Dust removal equipment
Through the platform rotation and assembly rotation of the dust removal equipment, combined with the brush-type cleaning parts, the automatic and efficient removal of dust on the surface of the ceramic core is achieved, which solves the problems of low efficiency and poor safety in the existing technology and improves the cleaning effect and safety.
Patent Information
- Application Number
- CN202422409950.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-09-29
AI Technical Summary
In the existing technology, the dust removal efficiency of the ceramic core surface is low, the reliance on manual operation is high, and the process is uneven, posing a safety hazard.
A dust removal device is designed, including a platform, an assembly part and a cleaning part. The revolution and rotation of the atomizing core are realized through the rotation of the platform and the rotation of the assembly part, and the dust is automatically removed in combination with the brush-type cleaning part.
The dust removal efficiency is increased to more than 1,200 pieces per hour, which reduces manual labor, improves safety and cleaning effects, and reduces costs.
Smart Images

Figure CN223405467U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of dust removal equipment, and specifically relates to dust removal equipment. Background Art
[0002] After sintering, ceramic cores have dust particles stuck to their surfaces. To meet product quality requirements, this dust must be removed. Existing methods involve manually threading individual ceramic cores with leads onto long round rods. The rods are then manually picked up and a rotating electric brush is used to remove the dust particles from the sintered outer surface. However, this method is inefficient. Utility Model Content
[0003] In view of this, the present application provides a dust removal device, which includes:
[0004] a platform capable of rotating;
[0005] An assembly part, the assembly part comprising a fixing portion and an assembly portion, the fixing portion being fixed to the platform, the assembly portion being used to mount the atomizer core, and the assembly portion being capable of rotating relative to the platform and the fixing portion, thereby driving the atomizer core to rotate;
[0006] The cleaning member is arranged on one side of the platform and close to the assembly member. When the atomizer core on the assembly member abuts against the cleaning member and the assembly portion drives the atomizer core to rotate, the cleaning member can remove dust on the peripheral side of the atomizer core.
[0007] The dust removal device provided herein can mount the atomizer core on the assembly portion of the assembly assembly. Since the fixing portion is fixed to the platform, when the platform rotates, it drives the assembly assembly and the atomizer core to orbit, causing the atomizer core to abut the cleaning element. Furthermore, the assembly portion can rotate relative to the platform and the fixing portion, thereby driving the atomizer core mounted thereon to rotate. As the atomizer core rotates, the cleaning element can remove dust from the outer peripheral side of the atomizer core.
[0008] In summary, the automatic cleaning of the atomizer core can be achieved through the mutual cooperation of the platform, the assembly parts, and the cleaning parts. That is, once the atomizer core is installed in the assembly part, the cleaning parts can automatically remove the dust on the outer side of the atomizer core through the revolution and rotation of the atomizer core. This not only improves efficiency, greatly reduces manual labor, and has good economy, but also improves safety and cleaning effects.
[0009] Wherein, the dust removal equipment further includes a first motor, and the first motor includes an output shaft, and the output shaft is used to abut against the assembly part to drive the assembly part to rotate.
[0010] In which, the dust removal equipment includes a plurality of assembly parts, which are arranged at intervals along the circumferential direction of the platform, and the output shaft and the assembly part are arranged at intervals. When the platform rotates to make the atomizer core abut against the cleaning member, the assembly part corresponds to the output shaft, and the output shaft moves in a direction close to the assembly part and abuts against the assembly part, thereby driving the assembly part to rotate; when the assembly part rotates a preset number of circles, the output shaft moves in a direction away from the assembly part and is separated from the assembly part.
[0011] When the platform rotates to cause the atomizing core to abut against the cleaning member, the platform stops rotating; and when the output shaft is separated from the assembly portion, the platform continues rotating.
[0012] Wherein, the cleaning member can rotate relative to the platform and the assembly member, and the rotation direction of the cleaning member is opposite to the rotation direction of the assembly part.
[0013] The assembly portion passes through the fixing portion, the atomizer core is sleeved on the assembly portion, and the atomizer core and the cleaning component are located on the same side of the platform.
[0014] Wherein, the assembly portion is provided with a step structure, and the atomizer core abuts against the step structure.
[0015] The dust removal device further includes a blanking mechanism, which is used to remove the atomizer core from the assembly portion after the dust on the peripheral side of the atomizer core is removed by the cleaning member.
[0016] Wherein, along the rotation direction of the platform, the unloading mechanism is arranged on one side of the cleaning member.
