Integrated support for air treatment unit and oil-water separator of electric commercial vehicle

By designing an integrated bracket for the air handling unit and oil-water separator of an electric commercial vehicle, the problem of a wide variety of bracket models has been solved, the lightweighting of the entire vehicle and the convenience of material management have been achieved, and the installation efficiency and stability have been improved.

CN223407755UActive Publication Date: 2025-10-03ZERON AUTOMOBILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423071409.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-10-03
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

In the existing technology, the air handling unit and oil-water separator of new energy tractors need to be fixed separately, resulting in a wide variety of bracket models, complex vehicle layout and heavy weight, which is not conducive to vehicle lightweighting and material management.

Method used

An integrated bracket for an air handling unit and oil-water separator for an electric commercial vehicle is designed. By combining first, second, and third mounting plates and a fixing arm, a single bracket installation of the air handling unit and oil-water separator is achieved, enhancing connection strength and providing mounting locations to optimize installation efficiency.

Benefits of technology

It achieves convenience and lightweight management of vehicle materials, improves installation efficiency and stability, and reduces the number and weight of brackets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an integrated support for an air treatment unit and an oil-water separator of an electric commercial vehicle. The integrated support comprises a first mounting plate, a second mounting plate and a third mounting plate, the first mounting plate is used for mounting an air treatment unit, and the edge of the first mounting plate is fixedly connected with a first fixing arm, a second fixing arm and a third fixing arm; one side of the first fixing arm and one side of the second fixing arm are fixedly connected to the edge of the top of the first mounting plate, the other side of the first fixing arm and the other side of the second fixing arm are located on the same side of the first mounting plate and are mounting sides used for fixing, the mounting sides of the first fixing arm and the second fixing arm are perpendicular to each other, and a containing space is formed between the mounting sides of the first fixing arm and the second fixing arm and the first mounting plate; the second mounting plate and the third mounting plate are fixedly arranged on the other side of the first mounting plate, and the second mounting plate is used for mounting an oil-water separator. Single support installation is achieved, material management of the whole vehicle is facilitated, and light weight of the whole vehicle is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile accessories, in particular to an integrated bracket of an air processing unit and an oil-water separator for an electric commercial vehicle. Background Art

[0002] Currently, new energy tractors typically require two separate brackets to secure the air handling unit and oil-water separator. This excessive number of bracket types results in a wide variety of vehicle layouts and heavy weight, hindering vehicle lightweighting. Furthermore, this large number and variety of brackets hinders material management throughout the vehicle. These issues urgently need to be addressed. Utility Model Content

[0003] The utility model discloses an integrated bracket of an air processing unit and an oil-water separator for an electric commercial vehicle, aiming to solve the technical problems existing in the prior art.

[0004] The utility model adopts the following technical solutions:

[0005] The utility model provides an integrated bracket for an air handling unit and an oil-water separator for an electric commercial vehicle, which includes a first mounting plate, a second mounting plate, and a third mounting plate; the first mounting plate is used to mount the air handling unit, and a first fixing arm, a second fixing arm, and a third fixing arm are fixed to the edge; one side of the first fixing arm and the second fixing arm are respectively fixed to the top edge of the mounting plate, and the other side is located on the same side of the first mounting plate and is a mounting side for fixing, the mounting sides of the first fixing arm and the second fixing arm are arranged perpendicular to each other, and an accommodating space is formed between them and the first mounting plate; the second mounting plate and the third mounting plate are fixedly arranged on the other side of the first mounting plate, wherein the second mounting plate is used to mount the oil-water separator.

[0006] In the integrated bracket of the air handling unit and oil-water separator for electric commercial vehicles of the present invention, the first fixed arm is a 90° folded plate structure, one side edge is vertically fixed to the first mounting plate, the other side is parallel to the first mounting plate, protrudes from the edge of the first mounting plate, and is provided with a first fixing hole; the second fixed arm is a straight plate structure, one side is fixed to the top edge of the first mounting plate, the other side extends in a direction perpendicular to the first mounting plate, and is provided with a second fixing hole.

[0007] In the integrated bracket of the air handling unit and oil-water separator for an electric commercial vehicle of the present invention, the first fixing arm, the second fixing arm and the third fixing arm are integrally formed with the first mounting plate.

[0008] In the integrated bracket of the air handling unit and oil-water separator for electric commercial vehicles of the present invention, the first mounting plate is provided with a first mounting hole for mounting the air handling unit; the second mounting plate is provided with a second mounting hole for mounting the oil-water separator; the second mounting hole includes a long hole and a circular hole.

