Automobile seat cover cloth stacking device and automobile seat production equipment
By using an infrared irradiation mechanism in car seat production to make the edges of car seat cover fabrics flush, the problem of inaccurate cutting is solved, and efficient material utilization and production efficiency are achieved.
Patent Information
- Application Number
- CN202422897224.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-26
AI Technical Summary
In car seat production, the lack of auxiliary tools to make the edges of car seat cover fabrics flush leads to inaccurate cutting, resulting in material waste and reduced production efficiency.
An infrared irradiation mechanism is used to irradiate the edge area of the car seat cover fabric with infrared rays to make the edge part flush, and the position of the edge area is controlled by infrared rays to ensure accurate cutting.
Infrared irradiation can quickly and evenly align the edges of car seat cover fabrics, avoiding material waste and improving the production efficiency of car seats.
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Figure CN223407075U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of automobile seat production, and in particular to an automobile seat cover fabric stacking device and automobile seat production equipment. Background Art
[0002] During the automotive seat production process, seat cover fabrics need to be cut to form intermediates. Typically, before cutting, multiple sheets of fabric are stacked to produce multiple intermediates for each cut. To produce more intermediates within the limited space available, operators stack the sheets so that their edges are flush.
[0003] However, when stacking car seat cover fabrics, there is no auxiliary tool to align the edges of the car seat cover fabrics. If some car seat cover fabrics have uneven edges, the machine that requires the cutting position will cause some of the fabrics to be unable to be cut into car seat cover intermediates, resulting in material waste. In addition, without any auxiliary tool, it takes a long time to stack the car seat cover fabrics and align the edges of the car seat cover fabrics, which is also detrimental to the production efficiency of car seats. Utility Model Content
[0004] The present invention aims to overcome the shortcomings of the prior art and provide an automobile seat cover fabric stacking device and automobile seat production equipment that can use infrared rays to make the edges of automobile seat cover fabrics even and improve the production efficiency of automobile seats.
[0005] The purpose of this disclosure is achieved through the following technical solutions:
[0006] A device for stacking automobile seat cover fabrics comprises a workbench, a cardboard, seat cover fabrics, and an infrared irradiation mechanism. The cardboard is disposed on the workbench. A plurality of seat cover fabrics are stacked and disposed on the cardboard. Each seat cover fabric comprises a fabric body layer and a buffer layer. The buffer layer is disposed on the cardboard. The fabric body layer is bonded to a side of the buffer layer facing away from the cardboard. Edge portions of the buffer layer extend from both sides of the fabric body layer, forming edge regions. An irradiation end of the infrared irradiation mechanism is disposed toward any of the edge regions to form an infrared irradiation region on the corresponding edge region. The edge of the infrared irradiation region coincides with the edge of the edge region. The infrared irradiation mechanism is electrically connected to an infrared control end of a control host and is mounted on a building structure.
[0007] In one embodiment, the edge area has an extension length of 4 mm to 5 mm.
[0008] In one embodiment, the infrared irradiation mechanism includes a first infrared irradiation element and a second infrared irradiation element, the first infrared irradiation element and the second infrared irradiation element respectively correspond to one of the edge areas, the first infrared irradiation element and the second infrared irradiation element are both electrically connected to the infrared control end of the control host, and the first infrared irradiation element and the second infrared irradiation element are both installed on the building body.
[0009] In one embodiment, the edge area includes a first edge area and a second edge area, the irradiation end of the first infrared irradiation element is set toward the first edge area to form a first infrared irradiation area on the corresponding edge area, and the irradiation end of the second infrared irradiation element is set toward the second edge area to form a second infrared irradiation area on the corresponding edge area.
[0010] In one embodiment, the first infrared irradiation area and the second infrared irradiation area are arranged in parallel.
[0011] In one embodiment, the fabric body layer is a polyurethane layer.
[0012] In one embodiment, the buffer layer is a polyethylene layer or a polypropylene layer.
[0013] In one embodiment, the length of the infrared irradiation area is 1.8m-2m.
[0014] In one embodiment, the workbench includes a work board and a plurality of supporting legs, wherein the plurality of supporting legs are connected to the bottom of the work board, and the paperboard is disposed on the work board.
[0015] An automobile seat production device is characterized by comprising the automobile seat cover fabric stacking device described in any one of the above embodiments.