[0017] The unloading mechanism includes a clamping member, a moving member, and a discharging member. The clamping member is used to clamp the atomizer core. The moving member is used to move the clamping member and the atomizer core away from the assembly portion along the axial direction of the assembly portion, thereby separating the atomizer core from the assembly portion. The moving member is also used to move the clamping member and the atomizer core away from the assembly portion along the radial direction of the assembly portion. The clamping member is also used to loosen the atomizer core so that the atomizer core falls into the discharging member. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments of the present application will be described below.
[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of the dust removal equipment and the atomization core in one embodiment of the present application.
[0020] Figure 2 for Figure 1 A schematic diagram of the three-dimensional structure of the dust removal equipment from another perspective is shown.
[0021] Figure 3 for Figure 1 The diagram shows the three-dimensional structure of some components of the dust removal equipment and the atomization core.
[0022] Figure 4 for Figure 3 A front view of some parts of the dust removal equipment and the atomization core is shown.
[0023] Figure 5 for Figure 3 The cross-sectional schematic diagram of the dust removal equipment and the atomization core is shown.
[0024] Figure 6 for Figure 5 The diagram shows a cross section of the atomizer core when the output shaft abuts against the assembly portion in the dust removal device.
[0025] Figure 7 This is a schematic diagram of the assembly and the atomizer core in one embodiment of the present application.
[0026] Figure 8 for Figure 7 Exploded view of the assembly and atomizer coil shown.
[0027] Figure 9 This is a schematic diagram of the three-dimensional structure of some components and an atomizing core of a dust removal device in another embodiment of the present application.
[0028] Figure 10 9 is a schematic diagram of the three-dimensional structure of the feeding mechanism in the dust removal equipment.
[0029] Description of labels:
[0030] Dust removal equipment-1, atomizer core-2, platform-10, second motor-11, assembly part-20, fixing part-21, screw hole-210, assembly part-22, step structure-220, cleaning part-30, third motor-31, main unit-40, shell-41, display screen-42, button-43, protective cover-50, dust suction pipe-51, first motor-60, output shaft-61, lifting mechanism-62, friction part-63, atomizer core body-71, heating element-72, unloading mechanism-80, clamping part-81, moving part-82, discharging part-83. DETAILED DESCRIPTION
[0031] The following are preferred implementations of the present application. It should be noted that ordinary technicians in this technical field can make several improvements and modifications without departing from the principles of the present application. These improvements and modifications are also considered to be within the scope of protection of the present application.
[0032] In view of this, in order to solve the above problems, this application provides a dust removal device. Please refer to Figure 1-Figure 4 , Figure 1 This is a schematic diagram of the three-dimensional structure of the dust removal equipment and the atomization core in one embodiment of the present application. Figure 2 for Figure 1 A schematic diagram of the three-dimensional structure of the dust removal equipment from another perspective is shown. Figure 3 for Figure 1 The diagram shows the three-dimensional structure of some components of the dust removal equipment and the atomization core. Figure 4 for Figure 3 The dust removal device and some parts of the atomizer core are shown in the front view. The dust removal device 1 provided in this embodiment includes a platform 10, an assembly part 20, and a cleaning part 30. The platform 10 is rotatable, and the assembly part 20 includes a fixing portion 21 and an assembly part 22. The fixing portion 21 is fixed to the platform 10. The assembly part 22 is used to install the atomizer core 2, and the assembly part 22 can rotate relative to the platform 10 and the fixing portion 21, thereby driving the atomizer core 2 to rotate. The cleaning part 30 is provided on one side of the platform 10 and is arranged close to the assembly part 20. When the atomizer core 2 on the assembly part 20 abuts against the cleaning part 30 and the assembly part 22 drives the atomizer core 2 to rotate, the cleaning part 30 can remove dust from the outer peripheral side of the atomizer core 2.
[0033] The dust removal device 1 is a device that can remove particulate dust, impurities, and other dirt from the surface of an object. In this embodiment, it is mainly used to remove dust from the surface of the atomizer core 2. Optionally, the atomizer core 2 includes but is not limited to a ceramic core. As long as the atomizer core 2 has dust on its surface and needs to be removed, it should fall within the scope of protection of this embodiment. Further, optionally, the overall shape of the ceramic core is cylindrical with a hollow through-hole. In this case, the dust removal device 1 can also be referred to as a disc-type ceramic core dust removal automated device.