[0009] In the integrated bracket of the air handling unit and oil-water separator for an electric commercial vehicle of the present invention, the first fixing arm and the second fixing arm are connected to the top edge of the first mounting plate, and the third fixing arm and the second fixing arm are arranged on both side edges of the first mounting plate opposite to each other; and the edge of the first mounting plate between the third fixing arm and the second fixing arm is a convex arc shape; and the edge of the first mounting plate between the first fixing arm and the second fixing arm is a concave arc shape.

[0010] In the integrated bracket of the air handling unit and oil-water separator for electric commercial vehicles of the present invention, the first mounting plate, the second mounting plate and the third mounting plate are perpendicular to each other, and the third mounting plate is connected to the bottom edges of the first mounting plate and the second mounting plate.

[0011] In the integrated bracket of the air handling unit and oil-water separator for an electric commercial vehicle of the present invention, a third mounting hole is provided on the third mounting plate.

[0012] In the integrated bracket of the air handling unit and oil-water separator for electric commercial vehicles of the present invention, the first mounting plate and the second mounting plate are respectively provided with avoidance holes.

[0013] In the integrated bracket of the air handling unit and oil-water separator for an electric commercial vehicle of the present invention, the first fixed arm, the second fixed arm and the third fixed arm are all plate-shaped structures, and the second fixed arm is wider than the first fixed arm and the third fixed arm.

[0014] In the integrated bracket of the air handling unit and oil-water separator of the electric commercial vehicle of the present invention, the material of the integrated bracket is Q345 or Q510L.

[0015] The technical solution adopted by the utility model can achieve the following beneficial effects:

[0016] The utility model mainly provides an integrated bracket for an air handling unit and an oil-water separator for an electric commercial vehicle, which is based on the mutual connection of a first mounting plate, a second mounting plate and a third mounting plate, and can be fixedly installed by a first fixing arm, a second fixing arm and a third fixing arm on the first mounting plate, wherein the first mounting plate and the second mounting plate are allocated for installing the air handling unit and the oil-water separator, realizing single bracket installation, facilitating material management of the whole vehicle, and being beneficial to lightweighting of the whole vehicle, and the third mounting plate can improve the connection strength of the first mounting plate and the second mounting plate, and the third mounting plate can also provide an installation position; the installation sides of the first fixing arm and the second fixing arm are perpendicular to each other, so that during installation, one of them can be hung on the top edge of the fixed structure, and the other is against the surface of the side of the fixed structure, forming an accommodating space between the first mounting plate and the fixed structure, so that the air handling unit can be installed with the integrated bracket in advance, thereby improving installation efficiency, and first fixing the installation side hanging on the top edge of the fixed structure also facilitates the fixed installation of the integrated bracket. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments, which constitute a part of the present invention. The schematic embodiments of the present invention and their descriptions explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0018] Figure 1 This is a schematic structural diagram of an integrated bracket for an air handling unit and an oil-water separator for an electric commercial vehicle according to the utility model;

[0019] Figure 2 The utility model is a schematic diagram of the structure of an integrated bracket for an air handling unit and an oil-water separator for an electric commercial vehicle in use.

[0020] Description of reference numerals:

[0021] 1. First mounting plate; 11. First fixing arm; 111. First fixing hole; 12. Second fixing arm; 121. Second fixing hole; 13. Third fixing arm; 14. First mounting hole; 2. Second mounting plate; 21. Second mounting hole; 211. Long hole; 212. Round hole; 3. Third mounting plate; 31. Third mounting hole; 4. Accommodation space. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the present invention more clear, the technical solution of the present invention will be clearly and completely described below in conjunction with the specific embodiments of the present invention and the corresponding drawings. In the description of the present invention, it should be noted that the term "or" is generally used in the sense of including "and / or" unless the content clearly indicates otherwise.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or a magnetic connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances. In addition, in the description of this application, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In the description of the present invention, the meaning of "multiple" is at least two, such as two, three or more, etc., unless otherwise clearly specified and limited.

[0024] Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] To solve the problems existing in the prior art, an embodiment of the present application provides an integrated bracket for an air handling unit and an oil-water separator for an electric commercial vehicle.

[0026] like Figure 1 and 2 As shown, an integrated bracket for an air handling unit and an oil-water separator for an electric commercial vehicle includes a first mounting plate 1, a second mounting plate 2, and a third mounting plate 3; the first mounting plate 1 is used to mount an air handling unit A, and a first fixing arm 11, a second fixing arm 12, and a third fixing arm 13 are fixed to the edge; one side of the first fixing arm 11, the second fixing arm 12, and the third fixing arm 13 are respectively fixed to the top edge of the first mounting plate 1, and the other side is located on the same side of the first mounting plate 1 and is a mounting side for fixation, the mounting sides of the first fixing arm 11 and the second fixing arm 12 are arranged perpendicular to each other, and an accommodating space 4 is formed between them and the first mounting plate 1; the second mounting plate 2 and the third mounting plate 3 are fixedly arranged on the other side of the first mounting plate 1, wherein the second mounting plate 2 is used to mount an oil-water separator B.