[0016] Compared with the prior art, the present disclosure has at least the following advantages:
[0017] The aforementioned automotive seat cover fabric stacking device utilizes an infrared irradiation mechanism to radiate infrared rays onto a workbench. When the seat cover fabrics are stacked, the infrared rays align their edges, i.e., the edge regions, with the infrared rays, thereby aligning the edges of the seat cover fabrics. This prevents partial displacement of the seat cover fabrics, which could lead to material waste during subsequent cutting. This ensures that multiple automotive seat cover intermediates are obtained after each cut of a single automotive seat cover fabric. Furthermore, the infrared rays can reduce the time required to stack and align the edges of the automotive seat cover fabrics, thereby improving automotive seat production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the following briefly introduces the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present disclosure and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 2. It is a schematic structural diagram of a car seat cover fabric stacking device in one embodiment;
[0020] Figure 2 for Figure 1 A partial enlarged view of the automobile seat cover fabric stacking device at position A is shown;
[0021] Figure 3 for Figure 1 The structural schematic diagram of the seat cover fabric in the automobile seat cover fabric stacking device shown;
[0022] Figure 4 is a schematic structural diagram of a car seat cover fabric stacking device in another embodiment;
[0023] Figure 5 for Figure 4 A partial enlarged view of the automobile seat cover fabric stacking device at position B is shown;
[0024] Figure 6 for Figure 4 The structure diagram of the seat cover fabric in the automobile seat cover fabric stacking device is shown.
[0025] Figure 10: Automobile seat cover fabric stacking device; 100: Workbench; 110: Work plate; 120: Support leg; 200: Cardboard; 300: Seat cover fabric; 310: Fabric main layer; 320: Buffer layer; 321: Edge area; 3211: First edge area; 3212: Second edge area; 400: Infrared irradiation mechanism; 401: Infrared irradiation area; 410: First infrared irradiation element; 4101: First infrared irradiation area; 420: Second infrared irradiation element; 4201: Second infrared irradiation area. DETAILED DESCRIPTION
[0026] To facilitate understanding of the present disclosure, a more comprehensive description of the present disclosure will be provided below with reference to the accompanying drawings. The accompanying drawings illustrate preferred embodiments of the present disclosure. However, the present disclosure can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the disclosure.
[0027] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly attached to the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.
[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this disclosure pertains. The terms used herein in the specification of this disclosure are intended only to describe specific embodiments and are not intended to limit this disclosure. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0029] In order to better understand the technical solutions and beneficial effects of the present disclosure, the present disclosure is further described in detail below with reference to specific embodiments:
[0030] See also Figure 1 , which is an automobile seat cover fabric stacking device 10 according to an embodiment of the present invention, including a workbench 100 , a cardboard 200 , a seat cover fabric 300 and an infrared irradiation mechanism 400 .
[0031] Combine Figure 2 and Figure 3As shown, a cardboard 200 is set on a workbench 100, and a plurality of seat cover fabrics 300 are stacked and arranged on the cardboard 200. Each seat cover fabric 300 includes a fabric body layer 310 and a buffer layer 320. The buffer layer 320 is set on the cardboard 200. The fabric body layer 310 is bonded to a side of the buffer layer 320 facing away from the cardboard 200. The edge portion of the buffer layer 320 extends from both sides of the fabric body layer 310, so that the extended portion forms an edge area 321. The irradiation end of the infrared irradiation mechanism 400 is set toward any edge area 321 to form an infrared irradiation area 401 on the corresponding edge area 321. The edge of the infrared irradiation area 401 coincides with the edge of the edge area 321. The infrared irradiation area 401 is represented by red. The infrared irradiation mechanism 400 is used to be electrically connected to the infrared control end of the control host and is installed on the building body (not shown in the drawings). It can be understood that the infrared irradiation area 401 corresponds to the infrared rays emitted by the infrared irradiation mechanism 400 to the edge area 321. The control host is used to control the on / off state of the infrared irradiation mechanism 400, and thus control whether the infrared rays are displayed. The infrared irradiation mechanism 400 can be installed on the ceiling or side wall. The cardboard 200 is installed on the workbench 100 to increase friction. The stacked seat cover fabric 300 is arranged on the cardboard 200 so that there is friction between the seat cover fabric 300 and the cardboard 200 to prevent the seat cover fabric 300 from sliding.
