the upper water outlet and the water outlet interface respectively. A pressure regulating valve is connected between the connecting pipeline of the three-way ball valve and the water outlet interface, and the three-way ball valve and the pressure regulating valve are connected to the side water outlet through a pipeline. A filter sleeve is provided in the water filter for separating the upper water outlet from the side water outlet. The lower end of the water filter passes through the chassis and is formed with a drainage interface. The three-way ball valve realizes conduction between the water inlet interface and the upper water outlet and conduction between the water inlet interface and the side water outlet respectively.

[0006] In a specific embodiment of the present invention, the chassis is provided with a chassis cover, which is hinged to the chassis body via a hinge.

[0007] In another specific embodiment of the present invention, the air filter is formed with an air inlet pipe connected to the air inlet interface and an air outlet pipe connected to the air outlet interface, an air valve is provided on the air inlet pipe, a pressure gauge is provided above the air filter, a bracket is installed at the position of the air filter in the chassis, and the top of the air filter is fixedly connected to the bracket through an air filter mounting bracket, so that the air filter and the water filter form a front-to-back staggered distribution structure.

[0008] In another specific embodiment of the present invention, the water filter is fixed in the chassis by a clamp.

[0009] In another specific embodiment of the present invention, the three-way ball valve is composed of a water inlet pipe connected to the water inlet interface, a transition pipe connected to the pressure regulating valve and an upper water-passing end connecting pipe connected to the upper water-passing end. A three-way joint is provided on the transition pipe, and the two ends of the three-way joint are connected to the transition pipe, and the third end is connected to the side water-passing end through a side water-passing end connecting pipe.

[0010] In another specific embodiment of the present invention, one end of the pressure regulating valve is connected to the three-way ball valve, and the other end is connected to the water outlet interface through a water outlet pipe, and a water pressure gauge is provided on the water outlet pipe.

[0011] In another specific embodiment of the present invention, the dust suppression box includes an air box, a water box and a group of connecting seats and a plurality of ultrasonic atomizing nozzles respectively installed on the connecting seats. One end of the connecting seat is connected to the air box, and the other end is installed and connected to the ultrasonic atomizing nozzle. The middle part of the connecting seat is connected to the water box.

[0012] In a more specific embodiment of the present invention, in a group of dust suppression boxes, the ventilation boxes between two adjacent dust suppression boxes are connected to each other to form a series structure, and the water boxes between two adjacent dust suppression boxes are connected to each other to form a series structure; one end of the ventilation box and the water box of one of the dust suppression boxes are respectively connected to the air outlet interface and the water outlet interface on the chassis.

[0013] In a further specific embodiment of the present invention, a normally closed valve body is connected to the end of the drainage interface, and the normally closed valve body is opened when backwashing is required.

[0014] After adopting the above structure, the utility model has the beneficial effect: since a filter sleeve is arranged in the water filter and the direction of water flowing through the filter sleeve is switched by cooperating with the three-way ball valve and the pressure regulating valve, the single water filter can complete the functions of filtering and backwashing through simple operation, which greatly reduces the number of water filters and supporting valve bodies, and effectively saves manufacturing costs and maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic structural diagram of an embodiment of the present utility model;

[0016] In the figure: 1. Chassis, 11. Box cover, 111. Hinge, 12. Air inlet port, 13. Water inlet port, 14. Air outlet port, 15. Water outlet port, 16. Bracket; 2. Air filter, 21. Air inlet pipe, 211. Air valve, 22. Air outlet pipe, 23. Air pressure gauge, 24. Air filter mounting bracket; 3. Water filter, 31. Upper water outlet, 32. Side water outlet, 33. Filter sleeve, 34. Drain port, 35. Clamp; 4. Three-way ball valve, 41. Water inlet pipe, 42. Transition pipe, 43. Upper water outlet connecting pipe; 5. Water pressure gauge; 6. Pressure regulating valve, 61. Water outlet pipe; 7. Three-way connector, 71. Side water outlet connecting pipe; 8. Dust suppression box, 81. Air box, 82. Water box, 83. Connecting seat, 84. Ultrasonic atomizing nozzle. DETAILED DESCRIPTION

[0017] The specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings. However, the description of the embodiments does not limit the technical solution. Any changes in form rather than substance based on the concept of the present invention should be regarded as within the scope of protection of the present invention.

[0018] In the following description, all concepts related to directionality or orientation, such as up, down, left, right, front and back, are based on Figure 1 The positions shown are for reference only and should not be understood as a special limitation on the technical solution provided by the present invention.

[0019] See also Figure 1 The utility model relates to an ultrasonic dry fog dust suppression device for mining, comprising a chassis 1, an air filter 2 arranged in the chassis 1, a water filter 3 arranged in the chassis 1 and a group of dust suppression boxes 8 connected in series and connected to the air filter 2 and the water filter 3. The main body of the aforementioned chassis 1 is provided with an air inlet interface 12, a water inlet interface 13, an air outlet interface 14 and a water outlet interface 15. In this embodiment, the aforementioned air inlet interface 12, water inlet interface 13, air outlet interface 14 and water outlet interface 15 are formed at the lower position of the main body of the chassis 1.