[0027] The utility model discloses an integrated bracket for an air handling unit A and an oil-water separator B for an electric commercial vehicle. The bracket is based on a first mounting plate 1, a second mounting plate 2, and a third mounting plate 3 that are interconnected. The bracket can be fixedly mounted by a first fixing arm 11, a second fixing arm 12, and a third fixing arm 13 on the first mounting plate 1. The first mounting plate 1 and the second mounting plate 2 are respectively used to mount the air handling unit A and the oil-water separator B, thereby achieving single-bracket installation, facilitating vehicle material management and contributing to vehicle lightweighting. The third mounting plate 3 can improve the connection strength between the first mounting plate 1 and the second mounting plate 2, and the third mounting plate 3 can also provide an installation position (such as for mounting a tire pressure monitoring module C). The mounting sides of the first fixing arm 11 and the second fixing arm 12 are perpendicular to each other. During installation, one of the first fixing arm 11 and the second fixing arm 12 can be hung on the top edge of the fixed structure, and the other can be against the side surface of the fixed structure, forming an accommodating space 4 between the first mounting plate 1 and the fixed structure, so that the air handling unit A can be mounted on the integrated bracket in advance, improving installation efficiency. The mounting side hung on the top edge of the fixed structure is first fixed, which also facilitates the fixed installation of the integrated bracket.

[0028] In some preferred embodiments, the first fixing arm 11 is a 90° folded plate structure, one side edge is fixedly connected to the first mounting plate 1 vertically, and the other side is parallel to the first mounting plate 1, protruding from the edge of the first mounting plate 1, and provided with a first fixing hole 111; the second fixing arm 12 is a straight plate structure, one side is fixedly connected to the top edge of the first mounting plate 1, and the other side extends in a direction perpendicular to the first mounting plate 1, and the distance between the end and the first mounting plate 1 is greater than the end of the first fixing arm 11, and the part protruding from the end of the first fixing arm 11 is provided with a second fixing hole 121; during installation, the installation side of the second fixing arm 12 is hung on the top edge of the structure to be fixed, and after the fixing holes of the other two fixing arms are aligned, they are fixed and installed by bolts, and the installation side of the first fixing arm 11 is against the side surface of the fixed structure. (Taking the fixed structure as a channel steel structure as an example, the first mounting plate 1 is arranged parallel to the bottom surface of the channel steel, and the channel steel is arranged in the horizontal direction, the mounting side of the second fixing arm 12 is hung on the top surface of the channel steel, and the mounting side of the first fixing arm 11 is against the bottom surface of the channel steel), a accommodating space 4 is formed between the first mounting plate 1 and the fixed structure, and the bolt cap for fixing the air handling unit A is accommodated in this space; and after the first fixing hole 111 and the second fixing hole 121 are respectively fixed with bolts, the movement of the integrated bracket in the extension direction of the first fixing hole 111 and the second fixing hole 121 can be respectively limited, and based on the fact that the mounting sides of the first fixing hole 111 and the second fixing hole 121 are perpendicular to each other, mutual limitation is formed to reduce the movable range of the integrated bracket and improve the stability of the installation.

[0029] Preferably, a third fixing hole 131 for fixed installation is provided on the third fixing arm 13. Further preferably, the third fixing arm 13 is a 90° folded plate structure, one side of which is vertically fixed to the first mounting plate 1, and the other side is parallel to the first mounting plate 1 and protrudes from the edge of the first mounting plate 1, and is provided with a third fixing hole 131.

[0030] In some preferred embodiments, the first fixing arm 11, the second fixing arm 12 and the third fixing arm 13 are integrally formed with the first mounting plate 1; for example, they are formed by bending the first mounting plate 1 to increase the connection strength, reduce the manufacturing difficulty, and improve the production effect.

[0031] In some preferred embodiments, the first mounting plate 1 is provided with a first mounting hole 14 for mounting the air handling unit A; the second mounting plate 2 is provided with a second mounting hole 21 for mounting the oil-water separator B; the second mounting hole 21 includes a long hole 211 and a circular hole 212; preferably, the long hole 211 and the circular hole 212 are arranged side by side, and based on the setting of the long hole 211, the installation requirements of the oil-water separator B are reduced.

