Automatic tapping machine facilitating workpiece fixing

The automatic tapping machine with automatic clamping components and infrared sensor detection solves the safety hazards and accuracy issues of manually fixing workpieces, and realizes efficient and safe workpiece processing.

CN223406135UActive Publication Date: 2025-10-03HEYUAN TOPPING TECH CO LTD
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Patent Information

Application Number
CN202422507673.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-10-03
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

Existing automatic tapping machines require manual fixation of the workpiece, which poses a safety hazard, reduces processing efficiency, and the unstable fixation of the workpiece affects the tapping accuracy.

Method used

It uses two sets of parallel support frames and conveyor belts, combined with a gantry, clamping components and drive components, and uses a cylinder and connecting rod mechanism to automatically clamp the workpiece. The position of the workpiece is detected by an infrared sensor to ensure accurate clamping and processing.

Benefits of technology

It improves processing efficiency and safety, reduces operator manual adjustment time, reduces safety hazards, and improves workpiece clamping stability and tapping accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic tapping machine convenient to fix a workpiece, which relates to the technical field of tapping machines, and comprises two groups of support frames arranged in parallel, a conveyor belt is fixedly arranged between the two groups of support frames, a portal frame is fixedly connected to the right side above the two groups of support frames, and a tapping mechanism is fixedly arranged in the middle above the portal frame. And a fixing strip is fixedly connected to the front side of the portal frame, an infrared sensor is fixedly installed at the tail end of the left side of the fixing strip, clamping assemblies are fixedly installed on the upper surfaces of the two supporting frames, and a driving assembly is arranged between the two clamping assemblies and between the conveying belt. The clamping device has the advantages that a workpiece can be quickly and accurately clamped, the manual adjustment time of an operator is shortened, the overall machining efficiency is improved, the chance that the hand of the operator gets close to a tool or a rotating component is reduced, potential safety hazards are reduced, and the working safety of workers is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tapping machines, in particular to an automatic tapping machine which is convenient for fixing a workpiece. Background Art

[0002] A tapping machine is a type of machining equipment used to create internal threads, screws, or threads on the inside surfaces of various through-holes or blind holes of varying sizes, such as machine housings, equipment end faces, nuts, and flanges. It is also known as a tapping machine, thread tapping machine, thread tapping machine, or automatic tapping machine.

[0003] For example, the Chinese patent (CN113814489A) specifically describes an automatic tapping machine, comprising a box body and a clamping mechanism; a square groove is provided on the inner wall at the center of the top of the box body; a motor is provided inside the square groove; the output end of the motor is fixedly connected to a support platform; the clamping mechanism is provided on the top of the support platform; the clamping mechanism comprises a mounting seat, a fixing plate, a threaded rod, a handwheel and a fixing block; the mounting seat is fixedly connected to the top of the support platform; the fixing plate is symmetrically fixedly connected to both sides of the top of the mounting seat; the threaded rod is threadedly connected to the inside of the fixing plate; the handwheel is fixedly connected to the end of one side of the threaded rod; the fixing block is provided at the end of the other side of the threaded rod; by providing the clamping mechanism, it is convenient to clamp and fix the parts to be tapped, thereby improving the tapping processing efficiency of the parts.

[0004] However, in the above scheme, the workpiece needs to be fixed manually. During the tapping process, the operator's hands may be close to the rotating tool or machine tool, which increases safety hazards and easily leads to accidental injuries. Manual operation will significantly reduce processing efficiency in mass production, and when fixing the workpiece, it is necessary to screw the threaded rods on both sides at the same time. Once there is a lack of synchronization, the workpiece is very likely to shift, resulting in a deviation in the tapping position, affecting the tapping accuracy. In response to the above problems, an automatic tapping machine that is easy to fix the workpiece is proposed to solve them. Utility Model Content