[0034] The dust removal device 1 primarily comprises a platform 10, an assembly 20, and a cleaning element 30. The platform 10 is primarily used to mount the assembly 20 on the atomizer core 2. The platform 10 is generally circular and can rotate along its own axis, i.e., rotate on its own axis. In this case, the platform 10 can also be referred to as a rotating platform 10. Optionally, the platform 10 includes, but is not limited to, a hollow rotating platform 10.
[0035] The assembly part 20 is mounted on the platform 10 and is primarily used to mount the atomizer core 2. In this case, the assembly part 20 can also be referred to as a tray. Optionally, the number of assembly parts 20 can be one or more. This embodiment is illustrated schematically using 16 assembly parts 20. In this case, the platform 10 can also be referred to as a 16-station hollow rotating platform 10. Each assembly part 20 consists of a fixing portion 21 and an assembly portion 22. The fixing portion 21 is primarily used to secure the atomizer core 2 to the platform 10, allowing it to rotate synchronously with the platform 10. The assembly portion 22 is mounted on the fixing portion 21. The atomizer core 2 is detachably mounted on the assembly portion 22 through various means. The assembly portion 22 can rotate relative to the platform 10 and the fixing portion 21. In other words, the assembly portion 22 can rotate along its own axis, thereby driving the atomizer core 2 mounted on the assembly portion 22 to rotate as well.
[0036] The cleaning member 30 is a component with cleaning capabilities. The cleaning member 30 can be positioned on one side of the platform 10, for example, above the platform 10, and positioned near the assembly 20. For example, if the assembly 20 is positioned at the edge of the circular platform 10, the cleaning member 30, being positioned near the edge, can be positioned close to the assembly 20, facilitating subsequent cleaning of the atomizer core 2 on the assembly 20 by the cleaning member 30. Optionally, the cleaning member 30 includes, but is not limited to, a brush structure.
[0037] In the related art, after the round ceramic core is sintered, there is adhered particle dust on the surface. According to the product quality requirements, the surface of the ceramic core needs to be dusted off. The existing surface dust removal of round ceramic cores is done manually with an electric brush. Specifically, a person manually puts a single round ceramic core with a lead on a long round rod, picks up the long round rod by hand, and rotates the electric brush to remove the adhered particle dust on the surface after sintering. The efficiency of the above cleaning method is about 350 pieces / hour, and it is highly dependent on manual labor. The dust removal is uneven and unclean. In addition, manual labor is prone to fatigue and operating errors, which can cause the brush to be brushed on the hand, making it unsafe. Therefore, it is urgent to solve this kind of difficulty.
[0038] The dust removal device 1 provided in this embodiment can mount the atomizer core 2 on the assembly portion 22 of the assembly member 20. Since the fixing portion 21 is fixed to the platform 10, when the platform 10 rotates, it can drive the assembly member 20 and the atomizer core 2 to revolve, causing the atomizer cores 2 on the assembly member 20 to rotate one by one to abut the cleaning member 30. In addition, the assembly portion 22 can also rotate relative to the platform 10 and the fixing portion 21, thereby driving the atomizer core 2 thereon to rotate. For example, the assembly portion 22 can rotate 2-3 times. When the atomizer core 2 rotates, the cleaning member 30 can automatically remove particulate dust from the outer peripheral side of the atomizer core 2. After the dust removal of one atomizer core 2 is completed, the platform 10 can be rotated to cause the next atomizer core 2 to abut the cleaning member 30. The assembly portion 22 can then be rotated to cause the cleaning member 30 to clean the next atomizer core 2. This process can be repeated until all the atomizer cores 2 are cleaned.
[0039] In summary, this embodiment solves the problem of uneven, unclean, and inefficient dust removal from the surface of existing circular ceramic cores. The automated equipment provided by this embodiment protects the integrated structure of the 16-station self-rotating assembly 20 and the hollow rotating platform 10. Through the interaction of the platform 10, the assembly 20, and the cleaning element 30, the 16-station hollow rotating platform 10 automatically removes dust from the outer surface of the product using a brush, achieving automatic cleaning of the atomizer core 2. That is, once the atomizer core 2 is installed in the assembly portion 22, the cleaning element 30 automatically removes dust from the outer circumference of the atomizer core 2 through the revolution and rotation of the atomizer core 2, increasing efficiency to over 1,200 pieces per hour, a 300% increase in efficiency. This not only improves efficiency, enhances equipment stability, significantly reduces labor costs, and achieves excellent economic efficiency, but also enhances safety and cleaning effectiveness, preventing brush injuries.