[0020] The technical innovation of the present utility model is that: an upper water-passing end 31 is formed on the upper part of the aforementioned water filter 3, and a side water-passing end 32 is formed on the side part; a three-way ball valve 4 is fixedly installed in the aforementioned chassis 1, which is connected to the water inlet interface 13, the upper water-passing end 31 and the water outlet interface 15 respectively; a pressure-regulating valve 6 is connected between the connecting pipeline of the aforementioned three-way ball valve 4 and the water outlet interface 15; the aforementioned three-way ball valve 4 and the pressure-regulating valve 6 are connected to the side water-passing end 32 through a pipeline; a filter sleeve 33 is provided in the aforementioned water filter 3 for separating the upper water-passing end 31 from the side water-passing end 32; the lower end of the aforementioned water filter 3 passes through the chassis 1 and is formed with a drainage interface 34; the aforementioned three-way ball valve 4 realizes the conduction between the water inlet interface 13 and the upper water-passing end 31 and the conduction between the water inlet interface 13 and the side water-passing end 32 respectively. The end of the aforementioned drainage interface 34 is connected to a normally closed valve body. Under normal conditions, the dust suppression device is in a normally closed state. The normally closed valve body is opened only when backwashing is required.

[0021] Furthermore, the case 1 is provided with a case cover 11 , which is hinged to the case 1 body via a hinge 111 . The water filter 3 is fixed in the case 1 via a clamp 35 .

[0022] In this embodiment, the air filter 2 is formed with an air inlet pipe 21 connected to the air inlet interface 12 and an air outlet pipe 22 connected to the air outlet interface 14. The air inlet pipe 21 is provided with an air valve 211, and a pressure gauge 23 is provided above the air filter 2. A bracket 16 is installed at the position of the air filter 2 in the chassis 1. The top of the air filter 2 is fixedly connected to the bracket 16 through an air filter mounting bracket 24, so that the air filter 2 and the water filter 3 form a front-to-back staggered distribution structure.

[0023] Furthermore, the three-way ball valve 4 is constructed with a water inlet pipe 41 connected to the water inlet port 13, a transition pipe 42 connected to the pressure regulating valve 6, and an upper water-end connecting pipe 43 connected to the upper water-end 31. The transition pipe 42 is provided with a three-way joint 7, with both ends of the three-way joint 7 connected to the transition pipe 42 and the third end connected to the side water-end 32 via a side water-end connecting pipe 71. One end of the pressure regulating valve 6 is connected to the three-way ball valve 4, while the other end is connected to the water outlet port 15 via a water outlet pipe 61. The water outlet pipe 61 is provided with a water pressure gauge 5.

[0024] The dust suppression box 8 includes an air box 81, a water box 82, a group of connecting seats 83, and a plurality of ultrasonic atomizing nozzles 84 respectively installed on the connecting seats 83. One end of the connecting seat 83 is connected to the air box 81, and the other end is connected to the ultrasonic atomizing nozzle 84. The middle part of the connecting seat 83 is connected to the water box 82. In a group of dust suppression boxes 8, the air boxes 81 between two adjacent dust suppression boxes 8 are connected to each other to form a series structure, and the water boxes 82 between two adjacent dust suppression boxes 8 are connected to each other to form a series structure; one end of the air box 81 and the water box 82 of one of the dust suppression boxes 8 are respectively connected to the air outlet interface 14 and the water outlet interface 15 on the chassis 1. In this embodiment, the number of air boxes 81 and water boxes 82 in a group of dust suppression boxes 8 is shown as two, but at the installation site, the user can install one or more according to actual needs, and the specific number is not subject to any restrictions.

[0025] Please continue reading Figure 1First, install the dust suppression box 8 on the top of the mine tunnel, and the chassis 1 on the side wall of the mine tunnel. Connect the air source and water source to the air inlet interface 12 and the water inlet interface 13. When spray dust suppression is required, open the pressure regulating valve 6 and adjust it to the required water flow. Rotate the three-way ball valve 4 to make the water inlet interface 13 and the upper water end 31 conductive. At this time, the gas enters the air filter 2 through the air inlet pipe 21, and the filtered air enters the ventilation box 81 from the air outlet interface 14 through the air outlet pipe 22; and the water passes through the front The water inlet pipe 41 flows into the filter sleeve 33 after passing through the three-way ball valve 4, the upper water-passing end connecting pipe 43, and the upper water-passing end 31. After being filtered by the filter sleeve 33, the water flows into the side water-passing end connecting pipe 71 from the side water-passing end 32. The water in the aforementioned side water-passing end connecting pipe 71 flows out through the water outlet interface 15 after passing through the three-way joint 7, the pressure regulating valve 6, and the water outlet pipe 61 and enters the water tank 82. The filtered gas and water respectively enter the connecting seat 83 and are mixed through the ultrasonic atomizing nozzle 84 and then sprayed out to form a dust-reducing water mist. When the filter sleeve 33 in the water filter 3 needs to be backwashed after being used for a period of time, first close the aforementioned pressure regulating valve 6 and rotate the three-way ball valve 4 to make the water inlet interface 13 and the side water end 32 conductive. At this time, water flows into the side water end 32 through the aforementioned water inlet pipe 41, the three-way ball valve 4, the transition pipe 42, the three-way joint 7, and the side water end connecting pipe 71. The water is reversely flushed from the outside of the aforementioned filter sleeve 33 to the inside. The normally closed valve body on the aforementioned drain interface 34 is opened to allow the water containing impurities backwashed out to be discharged outward through the drain interface 34, thereby realizing the backwashing function.

