Wind power blade extension tool

Through the design of the fixing frame and the connection and fixing components, the wind turbine blade body and the extension body can be quickly connected and clamped, which solves the problem of low work efficiency in the existing technology and improves processing efficiency and connection stability.

CN223406334UActive Publication Date: 2025-10-03NINGXIA BOYANG NEW ENERGY CO LTD
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Patent Information

Application Number
CN202422855804.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-10-03
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

The existing wind turbine blade extension process has low work efficiency and requires multiple bolts to be screwed for fixing and disassembly, which is inconvenient to operate.

Method used

A fixing frame and connection and fixing components, including a drive motor, a bidirectional lead screw, an active bevel gear and a hydraulic rod, are used to achieve rapid docking and clamping of the wind turbine blade body and the extension body, and an electric heating plate is used for hot pressing connection.

Benefits of technology

The working efficiency of wind turbine blade connection is improved, the stability and quality of hot pressing connection are ensured, the operation steps are reduced, and the processing efficiency is improved.

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Abstract

The utility model relates to the technical field of machining tools, in particular to a wind power blade lengthening tool which comprises a fixing frame, a connecting and fixing assembly comprises two strip-shaped openings symmetrically formed in the surface of the fixing frame and two symmetrical lifting plates arranged on the inner walls of the two strip-shaped openings respectively in a sliding mode, and a connecting and fixing assembly is arranged on the fixing frame. Metal connecting frames matched with a wind power blade body and a wind power blade extension body are fixedly arranged at the ends of the two upper lifting plates and the ends of the two lower lifting plates correspondingly. By arranging the connecting and fixing assembly, when the tool is used for connecting the wind power blade main body and the wind power blade extension body, the two metal connecting frames can move towards the middle at the same time, and the connecting position of the wind power blade main body and the wind power blade extension body is effectively clamped and fixed; and therefore, the tool can achieve the purpose of quickly and effectively fixing and connecting the joint of the wind power blade main body and the wind power blade extension body, and the working efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing tooling, in particular to a wind turbine blade extension tooling. Background Art

[0002] Wind turbine blades are the core components of wind turbines that convert natural wind energy into electricity for wind turbines. They are also the main basis for measuring the design and technical level of wind turbines. During the production process of wind turbine blades, the wind turbine blades need to be extended.

[0003] In the prior art, the patent with announcement number CN218407685U discloses a positioning tool for extending wind turbine blades, including a wind turbine blade assembly, wherein the wind turbine blade assembly includes a root blade, a tip blade, and a structural adhesive resin; and a positioning heating mechanism, wherein the positioning heating mechanism includes a root clamp, two extension plates, and a plurality of electric heating wires. The overall tooling frame of the utility model is made of aluminum alloy, which is light in weight and easy to operate. The overall frame does not need to be redesigned according to different wind turbine blades. It only needs to tighten the metal panel with bolts, and the root blades and tip blades of different sizes on the same arc surface can be fixed with rubber sleeves through the tightened metal panel. Then, the root blades and tip blades are fitted and heated by the electric heating wires pre-embedded in the root clamp, tip clamp, and extension plate, so that the connection is heated in all directions, thereby improving the heating effect and heating efficiency and avoiding the phenomenon of quality defects caused by inadequate heating. The technical solution proposed in the aforementioned patent technology requires tightening two metal panels by tightening several bolts during the actual extension process of wind turbine blades, which is labor-intensive. Furthermore, multiple bolts also need to be tightened during disassembly, which is very inconvenient and reduces work efficiency. In view of this, the present application proposes a wind turbine blade extension tool. Utility Model Content

[0004] The utility model discloses a wind turbine blade extension tool, which aims to solve the technical problem of low working efficiency proposed in the background technology.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A wind turbine blade extension tool, comprising:

[0007] A fixing frame, wherein the fixing frame is used to place the wind turbine blade body and the wind turbine blade extension;

[0008] A connecting and fixing assembly, which is used to fix the connection between the wind turbine blade body and the wind turbine blade extension, the connecting and fixing assembly comprising two strip-shaped openings symmetrically provided on the surface of the fixing frame, and two symmetrical lifting plates slidably provided on the inner walls of the two strip-shaped openings, the ends of the two upper lifting plates and the two lower lifting plates being fixed with metal connecting frames adapted to the wind turbine blade body and the wind turbine blade extension, and the inner walls of the metal connecting frames being respectively provided with electric heating plates and rubber sleeves, the connecting and fixing assembly further comprising a driving motor for driving the two lifting plates on the inner wall of each strip-shaped opening to move toward each other simultaneously;

[0009] The moving component is used to drive the wind turbine blade main body and the wind turbine blade extension to move toward the middle simultaneously to achieve docking.

