One-step forming device for shielding case

By designing an automated shield cover one-time molding device and using a hydraulic cylinder and a motor-driven gear system to achieve automatic burr processing, the problem of manual burr processing in the existing technology is solved, and production efficiency and finished product quality are improved.

CN223405825UActive Publication Date: 2025-10-03CHENGDU HONGMING PRECISION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422659906.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-10-03
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

The existing shield cover one-step molding device is unable to automatically process burrs on the surface of the object after processing, resulting in large human resource consumption, increased production costs and poor consistency and quality of the finished product.

Method used

A one-step forming device for a shield cover was designed, which includes a stamping assembly, a driving assembly, and a cleaning column. Automated burr removal is achieved through a hydraulic cylinder and a motor-driven gear system. Combined with a sliding assembly and a collection box, all-round cleaning and object collection are achieved.

Benefits of technology

It realizes automatic burr removal, saves labor costs, improves production efficiency and finished product consistency, and ensures operational safety and precision.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of stamping equipment, and discloses a shielding case one-step forming device which comprises a base, the top of the base is fixedly connected with a supporting plate, the top of the supporting plate is fixedly connected with a stamping assembly used for stamping, and the top of a connecting plate is fixedly connected with a driving assembly used for driving. A cleaning column is fixedly connected to the exterior of the driving assembly, a gear disc is fixedly connected to the tops of the multiple connecting columns, multiple straight gears are fixedly connected to the exterior of the fixing column, and a sliding assembly used for sliding is slidably connected to the bottom of the connecting plate. According to the deburring device, an object can be fixed to the surface of the connecting frame through matching between the connecting frame and the fixing plate, meanwhile, when deburring treatment is conducted through matching between the gear disc and the straight gear, the object can be adjusted by multiple angles through pressure applied by the cleaning column, and a large amount of service time is saved through the design.
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Description

Technical Field

[0001] The utility model relates to the technical field of stamping equipment, in particular to a one-step forming device for a shielding cover. Background Art

[0002] When processing the shielding cover, a one-time forming equipment is often used. Its main feature is that it can quickly and efficiently process the material into the required finished shape in one stamping or forming process. One-time forming reduces the process steps and improves production efficiency. However, after the processing is completed, the object usually has burrs, so it is also very important to remove the burrs.

[0003] In the prior art, some shield cover one-time forming devices often produce burrs on the surface of the object during use, which are cleaned by manual polishing or other post-processing methods. This not only consumes a lot of manpower and increases production costs, but may also lead to differences in the processing accuracy of the finished product, affecting the consistency and quality of the product. Therefore, a shield cover one-time forming device is proposed to solve the above problems. Utility Model Content

[0004] In order to remedy the above deficiencies, the present invention provides a one-step forming device for a shielding cover, aiming to improve the problem in the prior art that some devices cannot automatically process burrs on the surface of an object after processing.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] The top of the base is fixedly connected to a support plate, the top of the support plate is fixedly connected to a stamping assembly for stamping, the bottom of the stamping assembly is fixedly connected to an upper mold, the top of the base is fixedly connected to a lower mold, the top of the base is fixedly connected to a connecting plate, the top of the connecting plate is fixedly connected to a driving assembly for driving, the outside of the driving assembly is fixedly connected to a cleaning column, the top of the base is fixedly connected to a motor, the output end of the motor is fixedly connected to a fixing column, the outside of the fixing column is fixedly connected to a bottom plate, the top of the bottom plate is fixedly connected to a plurality of connecting columns, the tops of the plurality of connecting columns are fixedly connected to gear plates, the outsides of the fixing columns are fixedly connected to a plurality of spur gears, the outsides of the plurality of spur gears are fixedly connected to a connecting frame, and the bottom of the connecting plate is slidably connected to a sliding assembly for sliding;

[0007] As a further description of the above technical solution:

[0008] The stamping assembly includes a hydraulic cylinder, the outside of which is fixedly connected to the top of the support plate, the bottom of which is fixedly connected to a plurality of buffer columns, the outsides of which are respectively sleeved with buffer springs, and the bottoms of which are fixedly connected to the top of the upper mold;