[0032] In this embodiment, the automobile seat cover fabric stacking device 10 employs an infrared irradiation mechanism 400 to irradiate infrared rays onto the workbench 100. When the seat cover fabrics 300 are stacked, the infrared rays align their edges, i.e., the edge regions 321, with the infrared rays. This aligns the edges of the seat cover fabrics 300, thereby preventing partial displacement of the seat cover fabrics 300 and material waste during subsequent cutting. This ensures that multiple intermediate seat covers are obtained after each cutting of a single seat cover fabric 300. Furthermore, the infrared rays reduce the time required to stack and align the edges of the seat cover fabrics 300, thereby improving automobile seat production efficiency.
[0033] In one embodiment, the edge region 321 extends for 4 mm to 5 mm. In this embodiment, the edge region 321 is 4 mm long so that the seat cover fabric 300 can be slightly deflected while infrared rays are still within the edge region 321 , thus ensuring that the number of intermediate car seat covers that can be obtained by cutting a single car seat cover fabric 300 is not affected.
[0034] In one embodiment, the number of the infrared irradiation mechanisms 400 is two, and the number of the edge regions 321 is two.
[0035] like Figure 4 As shown, in one embodiment, the infrared irradiation mechanism 400 includes a first infrared irradiation element 410 and a second infrared irradiation element 420. The first infrared irradiation element 410 and the second infrared irradiation element 420 each correspond to an edge area 321. The first infrared irradiation element 410 and the second infrared irradiation element 420 are both electrically connected to the infrared control terminal of the control host, and the first infrared irradiation element 410 and the second infrared irradiation element 420 are both installed on the main structure. It is understood that the control host is used to control the on / off status of the first infrared irradiation element 410 and the second infrared irradiation element 420, and the first infrared irradiation element 410 and the second infrared irradiation element 420 can be installed on the ceiling or the side wall.
[0036] Combine Figure 5 and Figure 6 As shown, in one embodiment, the edge area 321 includes a first edge area 3211 and a second edge area 3212, the irradiation end of the first infrared irradiation element 410 is set toward the first edge area 3211 to form a first infrared irradiation area 4101 on the corresponding edge area 321, and the irradiation end of the second infrared irradiation element 420 is set toward the second edge area 3212 to form a second infrared irradiation area 4201 on the corresponding edge area 321. It can be understood that the first infrared irradiation element 410 is used to emit infrared rays toward the first edge area 3211 so that the infrared rays are in the first edge area 3211, and the second infrared irradiation element 420 is used to emit infrared rays toward the second edge area 3212 so that the infrared rays are in the second edge area 3212. Furthermore, the first infrared irradiation element 410 and the second infrared irradiation element 420 are respectively used to emit infrared rays to both sides of the edge area 321 to assist in stacking the seat cover fabric 300, and its edge portion can be better aligned, that is, the first red line irradiation area is located in the first edge area 3211, and the second red line irradiation area is located in the second edge area 3212. In this embodiment, the first infrared irradiation area 4101 and the second infrared irradiation area 4201 are arranged in parallel. Since the two sides of the seat cover fabric 300 are parallel, in order to facilitate the flushing of the edge portions of the seat cover fabric 300 when stacked, the first infrared irradiation area 4101 and the second infrared irradiation area 4201 are arranged in parallel. This allows the first infrared irradiation area 4101 to better correspond to the first edge area 3211, and the second infrared irradiation area 4201 to correspond to the second edge area 3212. The first infrared irradiation area 4101 and the second infrared irradiation area 4201 are both marked with red lines.
[0037] In another embodiment, the first edge region 3211 and the second edge region 3212 have an extension length of 4 mm to 5 mm. In this embodiment, the length of the first edge region 3211 and the second edge region 3212 is 4 mm.
[0038] In one embodiment, the fabric body layer 310 is a polyurethane layer.
[0039] In one embodiment, the buffer layer 320 is a polyethylene layer or a polypropylene layer. In this embodiment, the buffer layer 320 is a polyethylene layer.
[0040] In one embodiment, the length of the infrared irradiation area 401 is 1.8m-2m. In this embodiment, the length of the infrared irradiation area 401 is 1.9m. Furthermore, the length of the first infrared irradiation area 4101 and the second infrared irradiation area 4201 is 1.9m.