[0040] It is worth noting that the dust removal device 1 provided in this embodiment can only remove dust on the outer peripheral side of the atomizer core 2. When the atomizer core 2 is a cylindrical atomizer core 2 with a hollow through-hole, the atomizer core 2 has an inner peripheral side in addition to the outer peripheral side. The dust on the inner peripheral side can be removed by other methods, such as using an electric drill to clamp a small brush into the through-hole and make the small brush abut the inner peripheral side. When the small brush rotates, the dust on the inner peripheral side can be quickly removed. However, a similar method cannot be used on the outer peripheral side. Therefore, the dust removal device 1 provided in this embodiment can be used to remove dust on the outer peripheral side in a targeted manner to improve cleaning efficiency.
[0041] Optionally, in addition to the above components, the dust removal device 1 may also include a host 40. The host 40 includes a housing 41, various motors and controllers arranged in the housing 41, and a display screen 42, buttons 43, interfaces, etc. arranged on the housing 41. The human-machine interface is simple and easy to use, which can further improve the cleaning efficiency. The platform 10 and the cleaning member 30 are both arranged on the housing 41. In addition, the dust removal device 1 may also include a protective cover 50, a dust suction duct 51, etc. The protective cover 50 is arranged on the housing 41 of the host 40 and is used to cover the platform 10, the assembly 20, and the cleaning member 30 to prevent the dust removed by the cleaning member 30 from being dispersed into the outside air, causing the dust to accumulate in the protective cover 50. The dust suction duct 51 is arranged on the protective cover 50 and close to the cleaning member 30. When the cleaning member 30 removes the dust on the atomizer core 2, the dust suction duct 51 can immediately suck the dust into the dust suction duct 51 to prevent the dust from falling on other atomizer cores 2 that have been cleaned and causing secondary pollution.
[0042] Please refer again Figure 3-Figure 4 In this embodiment, the dust removal device 1 further includes a first motor 60 , and the first motor 60 includes an output shaft 61 , and the output shaft 61 is used to abut against the assembly part 22 to drive the assembly part 22 to rotate.
[0043] As can be seen from the above, multiple components need to rotate or pivot, all of which can be achieved using motors. For example, the dust removal device 1 also includes a first motor 60, which is used to drive the assembly portion 22 to rotate. Specifically, the first motor 60 includes a motor body and an output shaft 61. The output shaft 61 can abut the assembly portion 22. The motor body can drive the output shaft 61 to rotate, which in turn drives the assembly portion 22 to rotate synchronously. The assembly portion 22 can then drive the atomizer core 2 mounted on the assembly portion 22 to rotate synchronously. The first motor 60 can drive the atomizer core 2 to rotate on its own, and cooperate with the cleaning element 30 to remove dust from the outer peripheral side of the atomizer core 2, achieving the purpose of automatic cleaning. At the same time, by controlling the operating parameters of the first motor 60, the rotation parameters of the atomizer core 2 can also be controlled, thereby changing the cleaning effect. Optionally, the first motor 60 includes but is not limited to a reduction motor, in which case the first motor 60 can also be referred to as a product rotation reduction motor.
[0044] In addition to the first motor 60, the dust removal device 1 may also include a second motor 11. Both the second motor 11 and the first motor 60 are disposed within the housing 41 of the main unit 40. The second motor 11 is connected to the platform 10 and is used to drive the platform 10 to rotate. Therefore, the second motor 11 is combined with the mechanical hollow rotating platform 10 to form a 16-station pallet structure, which ensures stable operation of the device. Optionally, the second motor 11 includes but is not limited to a stepper motor, a servo motor, etc. In this case, the second motor 11 can also be referred to as the stepper motor of the rotating platform 10.
[0045] Please refer to Figure 3-Figure 6 , Figure 5 for Figure 3 The cross-sectional schematic diagram of the dust removal equipment and the atomization core is shown. Figure 6 for Figure 5 The figure shows a cross-sectional view of the output shaft of the dust removal device abutting the assembly portion and the atomizer core. In this embodiment, the dust removal device 1 includes a plurality of assembly parts 20, which are spaced apart along the circumference of the platform 10. The output shaft 61 is spaced apart from the assembly portion 22. When the platform 10 rotates to cause the atomizer core 2 to abut the cleaning member 30, the assembly part 20 corresponds to the output shaft 61. The output shaft 61 moves in a direction approaching the assembly part 20 and abuts the assembly portion 22, thereby driving the assembly portion 22 to rotate. When the assembly portion 22 rotates a predetermined number of times, the output shaft 61 moves in a direction away from the assembly portion 22, thereby separating from the assembly portion 22.