[0010] In a preferred solution, a rectangular frame is fixed on the upper surface of the fixed frame, and the inner bottom walls of the two strip-shaped openings are rotatably provided with a bidirectional screw extending into the interior of the rectangular frame, the thread directions of the two bidirectional screw surfaces are opposite, and the upper surfaces of the two lifting plates are provided with threaded holes threadedly connected to the outer surfaces of the bidirectional screws.

[0011] By providing a bidirectional lead screw, the rotation of the bidirectional lead screw can drive two lifting plates in a strip-shaped opening to move simultaneously in the middle or to both sides, thereby enabling the two metal connection frames to move toward each other.

[0012] In a preferred embodiment, the drive motor is fixed on the side of the rectangular frame, and the output end of the drive motor extends to the inside of the rectangular frame and is fixed with a rotating rod, the surface of the rotating rod is fixed with two symmetrical active bevel gears, and the top ends of the two bidirectional screws are fixed with driven bevel gears that respectively mesh with the two active bevel gears.

[0013] By providing a driving bevel gear and a driven bevel gear, the two bidirectional lead screws can be driven to rotate simultaneously by the rotation of the drive motor.

[0014] In a preferred embodiment, the movable component includes two symmetrical T-shaped plates slidably arranged on the inner wall of the fixed frame, and two symmetrical hydraulic rods are embedded in the lower surface of the two T-shaped plates. The telescopic ends of the hydraulic rods extend to the upper surface of the T-shaped plates and are fixed with support seats that are compatible with the wind turbine blade main body and the wind turbine blade extension body.

[0015] By setting up hydraulic rods, the inclination angle of the wind turbine blade body or the wind turbine blade extension placed on the T-shaped plate can be adjusted through the staggered extension and retraction of two hydraulic rods on a T-shaped plate, so that the end of the wind turbine blade body and the wind turbine blade extension can be accurately docked.

[0016] In a preferred embodiment, the movable component also includes a rectangular cavity opened inside the fixed frame and passing through the fixed frame, and two symmetrical rectangular plates slidably arranged on the inner wall of the rectangular cavity, and the bottom ends of the two T-shaped plates are respectively fixedly connected to the ends of the two rectangular plates.

[0017] By providing the rectangular plates, the movement of the two rectangular plates can drive the two T-shaped plates to move simultaneously.

[0018] In a preferred embodiment, a dual-axis motor is fixedly installed on the inner bottom wall of the rectangular cavity, and threaded columns are fixedly installed at both output ends of the dual-axis motor, and cylindrical thread grooves are respectively threadedly connected to the outer surfaces of the two threaded columns at the ends of the two rectangular plates.

[0019] By providing a dual-axis motor, the two rectangular plates can be driven to move toward the middle or to both sides at the same time through the rotation of the dual-axis motor.

[0020] In a preferred solution, a limiting block is fixedly provided on the upper surface of the end of the rectangular plate, and the inner bottom wall of the fixed frame is provided with a limiting opening extending into the interior of the rectangular cavity for sliding of the limiting block.

[0021] By setting the limit blocks and the limit openings, the stability of the rectangular plate during movement is effectively guaranteed.

[0022] As can be seen from the above, the wind turbine blade extension tooling provided by the utility model has the following technical effects. Firstly, the utility model sets a connection and fixing component so that when the tooling is connecting the wind turbine blade main body and the wind turbine blade extension body, the two metal connection frames can be moved toward the middle at the same time, and the connection between the wind turbine blade main body and the wind turbine blade extension body can be effectively clamped and fixed, thereby enabling the tooling to quickly and effectively fix and connect the connection between the wind turbine blade main body and the wind turbine blade extension body, thereby effectively improving work efficiency.

[0023] Second: By setting a movable component, the utility model can achieve rapid docking of the wind turbine blade body and the wind turbine blade extension before connecting the wind turbine blade body and the wind turbine blade extension, and can effectively support the wind turbine blade body and the wind turbine blade extension during hot pressing connection, thereby ensuring the stability of the wind turbine blade body and the wind turbine blade extension during hot pressing connection. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0025] Figure 2 It is a side view structural diagram of the utility model.

[0026] Figure 3 It is a schematic diagram of the side sectional structure of the utility model.