[0041] like Figure 1 As shown, in one embodiment, a workbench 100 includes a work plate 110 and a plurality of supporting legs 120. The plurality of supporting legs 120 are connected to the bottom of the work plate 110, and a cardboard 200 is placed on the work plate 110. It is understood that the plurality of supporting legs 120 can be connected to the bottom of the work plate 110 by riveting, bonding, or welding to form the workbench 100.
[0042] The present disclosure further provides an automobile seat production device, characterized by comprising the automobile seat cover fabric stacking device 10 according to any one of the above embodiments.
[0043] Compared with the prior art, the present disclosure has at least the following advantages:
[0044] The aforementioned automobile seat cover fabric stacking device 10 employs an infrared irradiation mechanism 400 to irradiate infrared rays onto the workbench 100. When the seat cover fabrics 300 are stacked, the infrared rays align their edges, i.e., the edge regions 321, with the infrared rays. This aligns the edges of the seat cover fabrics 300, thereby preventing partial displacement of the seat cover fabrics 300 and material waste during subsequent cutting. This ensures that multiple intermediate seat covers are obtained after each cutting of a single seat cover fabric 300. Furthermore, the infrared rays reduce the time required to stack and align the edges of the seat cover fabrics 300, thereby improving automobile seat production efficiency.
[0045] The above-described embodiments merely represent several implementation methods of the present disclosure. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the disclosed patent. It should be noted that a person of ordinary skill in the art may make various modifications and improvements without departing from the scope of the present disclosure, all of which fall within the scope of protection of the present disclosure. Therefore, the scope of protection of the disclosed patent shall be determined by the appended claims.
Claims
1. A car seat cover fabric stacking device, characterized in that: include: Workbench; Cardboard, arranged on the workbench; A plurality of seat cover fabrics are stacked and disposed on the cardboard, each seat cover fabric comprising a fabric body layer and a cushioning layer, the cushioning layer being disposed on the cardboard, the fabric body layer being bonded to a side of the cushioning layer facing away from the cardboard, and edge portions of the cushioning layer extending from both sides of the fabric body layer so that the extending portions form edge regions; An infrared irradiation mechanism, wherein the irradiation end of the infrared irradiation mechanism is arranged toward any of the edge areas to form an infrared irradiation area on the corresponding edge area, the edge of the infrared irradiation area coincides with the edge of the edge area, the infrared irradiation mechanism is used to be electrically connected to the infrared control end of the control host, and the infrared irradiation mechanism is used to be installed on the building body.
2. The car seat cover fabric stacking device according to claim 1, characterized in that: The extension length of the edge area is 4 mm to 5 mm.
3. The car seat cover fabric stacking device according to claim 1, characterized in that: The infrared irradiation mechanism includes a first infrared irradiation element and a second infrared irradiation element, the first infrared irradiation element and the second infrared irradiation element respectively correspond to one of the edge areas, the first infrared irradiation element and the second infrared irradiation element are both electrically connected to the infrared control end of the control host, and the first infrared irradiation element and the second infrared irradiation element are both installed on the building body.
4. The car seat cover fabric stacking device according to claim 3, characterized in that: The edge area includes a first edge area and a second edge area. The irradiation end of the first infrared irradiation element is set toward the first edge area to form a first infrared irradiation area on the corresponding edge area. The irradiation end of the second infrared irradiation element is set toward the second edge area to form a second infrared irradiation area on the corresponding edge area.
5. The car seat cover fabric stacking device according to claim 4, characterized in that: The first infrared irradiation area and the second infrared irradiation area are arranged in parallel.
6. The car seat cover fabric stacking device according to claim 1, wherein: The fabric body layer is a polyurethane layer.
7. The car seat cover fabric stacking device according to claim 1, wherein: The buffer layer is a polyethylene layer or a polypropylene layer.
8. The car seat cover fabric stacking device according to claim 1, wherein: The length of the infrared irradiation area is 1.8m-2m.
9. The car seat cover fabric stacking device according to claim 1, wherein: The workbench includes a work board and a plurality of supporting legs, wherein the plurality of supporting legs are connected to the bottom of the work board, and the paperboard is arranged on the work board.
10. An automobile seat production equipment, characterized in that: The invention comprises the automobile seat cover fabric stacking device according to any one of claims 1 to 9.