[0046] As can be seen from the above, there can be multiple assemblies 20, and these assemblies 20 can be spaced apart along the circumference of the platform 10. As the platform 10 rotates, the cleaning member 30 sequentially cleans the atomizer cores 2 on the assemblies 20. However, there is only one first motor 60, and it can only drive the assembly portion 22 of one assembly 20 at a time. Therefore, in this embodiment, the output shaft 61 can be spaced apart from the assembly portion 22. For example, the output shaft 61 can be positioned below the assembly portion 22 and spaced a certain distance apart from it.
[0047] like Figure 5 As shown, when the second motor 11 drives the platform 10 to rotate so that the atomizer core 2 on a mounting part 20 abuts against the cleaning part 30, the mounting part 20 is also arranged corresponding to the output shaft 61. In other words, the mounting portion 22 of the mounting part 20 is located directly above the output shaft 61. Figure 6 As shown, the output shaft 61 can then be moved upward so that it abuts the assembly portion 22. At this time, the first motor 60 can drive the assembly portion 22 to rotate through the output shaft 61, thereby causing the atomizer core 2 to rotate, and the cleaning member 30 is used to remove dust on the outer peripheral side of the atomizer core 2.
[0048] When the assembly portion 22 rotates a predetermined number of times, such as 2-3 times, the atomizer core 2 is considered clean, and the output shaft 61 is moved downward, separating the output shaft 61 from the assembly portion 22 and re-seating the assembly portion 22. The assembly portion 22 then stops rotating. When the next assembly portion 22 is aligned with the output shaft 61, the output shaft 61 repeats its upward and downward movement.
[0049] In summary, through the above solution, a first motor 60 can be used to control the assembly parts 22 of multiple assembly parts 20 to rotate, which not only improves the cleaning efficiency, but also simplifies the structure and reduces the cost.
[0050] Alternatively, the aforementioned lifting of the output shaft 61 may be performed by the first motor 60 as a whole, so that the output shaft 61 of the first motor 60 also lifts up and down synchronously. Specifically, a lifting mechanism 62, such as a cylinder, may be added to the first motor 60 to drive the first motor 60 and the output shaft 61 to lift up and down synchronously.
[0051] Optionally, a friction member 63 may be provided on the surface where the output shaft 61 contacts the assembly portion 22 to increase the friction between the output shaft 61 and the assembly portion 22, so that the output shaft 61 can better drive the assembly portion 22 to rotate. Further optionally, the friction member 63 includes but is not limited to polyurethane (PU elastomer).
[0052] In this embodiment, when the platform 10 rotates to cause the atomizer core 2 to abut against the cleaning member 30 , the platform 10 stops rotating; when the output shaft 61 is separated from the assembly portion 22 , the platform 10 continues rotating.
[0053] From the above, it can be seen that when the platform 10 rotates to cause the atomizer core 2 to abut the cleaning member 30, the first motor 60 can be used to drive the assembly portion 22 and the atomizer core 2 to rotate, thereby removing dust from the outer peripheral side of the atomizer core 2. Furthermore, this embodiment can also stop the platform 10 from rotating, so that the atomizer core 2 continues to abut the cleaning member 30 for a certain period of time. During this period of time, the atomizer core 2 can be driven by the first motor 60 to rotate to achieve the purpose of cleaning. When cleaning is completed and the output shaft 61 is separated from the assembly portion 22, the platform 10 is allowed to continue rotating until the atomizer core 2 on the next assembly portion 20 abuts the cleaning member 30, at which point the platform 10 stops rotating, and the above steps are repeated continuously.
[0054] In summary, in this embodiment, the platform 10 does not rotate continuously, but rotates indirectly for transportation, so that the first motor 60 can better cooperate with the assembly part 20, thereby driving the atomizer core 2 to rotate for self-cleaning.
[0055] Please refer again Figure 3 In this embodiment, the cleaning member 30 can rotate relative to the platform 10 and the assembly member 20 , and the rotation direction of the cleaning member 30 is opposite to the rotation direction of the assembly portion 22 .