Claims

1. A mining ultrasonic dry mist dust suppression device, comprising a chassis (1), an air filter (2) disposed in the chassis (1), a water filter (3) disposed in the chassis (1), and a set of dust suppression boxes (8) connected in series and communicating with the air filter (2) and the water filter (3), wherein the chassis (1) is provided with an air inlet interface (12), a water inlet interface (13), an air outlet interface (14), and a water outlet interface (15), characterized in that: The water filter (3) is formed with an upper water-passing end (31) on the upper portion and a side water-passing end (32) on the side portion. A three-way ball valve (4) is fixedly installed in the chassis (1) and is connected to the water inlet interface (13), the upper water-passing end (31) and the water outlet interface (15) respectively. A pressure regulating valve (6) is connected between the connecting pipeline of the three-way ball valve (4) and the water outlet interface (15). A pressure regulating valve (6) is connected between the three-way ball valve (4) and the pressure regulating valve (6). The pipeline is in communication with the side water-passing end (32); a filter sleeve (33) is provided in the water filter (3) for separating the upper water-passing end (31) from the side water-passing end (32); the lower end of the water filter (3) passes through the chassis (1) and forms a drainage interface (34); the three-way ball valve (4) respectively realizes conduction between the water inlet interface (13) and the upper water-passing end (31) and between the water inlet interface (13) and the side water-passing end (32).

2. The ultrasonic dry mist dust suppression device for mining according to claim 1, characterized in that: The chassis (1) is provided with a chassis cover (11), and the chassis cover (11) is hinged to the chassis (1) body via a hinge (111).

3. The ultrasonic dry mist dust suppression device for mining according to claim 1, characterized in that: The air filter (2) is provided with an air inlet pipe (21) connected to the air inlet interface (12) and an air outlet pipe (22) connected to the air outlet interface (14); an air valve (211) is provided on the air inlet pipe (21); a pressure gauge (23) is provided above the air filter (2); a bracket (16) is installed at the position of the air filter (2) in the chassis (1); the air filter (2) is fixedly connected to the bracket (16) via an air filter mounting bracket (24) above the air filter (2), so that the air filter (2) and the water filter (3) form a front-to-back staggered distribution structure.

4. The ultrasonic dry mist dust suppression device for mining according to claim 1, characterized in that: The water filter (3) is fixed in the chassis (1) via a clamp (35).

5. The ultrasonic dry mist dust suppression device for mining according to claim 1, characterized in that: The three-way ball valve (4) is formed with a water inlet pipe (41) connected to the water inlet interface (13), a transition pipe (42) connected to the pressure regulating valve (6), and an upper water-passing end connecting pipe (43) connected to the upper water-passing end (31). A three-way joint (7) is provided on the transition pipe (42). The two ends of the three-way joint (7) are connected to the transition pipe (42), and the third end is connected to the side water-passing end (32) through a side water-passing end connecting pipe (71).

6. The mining ultrasonic dry mist dust suppression device according to claim 1, characterized in that: One end of the pressure regulating valve (6) is connected to the three-way ball valve (4), and the other end is connected to the water outlet interface (15) through a water outlet pipe (61). A water pressure gauge (5) is provided on the water outlet pipe (61).

7. The mining ultrasonic dry mist dust suppression device according to claim 1, characterized in that: The dust suppression box (8) comprises an air box (81), a water box (82), a group of connecting seats (83), and a plurality of ultrasonic atomizing nozzles (84) respectively mounted on the connecting seats (83). One end of the connecting seats (83) is respectively connected to the air box (81), and the other end is mounted and connected to the ultrasonic atomizing nozzle (84). The middle part of the connecting seat (83) is connected to the water box (82).

8. The mining ultrasonic dry mist dust suppression device according to claim 7, characterized in that: In a group of dust suppression boxes (8), the ventilation boxes (81) between two adjacent dust suppression boxes (8) are connected to each other to form a series structure, and the water passage boxes (82) between two adjacent dust suppression boxes (8) are connected to each other to form a series structure; one end of the ventilation box (81) and the water passage box (82) of one of the dust suppression boxes (8) are respectively connected to the air outlet interface (14) and the water outlet interface (15) on the chassis (1).

9. The mining ultrasonic dry mist dust suppression device according to claim 1, characterized in that: The end of the drainage interface (34) is connected to a normally closed valve body, which is opened when backwashing is required.