[0009] As a further description of the above technical solution:

[0010] The driving assembly includes a motor, the exterior of the motor is fixedly connected to the top of the connecting plate, the output end of the motor is fixedly connected to a rotating column, and the interior of the cleaning column is fixedly connected to the exterior of the rotating column;

[0011] As a further description of the above technical solution:

[0012] The sliding assembly includes a slider, the outer portion of the slider is at the bottom of the connecting plate, a sliding groove is provided at the bottom of the connecting plate, the outer portion of the slider is slidably connected to the inside of the sliding groove, the top of the slider is fixedly connected to an adjusting rod, and the top of the adjusting rod is fixedly connected to a fixing plate;

[0013] As a further description of the above technical solution:

[0014] The top of the base is fixedly connected to a slide rail, and the outside of the slide rail is slidably connected to a slide block;

[0015] As a further description of the above technical solution:

[0016] The outside of the sliding block is fixedly connected to a telescopic rod, and the outside of the telescopic rod is fixedly connected to a pushing frame;

[0017] As a further description of the above technical solution:

[0018] The top of the base is slidably connected to a collection box, and the outside of the collection box is fixedly connected to a handle;

[0019] As a further description of the above technical solution:

[0020] The interiors of the plurality of spur gears are respectively fixedly connected with connecting frames, and the exteriors of the plurality of gear plates are meshedly connected with the exteriors of the plurality of spur gears.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, the object can be fixed on the surface of the connecting frame by matching the connecting frame and the fixing plate to prevent it from falling off. At the same time, the gear plate and the spur gear can be matched to adjust the object to multiple angles when deburring. The design saves a lot of use time and can save labor costs.

[0023] 2. In the present invention, the pushed frame can push the processed objects to the top of the connecting frame, reducing the need for manual handling, thereby reducing labor intensity and improving production efficiency. Its design not only improves the smoothness and efficiency of production, but also ensures the safety and accuracy of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional schematic diagram of a shield cover one-step molding device proposed by the present invention;

[0025] Figure 2 This is a schematic structural diagram of a motor for a shield cover one-step molding device proposed in the present invention;

[0026] Figure 3 This is a schematic structural diagram of a rotating column of a shield cover one-step molding device proposed by the present invention;

[0027] Figure 4 This is a structural schematic diagram of a handle of a shield cover one-step molding device proposed by the present invention;

[0028] Figure 5 This is a structural schematic diagram of an adjustment rod of a shield cover one-step molding device proposed by the utility model.

[0029] Legend:

[0030] 1. Base; 2. Support plate; 3. Hydraulic cylinder; 4. Buffer column; 5. Buffer spring; 6. Upper mold; 7. Lower mold; 8. Connecting plate; 9. Motor; 10. Rotating column; 11. Cleaning column; 12. Motor; 13. Fixed column; 14. Bottom plate; 15. Connecting column; 16. Gear plate; 17. Spur gear; 18. Connecting frame; 19. Slide rail; 20. Sliding block; 21. Telescopic rod; 22. Pushing frame; 23. Collection box; 24. Handle; 25. Slide groove; 26. Slider; 27. Adjustment rod; 28. Fixed plate. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Reference Figure 1 、 Figure 2 、 Figure 5, the utility model provides an embodiment: a shielding cover one-time molding device, including a base 1, the top of the base 1 is fixedly connected to a support plate 2, the top of the support plate 2 is fixedly connected to a stamping assembly for stamping, the stamping assembly includes a hydraulic cylinder 3, which is a component for providing power, the outside of the hydraulic cylinder 3 is fixedly connected to the top of the support plate 2, the bottom of the hydraulic cylinder 3 is fixedly connected to a plurality of buffer columns 4, the outsides of the plurality of buffer columns 4 are respectively sleeved with buffer springs 5, the buffer columns 4 and the buffer springs 5 ​​are used to absorb and buffer the impact force generated during the stamping process, reducing the impact of the impact on the hydraulic cylinder 3 and the support system, the bottom of the buffer column 4 is fixedly connected to the top of the upper mold 6, the bottom of the stamping assembly is fixedly connected to the upper mold 6, the top of the base 1 is fixedly connected to the lower mold 7, the upper mold 6 and the lower mold 7 are responsible for the molding part, and its shape determines the outline of the final product, the top of the base 1 is fixedly connected to a connecting plate 8, the top of the connecting plate 8 is fixedly connected to a driving assembly for driving, the driving assembly includes a motor 9, the outside of the motor 9 is fixedly connected to the top of the connecting plate 8, and the output end of the motor 9 is fixedly connected to a rotating column 10;