[0056] In this embodiment, the assembly part 22 of the assembly part 20 can be rotated, thereby rotating the atomizer core 2, so that the atomizer core 2 and the cleaning member 30 can rotate relative to each other, and the cleaning member 30 can be used to remove dust on the outer peripheral side of the atomizer core 2. On this basis, the cleaning member 30 can also be rotated, that is, the cleaning member 30 can rotate relative to the platform 10 and the assembly part 20. In other words, the cleaning member 30 can also rotate on its own, and the rotation direction of the cleaning member 30 (such as Figure 3 D1 in the figure) and the rotation direction of the assembly portion 22 (as shown in FIG. Figure 3 (as shown in D2 in the figure), for example, when the assembly portion 22 rotates clockwise, the cleaning member 30 rotates counterclockwise; or vice versa. By rotating the cleaning member 30 and the assembly portion 22 in opposite directions, the cleaning effect of the cleaning member 30 can be further improved. This embodiment further protects the overall structure of the rotating brush wheel and the base reduction motor to rotate the ceramic core on the assembly portion 22 to automatically remove dust.
[0057] Optionally, the dust removal device 1 may further include a third motor 31 , which may control the rotation parameters of the cleaning member 30 . Specifically, the third motor 31 and the cleaning member 30 may be disposed above the platform 10 .
[0058] Please refer to Figure 7-Figure 8 , Figure 7 This is a schematic diagram of the assembly and the atomizer core in one embodiment of the present application. Figure 8 for Figure 7 In this embodiment, the assembly portion 22 passes through the fixing portion 21 , the atomizer core 2 is sleeved on the assembly portion 22 , and the atomizer core 2 and the cleaning member 30 are located on the same side of the platform 10 .
[0059] The fixing portion 21 is plate-shaped and has screw holes 210 formed therein, allowing screws or other components to be used to thread the fixing portion 21 onto the platform 10. The mounting portion 22 extends through both the fixing portion 21 and the platform 10, and in this case, the mounting portion 22 can also be referred to as a fixing rod. The top of the mounting portion 22 facilitates the installation of the atomizer core 2, while the bottom of the mounting portion 22 facilitates the engagement with the output shaft 61 of the first motor 60. The mounting portion 22 extends through the fixing portion 21, facilitating its rotation.
[0060] Furthermore, since the atomizer core 2 has a through hole inside, it can be mounted on the assembly portion 22. Furthermore, the atomizer core 2 and the cleaning member 30 can be located on the same side of the platform 10, facilitating the mating of the atomizer core 2 and the cleaning member 30. Optionally, the assembly portion 22 and the atomizer core 2 have an interference fit, which not only allows the atomizer core 2 to rotate when the assembly portion 22 rotates, but also prevents the atomizer core 2 from rotating relative to the assembly portion 22 when the atomizer core 2 and the cleaning member 30 are mated, thereby further improving the cleaning effect.
[0061] Optionally, the atomizer core 2 may be sleeved on the assembly portion 22 by mechanical automatic installation, or the atomizer core 2 may be sleeved on the assembly portion 22 manually.
[0062] Optionally, the atomizer core 2 includes an atomizer core body 71 and a heating element 72. The atomizer core body 71 has a hollow through-hole, and the heating element 72 is disposed on the inner circumferential side of the through-hole. The leads of the heating element 72 protrude from the atomizer core body 71 along the axial direction of the atomizer core body 71. Therefore, during installation, the leads can be positioned away from the platform 10 relative to the atomizer core body 71, that is, the leads are arranged upward, thereby preventing interference between the leads and the platform 10 or the assembly 20 during installation.
[0063] In this embodiment, the assembly portion 22 is provided with a step structure 220, and the atomizer core 2 abuts against the step structure 220. In addition to the atomizer core 2 being fitted onto the assembly portion 22, a step structure 220 may also be provided on the assembly portion 22, and the atomizer core 2 may abut against the step structure 220, thereby preventing the atomizer core 2 from falling, limiting the height position of the atomizer core 2, and enabling better coordination between the atomizer core 2 and the cleaning member 30.
[0064] Please refer to Figure 9-10 , Figure 9 This is a schematic diagram of the three-dimensional structure of some components and an atomizing core of a dust removal device in another embodiment of the present application. Figure 10 FIG9 is a schematic diagram of the three-dimensional structure of the unloading mechanism in the dust removal device. In this embodiment, the dust removal device 1 further includes a unloading mechanism 80. After the dust on the outer peripheral side of the atomizer core 2 is removed by the cleaning member 30, the unloading mechanism 80 is used to remove the atomizer core 2 from the assembly portion 22.
[0065] In addition to the aforementioned components, the dust removal device 1 also includes a discharge mechanism 80. As can be seen from the above description, the cleaning element 30 cooperates with the atomizer core 2 to remove dust from the outer periphery of the atomizer core 2. The platform 10 then rotates to clean the next atomizer core 2. The discharge mechanism 80 then removes the cleaned atomizer core 2 from the assembly portion 22, allowing the atomizer core 2 to enter the next process.