[0005] In order to solve the above technical problems, an automatic tapping machine that is convenient for fixing workpieces is provided, which solves the above-mentioned problem that the workpiece needs to be fixed manually. During the tapping process, the operator's hands may be close to the rotating tools or machine tools, which increases safety hazards and easily leads to accidental injuries. Manual operation will significantly reduce processing efficiency in mass production, and when fixing the workpiece, it is necessary to screw the threaded rods on both sides at the same time. Once there is a lack of synchronization, the workpiece is very likely to shift, resulting in a deviation in the tapping position, affecting the tapping accuracy.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is: an automatic tapping machine that is convenient for fixing workpieces, comprising two groups of parallelly arranged support frames, a conveyor belt is fixedly installed between the two groups of support frames, a gantry is fixedly connected to the upper right side between the two groups of support frames, a tapping mechanism is fixedly installed in the middle above the gantry, a fixing bar is fixedly connected to the front side of the gantry, an infrared sensor is fixedly installed at the left end of the fixing bar, clamping assemblies are fixedly installed on the upper surfaces of the two groups of support frames, and a driving assembly is arranged between the two groups of clamping assemblies and the conveyor belt.

[0007] Preferably, the clamping assembly includes two mounting plates, which are respectively fixedly connected to the left and right sides of the upper surface of the support frame, and the outer sides of the upper surfaces of the two mounting plates are fixedly connected with sliders, and the insides of the two sliders are slidably connected with sliding rods, and the two sliding rods are fixedly connected to an L-shaped plate on one side close to the middle of the conveyor belt.

[0008] Preferably, the inner sides of the upper surfaces of the two mounting plates are rotatably connected to the first connecting rod, the upper surfaces of the two first connecting rods are rotatably connected to the second connecting rod on the side away from the first connecting rod rotation axis, the bottoms of the two second connecting rods are rotatably connected to the third connecting rod on the side away from the first connecting rod, and the other ends of the two third connecting rods are rotatably connected to the left and right ends of the upper side of the L-shaped plate respectively.

[0009] Preferably, an arc-shaped guide strip is fixedly connected to the left side of the upper surface of the left mounting plate.

[0010] Preferably, the driving assembly includes two mounting bars, which are respectively fixedly connected to the mounting plates in the front and rear clamping assemblies, a load-bearing plate is fixedly connected in the middle between the two mounting bars, and a fixing plate is fixedly connected on the right side between the two mounting bars.

[0011] Preferably, a cylinder is fixedly installed on the bottom of the fixed plate, an output end of the cylinder is fixedly connected to a push block, and both the front and rear sides of the bottom of the push block are rotatably connected to a fourth connecting rod.

[0012] Preferably, the bottoms of the two fourth connecting rods are rotatably connected to push plates, the tops of the two pushing plates are fixedly connected to transmission rods, and the left and right ends of the transmission rods are rotatably connected to the middle of the bottom surfaces of the second connecting rods on both sides.

[0013] Compared with the prior art, the advantages of the present invention are: the present invention is provided with a cylinder output end contraction to pull the push plates on both sides inward through the push rod and the fourth connecting rod, and the transmission rod pulls the second transmission rod gradually from an inclined shape to a vertical shape, thereby pushing the L-shaped plate toward the middle of the conveyor belt, and utilizing the L-shaped plates on both sides to clamp the workpiece. The above arrangement can clamp the workpiece quickly and accurately, reducing the operator's manual adjustment time, thereby improving the overall processing efficiency; and the worker only needs to place the workpiece above the transmission belt to automatically perform tapping, reducing the operator's hand close to the tool or rotating parts, thereby reducing potential safety hazards and improving the worker's work safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural diagram of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the drive assembly in the present utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the clamping assembly in the present utility model;

[0017] Figure 4 This is a schematic diagram of the connection between the drive assembly and the clamping assembly in the present invention.

[0018] The numbers in the figure are:

[0019] 1. Support frame; 2. Conveyor belt; 3. Gantry; 4. Tapping mechanism; 5. Fixing bar; 6. Infrared sensor; 7. Drive assembly; 701. Mounting bar; 702. Fixing plate; 703. Load-bearing plate; 704. Cylinder; 705. Push block; 706. Fourth connecting rod; 707. Push plate; 708. Transmission rod; 8. Clamping assembly; 801. Mounting plate; 802. Slider; 803. Sliding rod; 804. L-shaped plate; 805. First connecting rod; 806. Second connecting rod; 807. Third connecting rod; 808. Guide bar. DETAILED DESCRIPTION

[0020] The following description is intended to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are merely examples, and those skilled in the art may conceive of other obvious variations.