[0033] The interior of the cleaning column 11 is fixedly connected to the exterior of the rotating column 10, and the exterior of the driving component is fixedly connected to the cleaning column 11, and the rotating column 10 is driven to rotate by the output end of the motor 9, so that the cleaning column 11 rotates. The top of the base 1 is fixedly connected to the motor 12, and the output end of the motor 12 is fixedly connected to the fixed column 13. The exterior of the fixed column 13 is fixedly connected to the bottom plate 14, and the top of the bottom plate 14 is fixedly connected to multiple connecting columns 15. The multiple connections are at different heights. The connecting columns 15 structurally connect multiple components. The tops of the multiple connecting columns 15 are fixedly connected to gear plates 16. The exterior of the fixed column 13 is fixedly connected to multiple spur gears 17. The exteriors of the multiple spur gears 17 are fixedly connected to connecting frames 18. The connecting frames 18 are used to support and connect the multiple spur gears 17 to ensure the stability of the transmission and the accurate matching of the components. The gear plates 16 are used to mesh with the multiple spur gears 17 to assist the operation of the transmission system. The bottom of the connecting plate 8 is slidably connected to a sliding assembly for sliding, and the sliding assembly includes a slider 26 The outside of the slider 26 is at the bottom of the connecting plate 8, and a slide groove 25 is provided at the bottom of the connecting plate 8. The outside of the slider 26 is slidably connected to the inside of the slide groove 25 and is fixed to the bottom part of the connecting plate 8. By sliding in the slide groove 25, the accuracy of the overall movement is achieved. The top of the slider 26 is fixedly connected with an adjusting rod 27 for adjusting the height or position of the slider 26 to ensure precise adjustment of the equipment. The top of the adjusting rod 27 is fixedly connected with a fixing plate 28, which is connected to the adjusting rod 27 to ensure stable adjustment and improve the convenience of operation. The insides of the multiple spur gears 17 are respectively fixedly connected to the connecting frame 18, and the outsides of the multiple gear plates 16 are meshed with the outsides of the multiple spur gears 17. Under the action of the connecting frame 18, when an object applies pressure to the connecting frame 18, it can be automatically adjusted in all directions, which facilitates multi-angle cleaning of the device. At the same time, the combination of the fixing plate 28 and the adjusting rod 27 can prevent the object from falling off. The burrs on the surface of the processed object can be processed in multiple directions through the cleaning column 11.

[0034] Reference Figure 3 、 Figure 4 The top of the base 1 is fixedly connected to a slide rail 19, the outside of the slide rail 19 is slidably connected to a sliding block 20, the outside of the sliding block 20 is fixedly connected to a telescopic rod 21, and the outside of the telescopic rod 21 is fixedly connected to a pushing frame 22. By pushing the object after stamping to the surface of the connecting frame 18, it is convenient to process the burrs. The top of the base 1 is slidably connected to a collecting box 23, which is convenient for collecting objects after the burrs have been processed. The outside of the collecting box 23 is fixedly connected to a handle 24.

[0035] Working principle: When the device is in use, the hydraulic cylinder 3 obtains power to push the material between the upper mold 6 and the lower mold 7 for stamping and forming. During this process, multiple buffer columns 4 and buffer springs 5 ​​work together to effectively absorb the impact force and reduce the impact on the hydraulic cylinder 3 and the support system, ensuring the uniform distribution of pressure between the molds and improving the molding quality. After the stamping is completed, the object is placed on the connecting frame 18, the motor 12 is started, and its output end drives the fixed column 13 to rotate, while also driving the multiple connecting columns 15 on the bottom plate 14. These connecting columns 15 are set at different heights to achieve close engagement with the gear plate 16. The motor 9 is also started at the same time, and its output end drives the cleaning column 11 to rotate through the rotating column 10. It is mainly used to clean and remove burrs on the surface of the material before and after the stamping process. The object can be fixed by matching the fixed plate 28 and the connecting frame 18, which facilitates the stability of the device to prevent it from falling off during the cleaning process. The matching between the spur gear 17 and the gear plate 16 facilitates the multi-directional processing of the object, ensuring the rapid molding of the shielding cover.