[0066] In summary, the automation equipment provided in this embodiment consists of a stepper motor with a hollow rotating platform 10 to form a 16-station pallet structure. Materials are loaded manually, a rotating brush automatically removes dust on the outer circle of the product, and a robot automatically unloads the material, which greatly reduces manual labor, improves efficiency by more than 300%, and has good equipment stability.
[0067] Optionally, after the atomizer core 2 is removed from the assembly portion 22, a new uncleaned atomizer core 2 can be inserted into the assembly portion 22, so that the dust removal device 1 can be continuously cleaned. Alternatively, after all the atomizer cores 2 are removed, the device can be stopped and a new uncleaned atomizer core 2 can be reinstalled into each assembly portion 22, and then the device can be restarted for cleaning.
[0068] In this embodiment, the unloading mechanism 80 is provided on one side of the cleaning member 30 along the rotation direction of the platform 10. As for the positional relationship between the unloading mechanism 80 and the cleaning member 30, this embodiment can be provided along the rotation direction of the platform 10 (e.g. Figure 9 The unloading mechanism 80 is positioned on one side of the cleaning member 30 (as shown in D3). For example, when the platform 10 rotates clockwise, the unloading mechanism 80 is positioned on the right side of the cleaning member 30, or when the platform 10 rotates counterclockwise, the unloading mechanism 80 is positioned on the left side of the cleaning member 30. With this arrangement, when the cleaning member 30 finishes cleaning an atomizer core 2, the unloading mechanism 80 can immediately remove the atomizer core 2, preventing dust from the environment from contaminating the atomizer core 2 during the cleaning process.
[0069] In this embodiment, the unloading mechanism 80 includes a clamping member 81, a moving member 82, and a discharging member 83. The clamping member 81 is used to clamp the atomizer core 2. The moving member 82 is used to move the clamping member 81 and the atomizer core 2 away from the assembly portion 22 along the axial direction of the assembly portion 22, thereby separating the atomizer core 2 from the assembly portion 22. The moving member 82 is also used to move the clamping member 81 and the atomizer core 2 away from the assembly portion 22 along the radial direction of the assembly portion 22. The clamping member 81 is also used to loosen the atomizer core 2 so that the atomizer core 2 falls into the discharging member 83.
[0070] The clamping member 81 is mainly used to clamp or release the atomizer core 2, the moving member 82 is mainly used to control the movement of the clamping member 81, and the discharge member 83 is mainly used to allow the atomizer core 2 to enter the next process. Specifically, when the cleaned atomizer core 2 is transferred to the unloading mechanism 80, the moving member 82 can control the clamping member 81 to approach the atomizer core 2 and clamp the atomizer core 2. Then the moving member 82 can move upward to disengage the atomizer core 2 from the sleeve assembly part 22, and the moving member 82 then causes the clamping member 81 to retreat, so that the atomizer core 2 is away from the platform 10 and the assembly part 20, and the atomizer core 2 is located above the discharge hole. Finally, the clamping member 81 can release the atomizer core 2 so that the atomizer core 2 falls into the discharge member 83, allowing the atomizer core 2 to enter the next process.
[0071] In summary, after dust removal is completed, the assembly part 20 rotates the product to the unloading mechanism 80 , and the clamping part 81 and the moving part 82 cooperate with each other to clamp the ceramic core and place it into the discharge part 83 .
[0072] Through the dust removal equipment 1 provided in each of the above embodiments, this application also provides detailed dust removal steps, which are as follows:
[0073] First, manually place the atomizer core 2 to be cleaned onto the assembly portion 22. The dust removal device 1 is then turned on, with the cleaning member 30 rotating continuously. The platform 10 rotates in steps, stopping rotation as each atomizer core 2 abuts the cleaning member 30. At this point, the assembly portion 22 is positioned above the output shaft 61 of the first motor 60. The output shaft 61 rises to abut the assembly portion 22, causing the assembly portion 22 and the atomizer core 2 to rotate. This allows the atomizer core 2 and the cleaning member 30, rotating in opposite directions, to cooperate to remove dust from the outer periphery of the atomizer core 2. After the assembly portion 22 rotates 2-3 times, the output shaft 61 descends, separating the output shaft 61 from the assembly portion 22. The platform 10 continues to rotate, and the cleaned atomizer core 2 moves away from the cleaning member 30. The next atomizer core 2 to be cleaned abuts the cleaning member 30, and the first motor 60 cooperates to clean the atomizer core 2. At the same time, when the cleaned atomizer core 2 rotates to the discharge mechanism 80, the platform 10 stops rotating because the atomizer core 2 to be cleaned abuts the cleaning member 30, and thus the cleaned atomizer core 2 also stops rotating. The clamping member 81 of the discharge mechanism 80, under the control of the moving member 82, approaches and clamps the atomizer core 2, then moves upward and backward so that the atomizer core 2 is located above the discharge member 83, and finally releases the atomizer core 2 so that the atomizer core 2 falls into the discharge member 83. The discharge mechanism 80 then continuously discharges the cleaned atomizer core 2.
