Gear machining and cleaning device
By introducing a rotating component and a drying component into the gear processing and cleaning device, the problems of manual turning over and lack of drying in traditional devices are solved, and automatic turning over and rapid drying are achieved, which improves cleaning efficiency and reduces the defective rate.
Patent Information
- Application Number
- CN202422388876.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-09-30
AI Technical Summary
Traditional gear processing and cleaning equipment requires manual turning over and lacks a drying device, resulting in low rinsing efficiency and high product defect rate.
A gear processing and cleaning device with a rotating component and a drying component was designed. The gears were automatically turned over by a rotating motor, and a drying component was equipped to remove moisture and prevent rust.
The automatic turning over and rapid drying of the gear cleaning process are realized, which improves the cleaning efficiency and reduces the product defect rate.
Smart Images
Figure CN223405484U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of gear processing, in particular to a gear processing cleaning device. Background Art
[0002] Gears are the basic parts of mechanical transmission and are widely used in mechanical transmission and the entire mechanical field. Gears will be flushed during the gear processing process to ensure the production quality of the gears. Therefore, gear processing and cleaning equipment is needed. Traditional gear processing and flushing devices need to clamp and limit the gears for flushing during the cleaning process. Since they do not have a flipping component, they need to be manually flipped during the flushing process. This not only wastes flushing time, but also reduces the flushing effect. After the flushing operation, because there is no drying device, the moisture on the gear surface cannot be dried in time, causing rust on the gear surface and increasing the product defective rate. Utility Model Content
[0003] In view of the above situation, in order to overcome the defects of the prior art, the purpose of the present invention is to provide a gear processing and cleaning device, which has the advantages of solving the problems raised in the above background technology.
[0004] The above technical objectives of the present invention are achieved through the following technical solutions:
[0005] The top of the rotary table is fixedly provided with a first end fixedly provided with a first end and a second end of the rotary table is fixedly provided with a second end, and the bottom of the rotary table is fixedly provided with a second end.
[0006] By adopting the above technical solution, during operation, the operator opens the box door and places the gear to be cleaned in the first arc-shaped clamping groove on the top of the mounting block. Then the operator turns on the clamping cylinder and cooperates with the lifting plate to move the connecting block downward to the top of the gear until the second arc-shaped clamping groove at the bottom of the connecting block contacts the top surface of the gear. The clamping and fixing operation of the gear is completed through the cooperation between the first arc-shaped clamping groove and the second arc-shaped clamping groove. Then the operator turns on the rotating motor to drive the rotating shaft and the gear on the rotating shaft to rotate to the appropriate position until the flushing surface of the gear rotates to the vicinity of the flushing component and cooperates with the flushing component to perform the flushing operation. After the flushing is completed, the operator continues to turn on the rotating motor to drive the rotating shaft and the gear on the rotating shaft to rotate to the appropriate position until the flushed side of the gear rotates to the vicinity of the blowing component and cooperates with the blowing component to perform the drying operation to avoid residual water stains on the gear surface to corrode the gear and affect its use.
[0007] Further configuration: a fixing seat is fixedly connected to the outside of the rotating shaft below the mounting block, an annular water receiving box with an upward opening is fixedly connected to the outside of the fixing seat, a water diversion hole is opened at the bottom of the annular water receiving box, and a plug is threadedly connected to the inner surface of the water diversion hole.
[0008] By adopting the above technical solution, during the flushing operation, the cleaning liquid will drip into the annular water receiving tank and be collected and processed uniformly. When it is filled with a certain amount of cleaning liquid, the operator can unscrew the plug and discharge it into the designated device to avoid affecting the flushing operation.
[0009] Further arrangement: the flushing assembly includes a bracket arranged on the right side wall of the cleaning box, a flushing head is provided on the bracket, the flushing head is horizontally arranged between the mounting block and the connecting block, the flushing head is connected to a water pipe, the other end of the water pipe is connected to a liquid storage tank, the liquid storage tank is fixedly connected to the outer wall of the cleaning box, a water pump is placed in the liquid storage tank, and the water pipe is connected to the water outlet end of the water pump.
[0010] By adopting the above technical solution, during the flushing operation, the operator turns on the water pump to pump the cleaning liquid in the liquid storage tank into the water pipe, and through cooperation with the flushing head, the gear surface is flushed, thereby improving the efficiency of the flushing operation.
[0011] Further arrangement: the drying assembly includes a mounting bracket arranged on the left side wall of the cleaning box, the mounting bracket is provided with an air blowing hood, the air blowing hood is arranged to be tilted downward toward one side of the mounting block, the air blowing hood is connected to an air blowing pipe, the other end of the air blowing pipe extends to the outside of the cleaning box, the extended end of the air blowing pipe is connected to a fan, and the fan is fixedly connected to the outer wall of the cleaning box.
[0012] By adopting the above technical solution, after the flushing operation, the operator turns on the fan and blows and dries the flushed gear surface through the setting of the air pipe and the air hood to avoid residual water stains on the gear surface affecting its use.
[0013] Further configuration: support feet are provided around the bottom of the base.
