Springboard ejection mold facilitating demolding of super-long rib position product
By setting up a demoulding mechanism and an air injection device in the mold, the problem of deformation of plastic products with extra-long ribs during the demoulding process is solved, and convenient demoulding and efficient production of the products are achieved.
Patent Information
- Application Number
- CN202422731817.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-08
AI Technical Summary
Existing plastic products with extra-long ribs are subject to high temperatures and long lengths after injection molding in the mold cavity, which makes them prone to bending and deformation during demolding, resulting in product defects or scrap.
A demoulding mechanism consisting of a lower mold, an upper mold, a rectangular frame, a lifting plate, an electric push rod and a separation component was designed. By injecting gas into the bottom of the cavity, the product is initially separated from the cavity, and the ejector rod and a fixed tube are used to eject the product. Combined with a sealing ring and a limit plate, it ensures that gas does not leak and the ejector rod is flush, thereby achieving precise demoulding.
It realizes convenient demoulding of products with extra-long ribs, avoids product deformation, and improves production efficiency and product quality.
Smart Images

Figure CN223407382U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molds, in particular to a springboard ejection mold which is convenient for demoulding products with extra-long ribs. Background Art
[0002] A mold is a tool used to create a molded object. It consists of various parts, and different molds are made of different parts. It primarily changes the physical state of the material being molded to achieve the desired shape. Molds come in many varieties, including metal stamping molds, plastic molding molds, die-casting molds, forging molds, powder metallurgy molds, rubber molds, glassware molds, and ceramic molds.
[0003] Existing plastic products with extra-long ribs, such as plastic springboards, have a relatively high temperature within a short period of time after injection molding in the mold cavity. In addition, they are long and relatively flat. When the product is removed from the mold cavity, it is easy to cause the product to bend and deform, resulting in product defects or even scrap.
[0004] Therefore, it is necessary to provide a springboard ejection mold that is convenient for demoulding of ultra-long rib products to solve the above technical problems. Utility Model Content
[0005] In view of the above situation, in order to overcome the defects of the existing technology, the utility model provides a springboard ejection mold that is convenient for demoulding products with extra-long ribs, which can facilitate product demoulding.
[0006] In order to achieve the above purpose, the technical solution adopted by the present utility model is as follows:
[0007] A springboard ejection mold that facilitates the demolding of products with extra-long ribs includes: a lower mold and an upper mold, the lower mold is provided with a cavity, a demolding mechanism is provided below the lower mold, the demolding mechanism includes a rectangular frame provided below the lower mold, a lifting plate is provided inside the rectangular frame, a plurality of electric push rods are installed between the lifting plate and the rectangular frame, a plurality of separation components are installed on the top of the lifting plate, the separation component includes a fixed tube, the fixed tube is fixedly connected to the rectangular frame, a push rod is installed inside the fixed tube, the bottom end of the push rod is fixedly connected to the lifting plate, an air groove is provided inside the fixed tube, and an air inlet pipe connected to the air groove is installed on one side of the fixed tube.
[0008] Preferably, a sealing ring is installed at the bottom end of the fixed tube.
[0009] Preferably, there are multiple sealing rings.
[0010] Preferably, an air supply pipe is installed on the top of the rectangular frame, and both ends of the air supply pipe are connected to the high-pressure air source and the air inlet pipe respectively.
[0011] Preferably, a plurality of limiting plates are installed on the top of the lifting plate.
[0012] Preferably, a plurality of positioning holes are provided on the upper die, and a plurality of positioning columns are installed on the lower die.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] (1) The present invention provides a demoulding mechanism including a rectangular frame, a lifting plate, an electric push rod and a plurality of separation components at the bottom of the lower mold, which can conveniently inject gas into the bottom of the cavity to initially separate the product from the cavity, and then lift the fixed tube and the ejector rod to eject the product from the cavity, thereby facilitating demoulding and unloading of the product;
[0015] (2) The utility model can seal the fixed tube and the top rod by installing a sealing ring at the bottom end of the fixed tube, thereby preventing gas leakage;
[0016] (3) The utility model can facilitate centralized air supply to the separation components by installing an air supply pipe on the top of the rectangular frame;
[0017] (4) The utility model can conveniently limit the lifting plate by installing multiple limit plates on the top of the lifting plate so that the top of the push rod is flush with the top of the fixed pipe;
[0018] (5) The utility model can make the upper and lower molds more accurately closed by installing positioning columns on the lower mold and opening positioning holes on the upper mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of the springboard ejection mold provided by the utility model for facilitating the demoulding of products with extra-long ribs;
[0020] Figure 2 for Figure 1 The schematic diagram of the structure of the demoulding mechanism in the springboard ejection mold is shown to facilitate the demoulding of the product with extra-long ribs;
[0021] Figure 3 for Figure 1 The structure diagram of the lower mold of the springboard ejection mold is shown to facilitate the demoulding of the product with extra-long ribs;
[0022] Figure 4 for Figure 1 The figure shows a schematic diagram of the structure of the separation component in the springboard ejection mold for facilitating the demoulding of products with extra-long ribs.
