Drum plate assembly and carcass drum

By setting an adjustable adjustment structure on the drum plate assembly, the problem that the carcass drum plate cannot adapt to different rubber widths and thicknesses is solved, the consistency of rubber bonding and the rolling effect are improved, and the flexibility of tire production and the quality of the finished product are improved.

CN223407525UActive Publication Date: 2025-10-03MESNAC CO LTD +1
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Patent Information

Application Number
CN202422960483.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-10-03
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

In the prior art, the carcass bulging plate cannot be adjusted according to the width and thickness of different rubber materials, resulting in an uneven surface of the barrel after the rubber materials are applied, poor rolling effect, and poor performance.

Method used

A drum plate assembly is designed, including a drum plate body and an adjustment structure. The adjustment structure moves along the installation opening and can be adjusted in the length direction of the drum plate to adapt to different rubber material widths and solve the unevenness problem caused by uneven rubber material thickness.

Benefits of technology

It improves the consistency of rubber compound lamination, reduces defects in finished tires, enhances production flexibility and efficiency, and extends the service life of tires.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a drum plate assembly and a carcass drum. The drum plate assembly comprises a drum plate body, the drum plate body is provided with two installation openings and a drum piece installation structure extending in the length direction of the drum plate body, and the two installation openings are formed in the two ends of the drum piece installation structure in the length direction respectively and extend in the direction away from each other; and at least one adjusting structure is arranged in each mounting opening, and at least one part of each adjusting structure can move along the corresponding mounting opening. The utility model solves the problem of poor use performance of the drum plate of the carcass drum in the prior art.
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Description

Technical Field

[0001] The utility model relates to the field of tire production equipment, in particular to a drum plate assembly and a tire carcass drum. Background Art

[0002] The carcass drum is the core component of the molding machine. After the rubber material is applied to the drum, it expands and forms a barreled preform. The molding machine then transfers the preform to the next station for molding. The process involves applying the rubber material, rolling it, radially expanding the drum, and then retracting it to remove the preform. The general flow is as follows: 1. During rubber application, a vacuum generator provides suction, and the molding machine provides power to rotate the drum, applying the material. 2. After application, the molding machine's pressure rollers apply pressure. 3. After rolling, the drum plate expands radially under the action of the lead screw and frustum, increasing the inner diameter of the preform barrel. 4. The molding machine's transfer ring holds the preform. The drum plate expands radially under the action of the lead screw and frustum, reducing the inner diameter of the preform barrel. 5. The transfer ring transfers the preform to the next station.

[0003] However, in the prior art, the bonding surface between the drum shell and the rubber compound is a flat structure, and a set of drum plates is used to bond rubber compounds of varying widths. Since only one set of drum plates is used for bonding rubber compounds of varying widths, it is impossible to adjust the rubber compound to the different widths. Furthermore, the thickness of the rubber compound varies at different locations during bonding, resulting in an uneven surface on the drum after bonding, and poor rolling performance.

[0004] Therefore, there is a problem in the prior art that the carcass bulge plate has poor performance. Utility Model Content

[0005] The main purpose of the utility model is to provide a drum plate assembly and a carcass drum, so as to solve the problem of poor performance of the carcass drum plate in the prior art.

[0006] In order to achieve the above-mentioned purpose, according to one aspect of the present invention, a drum plate assembly is provided, including: a drum plate body, the drum plate body having a mounting opening and a drum piece mounting structure extending along the length direction of the drum plate body, there are two mounting openings, and the two mounting openings are respectively arranged at both ends of the length direction of the drum piece mounting structure and extend in directions away from each other; an adjustment structure, at least one adjustment structure is respectively arranged in each mounting opening, and at least a part of the adjustment structure can move along the mounting opening.

[0007] Furthermore, the adjustment structure includes: a first adjustment block; a second adjustment block, the second adjustment block is arranged on a side of the first adjustment block away from the drum plate mounting structure, and in the thickness direction of the drum plate body, there is a height difference between the top surface of the first adjustment block and at least a part of the top surface of the second adjustment block.

[0008] Furthermore, in the thickness direction of the drum plate body, the top surface of the first adjustment block is flush with the top surface of the drum piece mounting structure.

[0009] Furthermore, the top surface of the second adjusting block is an inclined surface, and the height of the top surface of the second adjusting block gradually increases in a direction approaching the top surface of the first adjusting block.