[0021] Reference Figure 1-4As shown, an automatic tapping machine for fixing workpieces comprises two sets of parallelly arranged support frames 1, a conveyor belt 2 is fixedly installed between the two sets of support frames 1, the arrangement of the conveyor belt 2 enables the workpiece to be continuously and smoothly transported to the designated position, thereby improving production efficiency, a gantry 3 is fixedly connected to the upper right side between the two sets of support frames 1, a tapping mechanism 4 is fixedly installed on the middle part above the gantry 3, the tapping mechanism 4 is the prior art and will not be elaborated on here, a fixing bar 5 is fixedly connected to the front side of the gantry 3, an infrared sensor 6 is fixedly installed at the left end of the fixing bar 5, the infrared sensor 6 can detect the position of the workpiece in real time, ensure that the workpiece is clamped and processed at the correct time point, thereby improving the processing accuracy and efficiency, a clamping assembly 8 is fixedly installed on the upper surface of the two sets of support frames 1, and a driving assembly 7 is arranged between the two sets of clamping assemblies 8 and the conveyor belt 2.

[0022] Furthermore, the clamping assembly 8 includes two mounting plates 801, which are respectively fixedly connected to the left and right sides of the upper surface of the support frame 1. The outer sides of the upper surfaces of the two mounting plates 801 are fixedly connected with sliders 802, and the interiors of the two sliders 802 are slidably connected with slide rods 803. The two slide rods 803 are fixedly connected with an L-shaped plate 804 on one side close to the middle of the conveyor belt 2. The design of the L-shaped plate 804 increases the clamping area and improves the clamping effect.

[0023] The inner sides of the upper surfaces of the two mounting plates 801 are rotatably connected to the first connecting rods 805, the side of the upper surfaces of the two first connecting rods 805 away from the rotating axis of the first connecting rod 805 is rotatably connected to the second connecting rod 806, the bottoms of the two second connecting rods 806 away from the side of the first connecting rod 805 are rotatably connected to the third connecting rod 807, and the other ends of the two third connecting rods 807 are rotatably connected to the left and right ends of the upper side of the L-shaped plate 804 respectively.

[0024] Specifically, an arc-shaped guide bar 808 is fixedly connected to the left side of the upper surface of the left mounting plate 801. In addition, the arc-shaped guide bar 808 ensures that the workpiece can be accurately aligned, further improving the processing accuracy.

[0025] Specifically, the drive assembly 7 includes two mounting bars 701, which are fixedly connected to the mounting plates 801 in the front and rear clamping assemblies 8, respectively. A support plate 703 is fixedly connected in the middle between the two mounting bars 701, and a fixing plate 702 is fixedly connected to the right side between the two mounting bars 701. The support plate 703 prevents damage to the device due to excessive force. It also provides a stable support surface for the workpiece, ensuring smooth tapping.

[0026] Specifically, a cylinder 704 is fixedly installed at the bottom of the fixed plate 702, and a push block 705 is fixedly connected to the output end of the cylinder 704. The front and rear sides of the bottom of the push block 705 are both rotatably connected to the fourth connecting rod 706.

[0027] Specifically, the bottoms of the two fourth connecting rods 706 are rotatably connected to push plates 707, and the tops of the two push plates 707 are fixedly connected to transmission rods 708. The left and right ends of the transmission rods 708 are rotatably connected to the middle of the bottom surfaces of the second connecting rods 806 on both sides. The driving assembly 7 provides power through the cylinder 704, and transmits the power to the L-shaped plate 804 through the connecting rod mechanism, thereby realizing the clamping and loosening operations of the workpiece.