[0023] Among them, the names corresponding to the figure numbers are: 1-lower mold, 2-upper mold, 3-product, 4-demolding mechanism, 5-cavity, 6-rectangular frame, 7-lifting plate, 8-electric push rod, 9-separation component, 10-fixing tube, 11-top rod, 12-air groove, 13-air inlet pipe, 14-sealing ring, 15-air supply pipe, 16-limiting plate. DETAILED DESCRIPTION
[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments. The present invention includes but is not limited to the following embodiments.
[0025] Example 1:
[0026] like Figure 1-4 As shown, the utility model provides a springboard ejection mold for facilitating the demoulding of products with extra-long ribs, comprising: a lower mold 1 and an upper mold 2, wherein the lower mold 2 is provided with a cavity 5, the upper mold 2 is aligned with the lower mold 1 and molded, and injection molding is performed into the cavity 5 through the injection hole on the upper mold 2, and finally a product 3 with extra-long ribs is made. In order to facilitate the demoulding of the product 3, a demoulding mechanism 4 is provided below the lower mold 1, and the demoulding mechanism 4 includes a rectangular frame 6 provided below the lower mold. When in use, a driving source should be provided below the rectangular frame 6 so that the rectangular frame 6 can be lifted and lowered, and a lifting plate 7 is provided inside the rectangular frame 6. A plurality of electric push rods 8 are installed between the lifting plate 7 and the rectangular frame 6 (other types of driving sources, such as cylinders, etc., can also be used). A plurality of separation components 9 are evenly installed on the top of the lifting plate 7. The top of the separation component 9 extends into the cavity 5. The separation component 9 includes a fixed tube 10, which is fixedly connected to the rectangular frame 6. A push rod 11 is installed in the fixed tube 10. The bottom end of the push rod 11 is fixedly connected to the lifting plate 7. After the top of the fixed tube 10 and the push rod 11 extend into the cavity 5, the top of the two is flush with the bottom of the cavity, so it will not affect the injection molding shape of the product. An air groove 12 is provided in 10, and an air inlet pipe 13 connected to the air groove 12 is installed on one side of the fixed tube 10. When in use, the upper mold 2 and the lower mold 1 are aligned and closed, and injection molding is performed in the cavity 5 through the injection hole on the upper mold 2, and finally a product 3 with an extra-long rib position is made. Then the upper mold 2 is raised and separated from the top of the product, and the electric push rod is started to shorten its output shaft, thereby driving the lifting plate 7 to descend. The lifting plate 7 descends and drives the ejector rod 11 to descend below the highest position of the top of the air groove 12, and then passes through the air groove 12, so that the air inlet pipe 13 is connected to the top pipe opening of the fixed tube 10 (the cavity 5). The bottom of the cavity 5 is connected, and then air or inert gas is injected into the bottom of the cavity 5 through the air inlet pipe 13, so that a part of the gas is filled between the product 3 and the inner wall of the cavity 5, so that the product 3 is initially separated from the cavity 5, and then the output shaft of the electric push rod is extended to lift the lifting plate 7, so that the push rod 11 is raised and its top is flush with the top of the fixed tube 10. Finally, the rectangular frame 6 is driven by the driving source to rise, and the fixed tube 10 and the push rod 11 in the fixed tube 10 are lifted, so that the product 3 is pushed out of the cavity 5 to a certain height, and the product 3 is separated from the cavity 5, which is convenient for removing the product.
[0027] By arranging a demoulding mechanism 4 including a rectangular frame 6, a lifting plate 7, an electric push rod 8 and multiple separation components 9 at the bottom of the lower mold 2, gas can be conveniently injected into the bottom of the cavity 5 to initially separate the product 3 from the cavity 5, and then the fixed tube 1 and the ejector rod 11 are lifted to eject the product 3 from the cavity 5, thereby facilitating the demoulding and unloading of the product 3.
[0028] Example 2:
[0029] like Figure 4 As shown, a plurality of sealing rings 14 are installed at the bottom end of the fixed tube 10. By using the sealing ring 14, the fixed tube 10 is slidably sealed between the lower end outlet and the ejector rod 11 to prevent gas leakage from the bottom end of the fixed tube 10. Similarly, a sealing ring 14 can also be installed at the top end of the fixed tube 10. This embodiment only takes the installation of the sealing ring 14 at the bottom end of the fixed tube 10 as an example for explanation. When in use, after the high-pressure gas in the air inlet pipe 13 enters the air groove 12, some of the gas will advance toward the two ends of the fixed tube 10 along the tiny gap between the fixed tube 10 and the ejector rod 11. Due to the sealing of the sealing ring 14 at the lower end of the fixed tube 10, the gas cannot pass through, thereby achieving a sealing effect, preventing gas leakage, which causes the pressure in the cavity 5 to decrease.
[0030] By installing a sealing ring 14 at the bottom end of the fixed tube 10 , the fixed tube 10 and the top rod 11 can be sealed to prevent gas leakage.