[0010] Furthermore, the top surface of the second adjusting block is a plane, and the top surface of the second adjusting block and the top surface of the first adjusting block form a stepped surface.

[0011] Furthermore, mutually matching clamping structures are respectively provided on the ends of the first adjusting block and the second adjusting block that are close to each other.

[0012] Furthermore, there are multiple first adjustment blocks, and any one of the multiple first adjustment blocks can be selectively set on the mounting opening. In the length direction of the drum plate body, the distance between the two ends of at least one of the multiple first adjustment blocks is different from the distance between the two ends of other first adjustment blocks; and / or there are multiple second adjustment blocks, and any one of the multiple second adjustment blocks can be selectively set on the first adjustment block, and the shape and / or height of the top surface of at least one of the multiple second adjustment blocks is different from the shape and / or height of the top surface of other second adjustment blocks.

[0013] Furthermore, the drum plate assembly further includes a connecting piece, and the first adjusting block and the second adjusting block located in the same mounting opening are detachably connected via at least one connecting piece.

[0014] Furthermore, the drum plate assembly further includes a drum sheet and / or a gasket arranged on the drum plate body.

[0015] According to another aspect of the present application, a carcass drum is provided, comprising the drum plate assembly described above.

[0016] Applying the technical solution of the utility model, the drum plate assembly in this application includes a drum plate body and an adjustment structure. The drum plate body has a mounting opening and a drum piece mounting structure extending along the length direction of the drum plate body. There are two mounting openings, and the two mounting openings are respectively arranged at both ends of the length direction of the drum piece mounting structure and extend in directions away from each other; at least one adjustment structure is respectively arranged in each mounting opening, and at least a part of the adjustment structure can move along the mounting opening.

[0017] When using the drum plate assembly of the present application, since the drum plate body is provided with an adjustment structure, the adjustment structure can be used to solve the problem of poor rolling effect caused by unevenness of the barrel surface after the rubber materials are applied due to the different thicknesses of different rubber materials. At the same time, since at least a portion of the adjustment structure can move along the installation opening, that is, at least a portion of the adjustment structure can move along the length direction of the drum plate body, the distance between the adjustment structure and the end of the drum plate body can be changed by adjusting the position of the adjustment structure along the length direction of the drum plate body, thereby being able to adapt to rubber materials of different widths, thereby solving the problem in the prior art that the drum plate cannot be adjusted according to the different widths of various rubber materials. Therefore, the drum plate assembly of the present application effectively solves the problem of poor performance of the carcass drum plate in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings constituting part of this application are provided to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are provided to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0019] Figure 1 The figure shows a structural diagram of a drum plate assembly according to a specific embodiment of the present utility model.

[0020] The above drawings include the following reference numerals:

[0021] 10. Drum plate body; 11. Mounting opening; 12. Drum piece mounting structure; 20. Adjustment structure; 21. First adjustment block; 22. Second adjustment block; 30. Connector; 40. Drum piece; 50. Gasket. DETAILED DESCRIPTION

[0022] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0023] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0024] In the present invention, unless otherwise specified, directional words such as "up, down, top, bottom" are usually used with reference to the directions shown in the drawings, or with reference to the components themselves in the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "inside and outside" refer to the inside and outside relative to the outline of each component itself, but the above directional words are not used to limit the present invention.

[0025] In order to solve the problem of poor performance of carcass drum plates in the prior art, the present application provides a drum plate assembly and a carcass drum.

[0026] Furthermore, the carcass drum in the present application has the drum plate assembly described below.

[0027] like Figure 1 As shown, the drum plate assembly in the present application includes a drum plate body 10 and an adjustment structure 20. The drum plate body 10 has a mounting opening 11 and a drum plate mounting structure 12 extending along the length direction of the drum plate body 10. There are two mounting openings 11, and the two mounting openings 11 are respectively arranged at both ends of the length direction of the drum plate mounting structure 12 and extend in a direction away from each other; at least one adjustment structure 20 is respectively arranged in each mounting opening 11, and at least a part of the adjustment structure 20 can move along the mounting opening 11.