[0028] Working principle: When the device is in use, the workpiece to be processed is transported by the conveyor belt 2, and the guide bars 808 on the front and rear sides ensure that the workpiece can be located in the middle position of the conveyor belt 2. When the infrared sensor 6 detects that the workpiece is directly below the tapping mechanism 4, the output end of the cylinder 704 contracts and pulls the push plates 707 on both sides to move inward through the push block 705 and the fourth connecting rod 706. The second connecting rod 806 is pulled by the transmission rod 708 and gradually changes from an inclined shape to a vertical shape, and enters to push the L-shaped plate 804 to approach the middle of the conveyor belt 2. The workpiece is clamped by the L-shaped plates 804 on both sides. After clamping, the workpiece is tapped by the tapping mechanism 4. During tapping, the load-bearing plate 703 is used to bear the pressure during tapping and the gravity of the workpiece. When tapping is completed, the output end of the cylinder 704 extends to open the L-shaped plates 804 on both sides, and the conveyor belt 2 resumes operation to transport the processed workpiece to the next process.

[0029] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions merely illustrate the principles of the present invention. Various changes and improvements are possible without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed for the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic tapping machine that is convenient for fixing a workpiece, characterized by: The invention comprises two groups of support frames (1) arranged in parallel, a conveyor belt (2) being fixedly installed between the two groups of support frames (1), a gantry frame (3) being fixedly connected on the upper right side between the two groups of support frames (1), a tapping mechanism (4) being fixedly installed on the upper middle part of the gantry frame (3), a fixing bar (5) being fixedly connected to the front side of the gantry frame (3), an infrared sensor (6) being fixedly installed on the left end of the fixing bar (5), a clamping assembly (8) being fixedly installed on the upper surface of the two groups of support frames (1), and a driving assembly (7) being arranged between the two groups of clamping assemblies (8) and the conveyor belt (2).

2. The automatic tapping machine for facilitating workpiece fixation according to claim 1, characterized in that: The clamping assembly (8) comprises two mounting plates (801), the two mounting plates (801) being fixedly connected to the left and right sides of the upper surface of the support frame (1), respectively; the outer sides of the upper surfaces of the two mounting plates (801) are fixedly connected to sliders (802); the interiors of the two sliders (802) are slidably connected to slide rods (803); and the two slide rods (803) are fixedly connected to an L-shaped plate (804) on one side close to the middle of the conveyor belt (2).

3. The automatic tapping machine for facilitating workpiece fixation according to claim 2, characterized in that: The inner sides of the upper surfaces of the two mounting plates (801) are rotatably connected to a first connecting rod (805); the upper surfaces of the two first connecting rods (805) are rotatably connected to a second connecting rod (806) on a side away from the rotating axis of the first connecting rod (805); the bottoms of the two second connecting rods (806) are rotatably connected to a third connecting rod (807) on a side away from the first connecting rod (805); and the other ends of the two third connecting rods (807) are rotatably connected to the left and right ends of the upper side of the L-shaped plate (804), respectively.

4. The automatic tapping machine for facilitating workpiece fixation according to claim 2, characterized in that: An arc-shaped guide strip (808) is fixedly connected to the left side of the upper surface of the left mounting plate (801).

5. An automatic tapping machine for facilitating workpiece fixation according to any one of claims 1 to 3, characterized in that: The driving assembly (7) comprises two mounting bars (701), the two mounting bars (701) being fixedly connected to the mounting plates (801) in the front and rear clamping assemblies (8) respectively, a bearing plate (703) being fixedly connected in the middle between the two mounting bars (701), and a fixing plate (702) being fixedly connected on the right side between the two mounting bars (701).

6. The automatic tapping machine for facilitating workpiece fixation according to claim 5, characterized in that: A cylinder (704) is fixedly mounted on the bottom of the fixed plate (702), an output end of the cylinder (704) is fixedly connected to a push block (705), and both front and rear sides of the bottom of the push block (705) are rotatably connected to a fourth connecting rod (706).

7. The automatic tapping machine for facilitating workpiece fixation according to claim 6, characterized in that: The bottoms of the two fourth connecting rods (706) are rotatably connected to push plates (707), and the tops of the two pushing plates (707) are fixedly connected to transmission rods (708). The left and right ends of the transmission rods (708) are rotatably connected to the middle of the bottom surfaces of the second connecting rods (806) on both sides.

Citation Information

Patent Citations

  • Automatic tapping machine

    CN113814489A