[0014] By adopting the above technical solution, the setting of the support legs plays a supporting and stabilizing role, ensuring the stability of the entire equipment during operation.
[0015] In summary, the present invention has the following beneficial effects:
[0016] The utility model has a rotating assembly. During operation, the operator opens the box door and places the gear to be cleaned in the first arc-shaped clamping groove on the top of the mounting block. Then the operator starts the pressing cylinder and cooperates with the lifting plate to move the connecting block downward to the top of the gear until the second arc-shaped clamping groove at the bottom of the connecting block contacts the top surface of the gear. The clamping and fixing operation of the gear is completed through the cooperation between the first arc-shaped clamping groove and the second arc-shaped clamping groove. Then the operator starts the rotating motor to drive the rotating shaft and the gear on the rotating shaft to rotate to the appropriate position until the gear washing surface rotates to the appropriate area to complete the washing or drying operation.
[0017] The utility model is equipped with a flushing component. During the flushing operation, the operator turns on the water pump to pump the cleaning liquid in the liquid storage tank into the water pipe. By cooperating with the flushing head, the gear surface is flushed. During the flushing operation, the cleaning liquid will drip into the annular water receiving tank for unified collection and treatment. When a certain amount of cleaning liquid is filled, the operator can unscrew the plug and discharge it into a designated device to avoid affecting the flushing operation.
[0018] The utility model is provided with a drying component. After the flushing operation, the operator turns on the blower and blows and dries the flushed gear surface through the arrangement of the blowing pipe and the blowing hood, so as to avoid residual water stains on the gear surface that affect the use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application, but do not constitute an improper limitation of the present invention. In the drawings:
[0020] Figure 1 It is the main view of the utility model;
[0021] Figure 2 It is a main structural diagram of the present utility model.
[0022] In the figure, 1. base; 2. cleaning box; 3. box door; 4. mounting groove; 5. mounting seat; 6. rotating motor; 7. rotating shaft; 8. mounting block; 9. first arc-shaped clamping groove; 10. clamping assembly; 11. clamping cylinder; 12. lifting plate; 13. connecting seat; 14. connecting block; 15. second arc-shaped clamping groove; 16. flushing assembly; 17. blow-drying assembly; 18. fixing seat; 19. annular water receiving box; 20. water inlet hole; 21. plug; 22. bracket; 23. flushing head; 24. water pipe; 25. liquid storage tank; 26. water pump; 27. mounting frame; 28. blow hood; 29. blow pipe; 30. fan; 31. supporting foot. DETAILED DESCRIPTION
[0023] The above and other technical contents, features and effects of the present invention are described in detail below with reference to the attached Figure 1 To the attached Figure 2 The detailed description of the embodiments will clearly show that the structural contents mentioned in the following embodiments are all based on the accompanying drawings.
[0024] Various exemplary embodiments of the present invention will be described below with reference to the accompanying drawings.
[0025] Example 1: A gear processing and cleaning device, such as Figure 1 、 2 As shown, it includes a base 1, supporting feet 31 are provided around the bottom of the base 1, a cleaning box 2 is fixedly connected to the top of the base 1, and a box door 3 is hinged on the outside of the cleaning box 2. A mounting groove 4 is provided at the bottom center of the bottom of the cleaning box 2, and a mounting seat 5 is fixedly connected to the bottom of the mounting groove 4. A rotating motor 6 is fixedly connected to the top of the mounting seat 5, and the top of the rotating motor 6 is connected to a rotating shaft 7. The top of the rotating shaft 7 extends to the outside of the mounting groove 4, and the top of the extended end of the rotating shaft 7 is fixedly connected to a mounting block 8. A first arc-shaped clamping groove 9 is provided on the top of the mounting block 8, and a clamping assembly 10 is provided above the mounting block 8. The clamping assembly 10 includes a clamping cylinder 11 arranged at the top of the cleaning box 2, and the output end of the clamping cylinder 11 is arranged vertically downward. The bottom of the output end of the clamping cylinder 11 is fixedly connected to a lifting plate 12, and the bottom of the lifting plate 12 is rotatably connected to a connecting seat 13. The bottom of the connecting seat 13 is fixedly connected to a connecting block 14, and a second arc-shaped clamping groove 15 is provided at the bottom of the connecting block 14. The first arc-shaped clamping groove 9 and the second arc-shaped clamping groove 15 are symmetrically arranged.
[0026] like Figure 2As shown, a flushing assembly 16 is provided on the right side wall of the cleaning box 2. The flushing assembly 16 includes a bracket 22 arranged on the right side wall of the cleaning box 2. A flushing head 23 is provided on the bracket 22. The flushing head 23 is horizontally arranged between the mounting block 8 and the connecting block 14. The flushing head 23 is connected to a water pipe 24. The other end of the water pipe 24 is connected to a liquid storage tank 25. The liquid storage tank 25 is fixedly connected to the outer wall of the cleaning box 2. A water pump 26 is placed in the liquid storage tank 25. The water pipe 24 is connected to the water outlet end of the water pump 26.