[0028] When using the drum plate assembly of the present application, since the drum plate body 10 is provided with an adjustment structure 20, the adjustment structure 20 can be used to solve the problem of unevenness of the barrel surface after the rubber is applied due to the different thicknesses of different rubber materials, resulting in poor rolling effect. At the same time, since at least a portion of the adjustment structure 20 can move along the mounting opening 11, that is, at least a portion of the adjustment structure 20 can move along the length of the drum plate body 10, the distance between the adjustment structure 20 and the end of the drum plate body 10 can be changed by adjusting the position of the adjustment structure 20 in the length direction of the drum plate body 10, thereby adapting to rubber materials of different widths, thereby solving the problem in the prior art that the drum plate cannot be adjusted to the different widths of various rubber materials. Therefore, the drum plate assembly of the present application effectively solves the problem of poor performance of the carcass drum plate in the prior art.

[0029] Furthermore, it should be noted that, in the present application, when the position of the adjustment structure 20 along the length of the drum plate body 10 is adjusted, at least a portion of the adjustment structure 20 can move along the mounting opening 11 and will not separate from the mounting opening 11. Furthermore, with respect to the distance between the adjustment structure 20 and the end of the drum plate body 10 mentioned above, the adjustment structure 20 and the corresponding end of the drum plate body 10 are both located at the same end of the drum piece mounting structure 12.

[0030] On tire production lines, this adjustable drum plate assembly design significantly improves flexibility and efficiency. For example, when producing tires of different models or specifications, the entire drum plate assembly need not be replaced; simply adjusting the position of the adjustment structure 20 can adapt to various rubber compound sizes, significantly reducing production changeover time. Furthermore, this design effectively improves the consistency of rubber compound lamination, reducing defects in finished tires caused by uneven lamination, such as eccentricity and localized hardening, thereby enhancing the overall performance and service life of the tire.

[0031] In a specific embodiment of the present application, the adjustment structure 20 includes: a first adjustment block 21; a second adjustment block 22, the second adjustment block 22 is arranged on a side of the first adjustment block 21 away from the drum plate mounting structure 12, and in the thickness direction of the drum plate body 10, there is a height difference between the top surface of the first adjustment block 21 and at least a portion of the top surface of the second adjustment block 22.

[0032] Optionally, in the thickness direction of the drum plate body 10, the top surface of the first adjustment block 21 is flush with the top surface of the drum piece mounting structure 12. In addition, in the present application, the drum piece mounting structure is a protruding structure provided on the top surface of the drum plate body.

[0033] Optionally, the top surface of the second adjusting block 22 is an inclined surface, and the height of the top surface of the second adjusting block 22 gradually increases in a direction approaching the top surface of the first adjusting block 21 .

[0034] Optionally, the top surface of the second adjusting block 22 is a plane, and the top surface of the second adjusting block 22 and the top surface of the first adjusting block 21 form a stepped surface.

[0035] Of course, in the present application, there can be multiple second adjustment blocks 22 and they can be divided into groups of two. The top surface shapes of the second adjustment blocks 22 in the same group are the same, and the top surface shapes of the second adjustment blocks 22 in different groups are different.

[0036] Optionally, the ends of the first adjustment block 21 and the second adjustment block 22 that are adjacent to each other are each provided with a cooperating snap-fitting structure. The provision of the snap-fitting structure can ensure a better fit between the ends of the first adjustment block 21 and the second adjustment block 22 that are adjacent to each other, thereby ensuring the stability of the connection between the first adjustment block 21 and the second adjustment block 22. Furthermore, in the present application, the cooperating snap-fitting structures can be snap-fitting grooves and snap-fitting protrusions, or cooperating snap-fitting surfaces.

[0037] Optionally, there are multiple first adjustment blocks 21, and any one of the multiple first adjustment blocks 21 can be selectively set on the mounting opening 11. In the length direction of the drum plate body 10, the distance between the two ends of at least one of the multiple first adjustment blocks 21 is different from the distance between the two ends of the other first adjustment blocks 21.

[0038] Optionally, there are multiple second adjustment blocks 22, and any one of the multiple second adjustment blocks 22 can be selectively set on the first adjustment block 21, and the shape and / or height of the top surface of at least one of the multiple second adjustment blocks 22 is different from the shape and / or height of the top surface of other second adjustment blocks 22.

[0039] In a specific embodiment of the present application, there are multiple first adjustment blocks 21 and second adjustment blocks 22, and the multiple first adjustment blocks 21 can be assembled in pairs and have the same shape, and can be installed simultaneously at both ends of the drum plate mounting structure 12. Similarly, the second adjustment blocks 22 can be assembled in pairs and used in conjunction with the first adjustment blocks 21. At the same time, the shapes or dimensions of different groups of first adjustment blocks 21 or different groups of second adjustment blocks 22 can be different, thereby ensuring that the drum plate assembly can be adapted to the production requirements of different types of rubber. Furthermore, different shapes of first adjustment blocks 21 and second adjustment blocks 22 can be selected and installed on the drum plate body 10 according to different production requirements.