[0036] After the stamping process is completed, the sliding block 20 slides on the slide rail 19, and the telescopic rod 21 connected thereto is adjusted downward, and the pushing frame 22 moves forward accordingly. When the pushing frame 22 contacts the stamped object, the pushing force pushes the object onto the connecting frame 18, which facilitates the subsequent burr processing. At the same time, when the processing is completed, the completed object can be placed in the collection box 23 for subsequent unified collection.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A shielding cover one-step molding device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a support plate (2), the top of the support plate (2) is fixedly connected to a punching assembly for punching, the bottom of the punching assembly is fixedly connected to an upper mold (6), the top of the base (1) is fixedly connected to a lower mold (7), the top of the base (1) is fixedly connected to a connecting plate (8), the top of the connecting plate (8) is fixedly connected to a driving assembly for driving, the outside of the driving assembly is fixedly connected to a cleaning column (11), and the top of the base (1) is fixedly connected to a motor (12). The output end of the motor (12) is fixedly connected to a fixed column (13), the outside of the fixed column (13) is fixedly connected to a base plate (14), the top of the base plate (14) is fixedly connected to a plurality of connecting columns (15), the tops of the plurality of connecting columns (15) are fixedly connected to a gear plate (16), the outside of the fixed column (13) is fixedly connected to a plurality of spur gears (17), the outsides of the plurality of spur gears (17) are fixedly connected to a connecting frame (18), and the bottom of the connecting plate (8) is slidably connected to a sliding assembly for sliding.

2. The shield cover one-step molding device according to claim 1, characterized in that: The stamping assembly comprises a hydraulic cylinder (3), the outside of the hydraulic cylinder (3) is fixedly connected to the top of the support plate (2), the bottom of the hydraulic cylinder (3) is fixedly connected to a plurality of buffer columns (4), the outsides of the plurality of buffer columns (4) are respectively sleeved with buffer springs (5), and the bottom of the buffer column (4) is fixedly connected to the top of the upper mold (6).

3. The shield cover one-step molding device according to claim 1, characterized in that: The driving assembly comprises a motor (9), the exterior of the motor (9) is fixedly connected to the top of the connecting plate (8), the output end of the motor (9) is fixedly connected to a rotating column (10), and the interior of the cleaning column (11) is fixedly connected to the exterior of the rotating column (10).

4. The shield cover one-step molding device according to claim 1, characterized in that: The sliding assembly includes a slider (26), the exterior of the slider (26) is at the bottom of the connecting plate (8), a sliding groove (25) is provided at the bottom of the connecting plate (8), the exterior of the slider (26) is slidably connected to the interior of the sliding groove (25), the top of the slider (26) is fixedly connected to an adjusting rod (27), and the top of the adjusting rod (27) is fixedly connected to a fixing plate (28).

5. The shield cover one-step molding device according to claim 1, characterized in that: The top of the base (1) is fixedly connected to a slide rail (19), and the outside of the slide rail (19) is slidably connected to a slide block (20).

6. The shield cover one-step molding device according to claim 5, characterized in that: The outside of the sliding block (20) is fixedly connected to a telescopic rod (21), and the outside of the telescopic rod (21) is fixedly connected to a pushing frame (22).

7. The shield cover one-step molding device according to claim 6, characterized in that: The top of the base (1) is slidably connected to a collection box (23), and the outside of the collection box (23) is fixedly connected to a handle (24).

8. The shield cover one-step molding device according to claim 1, characterized in that: The interiors of the plurality of spur gears (17) are respectively fixedly connected with connecting frames (18), and the exteriors of the plurality of gear plates (16) and the exteriors of the plurality of spur gears (17) are meshedly connected with each other.