[0027] like Figure 2 As shown, a blow-drying assembly 17 is provided on the left side wall of the washing box 2. The blow-drying assembly 17 includes a mounting bracket 27 arranged on the left side wall of the washing box 2. The mounting bracket 27 is provided with an air blowing hood 28. The air blowing hood 28 is tilted downward toward the side of the mounting block 8. The air blowing hood 28 is connected to an air blowing pipe 29. The other end of the air blowing pipe 29 extends to the outside of the washing box 2. The extended end of the air blowing pipe 29 is connected to a fan 30. The fan 30 is fixedly connected to the outer wall of the washing box 2.
[0028] like Figure 2 As shown, a fixing seat 18 is fixedly connected to the outside of the rotating shaft 7 below the mounting block 8, and an annular water receiving box 19 with an upward opening is fixedly connected to the outside of the fixing seat 18. A water inlet hole 20 is provided at the bottom of the annular water receiving box 19, and a plug 21 is threadedly connected to the inner surface of the water inlet hole 20.
[0029] In the embodiment of the present invention, during operation, the operator opens the box door 3 and places the gear to be cleaned in the first arc-shaped clamping groove 9 at the top of the mounting block 8. Then the operator starts the pressing cylinder 11 and cooperates with the lifting plate 12 to move the connecting block 14 downward to the top of the gear until the second arc-shaped clamping groove 15 is obtained at the bottom of the connecting block 14 and contacts the top surface of the gear. The clamping and fixing operation of the gear is completed through the cooperation between the first arc-shaped clamping groove 9 and the second arc-shaped clamping groove 15. Then the operator starts the rotating motor 6 to drive the rotating shaft 7 and the gear on the rotating shaft 7 to rotate to a suitable position until the gear flushing surface rotates to the vicinity of the flushing component 16. During the flushing operation, the operator starts the water pump 26 to fill the liquid tank 25 with water. The cleaning liquid is pumped into the water pipe 24, and the gear surface is flushed by cooperating with the flushing head 23. During the flushing operation, the cleaning liquid will drip into the annular water receiving box 19 for unified collection and treatment. When a certain amount of cleaning liquid is filled, the operator can turn the plug 21 and discharge it to the designated device to avoid affecting the flushing operation. After the flushing is completed, the operator continues to turn on the rotating motor 6 to drive the rotating shaft 7 and the gear on the rotating shaft 7 to rotate to the appropriate position until the flushed side of the gear rotates to the vicinity of the drying component 17. At this time, the operator turns on the fan 30 and blows and dries the flushed gear surface through the setting of the blowing pipe 29 and the blowing hood 28 to avoid residual water stains on the gear surface affecting its use.
[0030] The above is a further detailed description of the present invention in combination with a specific implementation method, and it cannot be determined that the specific implementation of the present invention is limited to this. For technical personnel in the field of the present invention and related technical fields, based on the technical solution of the present invention, any expansion and replacement of operating methods and data should fall within the scope of protection of the present invention.
Claims
1. A gear processing and cleaning device, comprising a base, characterized in that: The top of the base is fixedly connected to the cleaning box, and the outer side of the cleaning box is hingedly provided with a box door, and a mounting slot is opened in the center position of the bottom of the cleaning box, and the mounting seat is fixedly connected to the top of the mounting seat, and the rotating motor is connected to the top of the rotating motor. The top of the rotating motor is connected to the rotating shaft, and the top of the rotating shaft extends to the outside of the mounting slot. The top of the rotating shaft is fixedly connected to the mounting block, and a pressing assembly is provided above the mounting block, and the pressing assembly includes a pressing cylinder arranged on the top of the cleaning box 2. A gear processing and cleaning device according to claim 1, characterized in that: A fixing seat is fixedly connected to the outside of the rotating shaft below the mounting block, and an annular water receiving box with an upward opening is fixedly connected to the outside of the fixing seat. A water diversion hole is opened at the bottom of the annular water receiving box, and a plug is threadedly connected to the inner surface of the water diversion hole.
3. The gear processing and cleaning device according to claim 1, characterized in that: The flushing assembly includes a bracket arranged on the right side wall of the cleaning box, a flushing head is provided on the bracket, and the flushing head is horizontally arranged between the mounting block and the connecting block. The flushing head is connected to a water pipe, and the other end of the water pipe is connected to a liquid storage tank, and the liquid storage tank is fixedly connected to the outer wall of the cleaning box. A water pump is placed in the liquid storage tank, and the water pipe is connected to the water outlet end of the water pump.
4. The gear processing and cleaning device according to claim 1, characterized in that: The drying assembly includes a mounting bracket arranged on the left side wall of the cleaning box, the mounting bracket is provided with an air blowing hood, the air blowing hood is tilted downward toward one side of the mounting block, the air blowing hood is connected to an air blowing pipe, the other end of the air blowing pipe extends to the outside of the cleaning box, the extended end of the air blowing pipe is connected to a fan, and the fan is fixedly connected to the outer wall of the cleaning box.
5. The gear processing and cleaning device according to claim 1, characterized in that: Support legs are arranged around the bottom of the base.