[0074] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on this application.
[0075] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly specifying the number of the technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "plurality" means two or more, unless otherwise specifically defined. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions.
[0076] In this application, unless otherwise expressly specified or limited, terms such as "mounted," "connected," "connect," and "fixed" should be understood broadly. For example, they may refer to connection, detachable connection, or integration. They may refer to mechanical connection or electrical connection. They may refer to direct connection or indirect connection through an intermediary. They may refer to internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.
[0077] The above details the contents provided in the embodiments of the present application, and illustrates and describes the principles and embodiments of the present application. These explanations are only intended to help understand the method and core concept of the present application. However, the contents of this specification should not be construed as limiting the present application. Those skilled in the art may make various changes and modifications to the present application without departing from the spirit and scope of the present application. Such modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents.
Claims
1. A dust removal device, characterized in that: The dust removal equipment includes: a platform capable of rotating; An assembly part, the assembly part comprising a fixing portion and an assembly portion, the fixing portion being fixed to the platform, the assembly portion being used to mount the atomizer core, and the assembly portion being capable of rotating relative to the platform and the fixing portion, thereby driving the atomizer core to rotate; The cleaning member is arranged on one side of the platform and close to the assembly member. When the atomizer core on the assembly member abuts against the cleaning member and the assembly portion drives the atomizer core to rotate, the cleaning member can remove dust on the peripheral side of the atomizer core.
2. The dust removal equipment according to claim 1, characterized in that: The dust removal device further includes a first motor, wherein the first motor includes an output shaft, and the output shaft is used to abut against the assembly part to drive the assembly part to rotate.
3. The dust removal equipment according to claim 2, characterized in that: The dust removal equipment includes a plurality of assembly parts, which are arranged at intervals along the circumferential direction of the platform. The output shaft and the assembly part are arranged at intervals. When the platform rotates to cause the atomizer core to abut against the cleaning member, the assembly part corresponds to the output shaft, and the output shaft moves in a direction approaching the assembly part and abuts against the assembly part, thereby driving the assembly part to rotate; when the assembly part rotates a preset number of circles, the output shaft moves in a direction away from the assembly part and is separated from the assembly part.
4. The dust removal equipment according to claim 3, characterized in that: When the platform rotates to cause the atomizing core to abut against the cleaning member, the platform stops rotating; and when the output shaft is separated from the assembly portion, the platform continues rotating.
5. The dust removal equipment according to claim 1, characterized in that: The cleaning member can rotate relative to the platform and the assembly member, and the rotation direction of the cleaning member is opposite to the rotation direction of the assembly portion.
6. The dust removal equipment according to any one of claims 1 to 5, characterized in that: The assembly portion passes through the fixing portion, the atomizer core is sleeved on the assembly portion, and the atomizer core and the cleaning component are located on the same side of the platform.
7. The dust removal equipment according to claim 6, characterized in that: The assembly portion is provided with a step structure, and the atomizer core abuts against the step structure.
8. The dust removal equipment according to claim 6, characterized in that: The dust removal device further includes a discharge mechanism, which is used to remove the atomizer core from the assembly portion after the dust on the outer peripheral side of the atomizer core is removed by the cleaning member.
9. The dust removal equipment according to claim 8, characterized in that: Along the rotation direction of the platform, the unloading mechanism is arranged on one side of the cleaning member.
10. The dust removal equipment according to claim 8, characterized in that: The unloading mechanism includes a clamping member, a moving member, and a discharging member. The clamping member is used to clamp the atomizer core. The moving member is used to move the clamping member and the atomizer core away from the assembly portion along the axial direction of the assembly portion, thereby separating the atomizer core from the assembly portion. The moving member is also used to move the clamping member and the atomizer core away from the assembly portion along the radial direction of the assembly portion. The clamping member is also used to loosen the atomizer core to allow the atomizer core to fall into the discharging member.