[0027] Figure 4 This is a schematic diagram of the cross-sectional structure of the fixed frame of the utility model.

[0028] Figure 5 For this utility model Figure 4 Enlarged structural diagram at point A in the middle.

[0029] In the attached figure:

[0030] 100. Fixed frame; 200. Wind turbine blade body; 300. Wind turbine blade extension body; 400. Connecting and fixing assembly; 401. Lifting plate; 402. Metal connecting frame; 403. Driving motor; 404. Rectangular frame; 405. Bidirectional lead screw; 406. Rotating rod; 407. Active bevel gear; 408. Driven bevel gear; 500. Moving assembly; 501. T-plate; 502. Hydraulic rod; 503. Support seat; 504. Rectangular plate; 505. Dual-axis motor; 506. Threaded column; 507. Cylindrical thread groove; 508. Limit block; 509. Limit opening. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0032] Example 1

[0033] Reference Figures 1 to 5 , a wind turbine blade extension tool, comprising:

[0034] A fixing frame 100, which is used to place the wind turbine blade body 200 and the wind turbine blade extension 300; a connecting and fixing component 400, which is used to fix the connection between the wind turbine blade body 200 and the wind turbine blade extension 300, and the connecting and fixing component 400 includes two strip openings symmetrically opened on the surface of the fixing frame 100, and two symmetrical lifting plates 401 slidably arranged on the inner walls of the two strip openings, respectively. The ends of the upper two lifting plates 401 and the lower two lifting plates 401 are fixed with metal connecting frames 402 that are compatible with the wind turbine blade body 200 and the wind turbine blade extension 300, and the inner walls of the metal connecting frames 402 are respectively provided with electric heating plates and rubber sleeves. The connecting and fixing component 400 also includes a driving motor 403 for driving the two lifting plates 401 on the inner wall of each strip opening to move toward each other at the same time;

[0035] Please pay attention to Figure 3In a preferred embodiment, a rectangular frame 404 is fixed on the upper surface of the fixed frame 100, and the inner bottom walls of the two strip-shaped openings are rotatably provided with a bidirectional lead screw 405 extending to the inside of the rectangular frame 404. The thread directions on the surfaces of the two bidirectional lead screws 405 are opposite, and the upper surfaces of the two lifting plates 401 are provided with threaded holes that are threadedly connected to the outer surfaces of the bidirectional lead screws 405.

[0036] By providing a bidirectional lead screw 405 , the rotation of the bidirectional lead screw 405 can drive the two lifting plates 401 in a strip-shaped opening to move simultaneously in the middle or to both sides, thereby enabling the two metal connection frames 402 to move toward each other.

[0037] Please pay attention to Figure 3 In a preferred embodiment, drive motor 403 is fixed to the side of rectangular frame 404, and the output end of drive motor 403 extends into the interior of rectangular frame 404 and is fixedly provided with a rotating rod 406. Two symmetrical driving bevel gears 407 are fixed to the surface of rotating rod 406, and the tops of two bidirectional lead screws 405 are fixed with driven bevel gears 408 that mesh with the two driving bevel gears 407. By providing driving bevel gears 407 and driven bevel gears 408, the rotation of drive motor 403 can drive the two bidirectional lead screws 405 to rotate simultaneously.

[0038] In this embodiment, by providing a connecting and fixing component 400, the tooling can simultaneously move the two metal connecting frames 402 toward the middle when connecting the wind turbine blade main body 200 and the wind turbine blade extension body 300, thereby effectively clamping and fixing the connection between the wind turbine blade main body 200 and the wind turbine blade extension body 300, thereby enabling the tooling to quickly and effectively fix and connect the connection between the wind turbine blade main body 200 and the wind turbine blade extension body 300, thereby effectively improving work efficiency.

[0039] Example 2

[0040] Based on the first embodiment, and different from the first embodiment,

[0041] A wind turbine blade extension tool further comprising:

[0042] The moving assembly 500 is used to drive the wind turbine blade main body 200 and the wind turbine blade extension 300 to move toward the middle simultaneously to achieve docking.

[0043] Please pay attention to Figure 2In a preferred embodiment, the moving assembly 500 includes two symmetrical T-shaped plates 501 slidably arranged on the inner wall of the fixed frame 100, and two symmetrical hydraulic rods 502 are embedded in the lower surfaces of the two T-shaped plates 501. The telescopic ends of the hydraulic rods 502 extend to the upper surface of the T-shaped plates 501 and are fixed with support seats 503 that are compatible with the wind turbine blade main body 200 and the wind turbine blade extension body 300.