[0031] Example 3:
[0032] like Figure 2 As shown, an air supply pipe 15 is installed on the top of the rectangular frame 6, and the two ends of the air supply pipe 15 are respectively connected to the high-pressure gas source and the air intake pipe 13. When in use, the high-pressure gas source provides high-pressure gas, and the high-pressure gas can enter the air intake pipe 13 through the air supply pipe 15, thereby facilitating the centralized air supply to each separation component 9.
[0033] By installing the air supply pipe 15 on the top of the rectangular frame 6 , it is possible to conveniently and centrally supply air to the separation assembly 9 .
[0034] Example 4:
[0035] like Figure 2 As shown, a plurality of limit plates 16 are installed on the top of the lifting plate 7. When in use, when the lifting plate 7 is raised, the limit plates 16 are driven to rise and abut against the top of the rectangular frame 6. The lifting plate 7 cannot continue to rise, and the lifting plate 7 is limited. At this time, the top of the push rod 11 is flush with the top of the fixed tube 10.
[0036] By installing a plurality of limiting plates 16 on the top of the lifting plate 7 , the lifting plate 7 can be conveniently limited so that the top of the push rod 11 is flush with the top of the fixed tube 10 .
[0037] Example 5:
[0038] like Figure 1 As shown, a plurality of positioning holes are provided on the edge of the upper mold 2, and correspondingly, a plurality of positioning columns are installed on the lower mold 1. When the mold is closed, the positioning columns pass through the positioning holes, so that the upper mold 2 and the lower mold 1 can be accurately closed to prevent misalignment.
[0039] By installing a positioning column on the lower mold 1 and opening a positioning hole on the upper mold 2, the upper mold 2 and the lower mold 1 can be more accurately closed.
[0040] Working principle: When in use, the upper mold 2 is aligned with the lower mold 1 and the mold is closed, and the injection molding is performed into the cavity 5 through the injection hole on the upper mold 2, and finally a product 3 with an extra-long rib is made. Then the upper mold 2 is raised and separated from the top of the product, and the electric push rod is started to shorten its output shaft, thereby driving the lifting plate 7 to descend. The lowering of the lifting plate 7 drives the ejector rod 11 to descend below the highest position of the top of the air groove 12, and then through the air groove 12, the air inlet pipe 13 is connected to the top pipe opening of the fixed pipe 10 (the bottom of the cavity 5), and then the air is pushed to the upper mold 2 through the air inlet pipe 13. Air or inert gas is injected into the bottom of the cavity 5 so that a portion of gas is filled between the product 3 and the inner wall of the cavity 5, so that the product 3 is initially separated from the cavity 5. Then the output shaft of the electric push rod is extended to lift the lifting plate 7, so that the push rod 11 is raised and its top is flush with the top of the fixed tube 10. Finally, the rectangular frame 6 is raised under the drive of the driving source, and the fixed tube 10 and the push rod 11 in the fixed tube 10 are lifted, thereby pushing the product 3 out of the cavity 5 to a certain height, separating the product 3 from the cavity 5, and facilitating the removal of the product.
Claims
1. A springboard ejection mold that facilitates the demoulding of products with extra-long ribs, characterized in that: include: A lower die (1) and an upper die (2); The lower mold (1) is provided with a mold cavity (5), and a demoulding mechanism (4) is provided below the lower mold (1); The demoulding mechanism (4) comprises a rectangular frame (6) provided below the lower mold (1), a lifting plate (7) being provided in the rectangular frame (6), a plurality of electric push rods (8) being installed between the lifting plate (7) and the rectangular frame (6), and a plurality of separation components (9) being installed on the top of the lifting plate (7); The separation assembly (9) includes a fixed tube (10), the fixed tube (10) is fixedly connected to the rectangular frame (6), a push rod (11) is installed in the fixed tube (10), the bottom end of the push rod (11) is fixedly connected to the lifting plate (7), an air groove (12) is provided in the fixed tube (10), and an air inlet pipe (13) connected to the air groove (12) is installed on one side of the fixed tube (10).
2. A springboard ejection mold for facilitating demoulding of an extra-long rib product (3) according to claim 1, characterized in that: A sealing ring (14) is installed at the bottom end of the fixed tube (10).
3. A springboard ejection mold for facilitating demoulding of an extra-long rib product (3) according to claim 2, characterized in that: There are multiple sealing rings (14).
4. A springboard ejection mold for facilitating demoulding of an extra-long rib product (3) according to claim 1, characterized in that: An air supply pipe (15) is installed on the top of the rectangular frame (6), and the air supply pipe (15) is connected to the air inlet pipe (13).
5. A springboard ejection mold for facilitating demoulding of an extra-long rib product (3) according to claim 1, characterized in that: A plurality of limiting plates (16) are installed on the top of the lifting plate (7).
6. A springboard ejection mold for facilitating demoulding of an extra-long rib product (3) according to claim 1, characterized in that: The upper die (2) is provided with a plurality of positioning holes, and the lower die (1) is provided with a plurality of positioning columns.