[0040] Optionally, the drum plate assembly further includes a connecting member 30, and the first adjustment block 21 and the second adjustment block 22 located in the same mounting opening 11 are detachably connected via at least one connecting member 30. In the present application, the connecting member 30 may be a bolt, and the bolt may pass through the first adjustment block 21 and the second adjustment block 22 in sequence to achieve a detachable connection between the first adjustment block 21 and the second adjustment block 22.

[0041] Optionally, the drum plate assembly further includes a drum piece 40 and a gasket 50 provided on the drum plate body 10 .

[0042] From the above description, it can be seen that the above embodiments of the present invention achieve the following technical effects:

[0043] 1. Effectively solve the problem of poor performance of carcass bulging plates in the existing technology;

[0044] 2. Simple structure and stable performance.

[0045] Obviously, the embodiments described above are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0046] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, tasks, devices, components and / or combinations thereof.

[0047] It should be noted that the terms "first," "second," and the like in the specification and claims of this application and the accompanying drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than that illustrated or described herein.

[0048] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A drum plate assembly, characterized in that: include: A drum plate body (10), the drum plate body (10) having a mounting opening (11) and a drum piece mounting structure (12) extending along the length direction of the drum plate body (10), the mounting openings (11) being two, and the two mounting openings (11) being respectively arranged at two ends of the drum piece mounting structure (12) in the length direction and extending in directions away from each other; An adjustment structure (20), wherein at least one adjustment structure (20) is respectively provided in each of the installation openings (11), and at least a portion of the adjustment structure (20) is capable of moving along the installation opening (11).

2. The drum plate assembly according to claim 1, wherein: The regulating structure (20) comprises: A first regulating block (21); A second adjustment block (22) is provided on a side of the first adjustment block (21) away from the drum plate mounting structure (12), and in the thickness direction of the drum plate body (10), there is a height difference between a top surface of the first adjustment block (21) and at least a portion of a top surface of the second adjustment block (22).

3. The drum plate assembly according to claim 2, wherein: In the thickness direction of the drum plate body (10), the top surface of the first adjustment block (21) is flush with the top surface of the drum piece mounting structure (12).

4. The drum plate assembly according to claim 2, wherein: The top surface of the second adjustment block (22) is an inclined surface, and the height of the top surface of the second adjustment block (22) gradually increases in a direction approaching the top surface of the first adjustment block (21).

5. The drum plate assembly according to claim 2, wherein: The top surface of the second adjustment block (22) is a plane, and the top surface of the second adjustment block (22) and the top surface of the first adjustment block (21) form a stepped surface.

6. The drum plate assembly according to claim 2, wherein: Mutually matching clamping structures are respectively provided at the ends of the first adjustment block (21) and the second adjustment block (22) that are close to each other.

7. The drum plate assembly according to any one of claims 2 to 6, characterized in that: There are a plurality of first adjustment blocks (21), and any one of the plurality of first adjustment blocks (21) can be selectively arranged on the mounting opening (11), and in the length direction of the drum plate body (10), the distance between the two ends of at least one of the plurality of first adjustment blocks (21) is different from the distance between the two ends of the other first adjustment blocks (21); and / or There are a plurality of second adjustment blocks (22), and any one of the plurality of second adjustment blocks (22) can be selectively arranged on the first adjustment block (21), and the shape and / or height of the top surface of at least one of the plurality of second adjustment blocks (22) is different from the shape and / or height of the top surfaces of the other second adjustment blocks (22).

8. The drum plate assembly according to any one of claims 2 to 6, characterized in that: The drum plate assembly further comprises a connecting piece (30), and the first adjusting block (21) and the second adjusting block (22) located in the same mounting opening (11) are detachably connected via at least one of the connecting pieces (30).

9. The drum plate assembly according to any one of claims 1 to 6, characterized in that: The drum plate assembly further comprises a drum piece (40) and / or a gasket (50) arranged on the drum plate body (10).

10. A carcass drum, characterized in that: A drum plate assembly comprising the drum plate assembly according to any one of claims 1 to 9.