[0044] By setting up the hydraulic rod 502, the inclination angle of the wind turbine blade body 200 or the wind turbine blade extension body 300 placed on the T-shaped plate 501 can be adjusted through the staggered extension and contraction of the two hydraulic rods 502 on a T-shaped plate 501, so that the end of the wind turbine blade body 200 and the wind turbine blade extension body 300 can be accurately docked.

[0045] Please pay attention to Figure 4 and Figure 5 In a preferred embodiment, the moving component 500 also includes a rectangular cavity opened inside the fixed frame 100 and passing through the fixed frame 100, and two symmetrical rectangular plates 504 slidably arranged on the inner wall of the rectangular cavity, and the bottom ends of the two T-shaped plates 501 are fixedly connected to the ends of the two rectangular plates 504 respectively.

[0046] By providing the rectangular plates 504 , the movement of the two rectangular plates 504 can drive the two T-shaped plates 501 to move simultaneously.

[0047] Please pay attention to Figure 5 In a preferred embodiment, a dual-axis motor 505 is fixedly installed on the inner bottom wall of the rectangular cavity, and threaded columns 506 are fixedly installed at the two output ends of the dual-axis motor 505, and cylindrical thread grooves 507 are respectively threadedly connected to the outer surfaces of the two threaded columns 506 at the ends of the two rectangular plates 504.

[0048] By providing a dual-axis motor 505 , the rotation of the dual-axis motor 505 can drive the two rectangular plates 504 to move toward the middle or to both sides at the same time.

[0049] Please pay attention to Figure 5 In a preferred embodiment, a limit block 508 is fixed on the upper surface of the end of the rectangular plate 504, and a limit opening 509 extending into the interior of the rectangular cavity for the limit block 508 to slide is opened on the inner bottom wall of the fixed frame 100.

[0050] By providing the limiting block 508 and the limiting opening 509 , the stability of the rectangular plate 504 during movement is effectively guaranteed.

[0051] In this embodiment, by setting up a moving component 500, the wind turbine blade body 200 and the wind turbine blade extension body 300 can be quickly connected before the wind turbine blade body 200 and the wind turbine blade extension body 300 are connected, and the wind turbine blade body 200 and the wind turbine blade extension body 300 can be effectively supported, thereby ensuring the stability of the wind turbine blade body 200 and the wind turbine blade extension body 300 during hot pressing connection, and ensuring the quality of the wind turbine blade after connection.

[0052] Working principle: Before connecting the wind turbine blade body 200 and the wind turbine blade extension 300, the tool can place the wind turbine blade body 200 and the wind turbine blade extension 300 on two support seats 503 on two T-shaped plates 501 respectively, and start the dual-axis motor 505. The rotation of the dual-axis motor 505 drives the two threaded columns 506 to rotate at the same time. The rotation of the threaded column 506 drives the two rectangular plates 504 to move toward the middle at the same time under the action of the cylindrical thread groove 507, thereby driving the wind turbine blade body 200 and the wind turbine blade extension 300 to move toward the middle at the same time, realizing The wind turbine blade body 200 and the wind turbine blade extension 300 can be quickly connected, and the wind turbine blade body 200 and the wind turbine blade extension 300 can be effectively supported during hot pressing connection, thereby ensuring the stability of the wind turbine blade body 200 and the wind turbine blade extension 300 during hot pressing connection, and ensuring the quality of the wind turbine blade after connection. At the same time, the angle of the wind turbine blade body 200 and the wind turbine blade extension 300 can be adjusted under the action of the hydraulic rod 502, so that the connection between the wind turbine blade body 200 and the wind turbine blade extension 300 can be fully aligned. The quality of the wind turbine blade after leveling is further guaranteed. At the same time, when the wind turbine blade body 200 is connected to the wind turbine blade extension body 300, the wind turbine blade body 200 can be connected to the ends of the wind turbine blade extension body 300 first, and then the driving motor 403 is started. The rotation of the driving motor 403 drives the rotating rod 406 to rotate, and the rotation of the rotating rod 406 drives the two active bevel gears 407 to rotate. The rotation of the active bevel gear 407 drives the driven bevel gear 408 and the bidirectional screw 405 to rotate, thereby driving the two bidirectional screws 405 to rotate synchronously. The rotation drives the two lifting plates 401 of a strip-shaped opening to move toward the middle at the same time, thereby driving the two metal connecting frames 402 to move toward the middle at the same time, effectively clamping and fixing the connection between the wind turbine blade main body 200 and the wind turbine blade extension body 300, and hot-pressing the connection between the wind turbine blade main body 200 and the wind turbine blade extension body 300 through the electric heating plate in the metal connecting frame 402, so that the tooling can quickly and effectively fix and connect the connection between the wind turbine blade main body 200 and the wind turbine blade extension body 300, thereby effectively improving work efficiency.

[0053] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. The replacements described may be partial structures, devices, or method steps, or they may be complete technical solutions. Any equivalent replacements or modifications based on the technical solution and the concept of the present invention shall be covered by the scope of protection of the present invention.

Claims

1. A wind turbine blade extension tool, characterized in that: include: A fixing frame (100), the fixing frame (100) being used to place a wind turbine blade main body (200) and a wind turbine blade extension body (300); A connecting and fixing assembly (400) is used to fix the connection between the wind turbine blade main body (200) and the wind turbine blade extension body (300), the connecting and fixing assembly (400) comprising two strip-shaped openings symmetrically provided on the surface of the fixing frame (100), and two symmetrical lifting plates (401) slidably provided on the inner walls of the two strip-shaped openings, the ends of the two upper lifting plates (401) and the two lower lifting plates (401) being fixed with metal connecting frames (402) adapted to the wind turbine blade main body (200) and the wind turbine blade extension body (300), and the inner walls of the metal connecting frames (402) being respectively provided with electric heating plates and rubber sleeves, the connecting and fixing assembly (400) further comprising a driving motor (403) for driving the two lifting plates (401) on the inner wall of each strip-shaped opening to move toward each other simultaneously; The moving assembly (500) is used for driving the wind turbine blade main body (200) and the wind turbine blade extension body (300) to move toward the middle simultaneously to achieve docking.

2. The wind turbine blade extension tool according to claim 1, characterized in that: A rectangular frame (404) is fixedly provided on the upper surface of the fixed frame (100), and the inner bottom walls of the two strip-shaped openings are rotatably provided with bidirectional screws (405) extending into the interior of the rectangular frame (404), the threads on the surfaces of the two bidirectional screws (405) are in opposite directions, and the upper surfaces of the two lifting plates (401) are provided with threaded holes threadedly connected to the outer surfaces of the bidirectional screws (405).

3. The wind turbine blade extension tool according to claim 2, characterized in that: The driving motor (403) is fixed on the side of the rectangular frame (404), and the output end of the driving motor (403) extends into the interior of the rectangular frame (404) and is fixedly provided with a rotating rod (406). Two symmetrical active bevel gears (407) are fixedly provided on the surface of the rotating rod (406), and the top ends of the two bidirectional lead screws (405) are fixedly provided with driven bevel gears (408) respectively meshing with the two active bevel gears (407).

4. The wind turbine blade extension tool according to claim 1, characterized in that: The moving assembly (500) comprises two symmetrical T-shaped plates (501) slidably arranged on the inner wall of the fixed frame (100), and two symmetrical hydraulic rods (502) are embedded in the lower surfaces of the two T-shaped plates (501), and the telescopic ends of the hydraulic rods (502) extend to the upper surfaces of the T-shaped plates (501) and are fixed with support seats (503) that are compatible with the wind turbine blade body (200) and the wind turbine blade extension body (300).

5. The wind turbine blade extension tool according to claim 4, characterized in that: The moving assembly (500) further comprises a rectangular cavity opened inside the fixed frame (100) and passing through the fixed frame (100), and two symmetrical rectangular plates (504) slidably arranged on the inner wall of the rectangular cavity, and the bottom ends of the two T-shaped plates (501) are fixedly connected to the ends of the two rectangular plates (504) respectively.

6. The wind turbine blade extension tool according to claim 5, characterized in that: A dual-axis motor (505) is fixedly provided on the inner bottom wall of the rectangular cavity, and threaded columns (506) are fixedly provided at both output ends of the dual-axis motor (505). The ends of the two rectangular plates (504) are provided with cylindrical threaded grooves (507) respectively threadedly connected to the outer surfaces of the two threaded columns (506).

7. The wind turbine blade extension tool according to claim 5, characterized in that: A limiting block (508) is fixedly provided on the upper surface of the end of the rectangular plate (504), and a limiting opening (509) extending into the interior of the rectangular cavity for the limiting block (508) to slide is opened on the inner bottom wall of the fixed frame (100).

Citation Information

Patent Citations

  • Positioning tool for lengthening wind power blade

    CN218407685U