[0032] In some preferred embodiments, the first fixing arm 11 and the second fixing arm 12 are connected to the top edge of the first mounting plate 1, and the third fixing arm 13 and the second mounting plate 2 are arranged on both side edges of the first mounting plate 1; and the edge of the first mounting plate 1 between the third fixing arm 13 and the second fixing arm 12 is a convex arc shape; the edge of the first mounting plate 1 between the first fixing arm 11 and the second fixing arm 12 is a concave arc shape; based on the convex arc edge setting, the installation area of ​​the first mounting plate 1 is increased, and the connection strength between the first fixing arm 11 and the second fixing arm 12 is increased, and the setting of the concave arc edge avoids installation conflicts with other structures.

[0033] In some preferred embodiments, the first mounting plate 1 , the second mounting plate 2 and the third mounting plate 3 are perpendicular to each other, and the third mounting plate 3 is connected to the bottom edges of the first mounting plate 1 and the second mounting plate 2 .

[0034] In some preferred embodiments, a third mounting hole 31 is provided on the third mounting plate 3 .

[0035] In some preferred embodiments, the first mounting plate 1 and the second mounting plate 2 are respectively provided with avoidance holes for wiring.

[0036] In some preferred embodiments, the first fixing arm 11, the second fixing arm 12 and the third fixing arm 13 are all plate-like structures, and the second fixing arm 12 is wider than the first fixing arm 11 and the third fixing arm 13. The second fixing arm 12 has a higher structural strength to avoid deformation when it is hung on the top edge of the fixed structure.

[0037] In some preferred embodiments, the integrated bracket is made of Q345 or Q510L, and other materials may also be selected, depending on specific needs.

[0038] The embodiments of the present invention are described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present invention, ordinary technicians in this field can also make many forms without departing from the scope of protection of the purpose of the present invention and the claims, all of which are within the protection of the present invention.

Claims

1. An integrated bracket for an air handling unit and oil-water separator for an electric commercial vehicle, characterized in that: including a first mounting plate, a second mounting plate and a third mounting plate; The first mounting plate is used to mount the air handling unit, and a first fixing arm, a second fixing arm and a third fixing arm are fixed to the edge thereof; One side of the first fixing arm and the second fixing arm is respectively fixed to the top edge of the first mounting plate, and the other side is located on the same side of the first mounting plate and serves as a mounting side for fixing. The mounting sides of the first fixing arm and the second fixing arm are arranged perpendicular to each other and form an accommodating space between them and the first mounting plate; The second mounting plate and the third mounting plate are fixedly arranged on the other side of the first mounting plate, wherein the second mounting plate is used for mounting an oil-water separator.

2. The integrated bracket for the air handling unit and oil-water separator of an electric commercial vehicle according to claim 1, characterized in that: The first fixing arm is a 90° folded plate structure, one side edge is vertically fixed to the first mounting plate, the other side is parallel to the first mounting plate, protrudes from the edge of the first mounting plate, and is provided with a first fixing hole; the second fixing arm is a straight plate structure, one side is fixed to the top edge of the first mounting plate, the other side extends in a direction perpendicular to the first mounting plate, and is provided with a second fixing hole.

3. The integrated bracket for the air handling unit and oil-water separator of an electric commercial vehicle according to claim 1 or 2, characterized in that: The first fixing arm, the second fixing arm and the third fixing arm are integrally formed with the first mounting plate.

4. The integrated bracket for the air handling unit and oil-water separator of an electric commercial vehicle according to claim 1, characterized in that: The first mounting plate is provided with a first mounting hole for mounting an air handling unit; the second mounting plate is provided with a second mounting hole for mounting an oil-water separator; the second mounting hole includes an elongated hole and a circular hole.

5. The integrated bracket of the air handling unit and oil-water separator for electric commercial vehicles according to claim 1, characterized in that: The first fixing arm and the second fixing arm are connected to the top edge of the first mounting plate, and the third fixing arm and the second mounting plate are arranged on both side edges of the first mounting plate opposite to each other; and the edge of the first mounting plate between the third fixing arm and the second fixing arm is a convex arc shape; the edge of the first mounting plate between the first fixing arm and the second fixing arm is a concave arc shape.

6. The integrated bracket for the air handling unit and oil-water separator of an electric commercial vehicle according to claim 1, characterized in that: The first mounting plate, the second mounting plate and the third mounting plate are perpendicular to each other, and the third mounting plate is connected to the bottom edges of the first mounting plate and the second mounting plate.

7. The integrated bracket for the air handling unit and oil-water separator of an electric commercial vehicle according to claim 1, characterized in that: The third mounting plate is provided with a third mounting hole.

8. The integrated bracket for the air handling unit and oil-water separator of an electric commercial vehicle according to claim 1, characterized in that: The first mounting plate and the second mounting plate are respectively provided with avoidance holes.

9. The integrated bracket for the air handling unit and oil-water separator of an electric commercial vehicle according to claim 1, characterized in that: The first fixing arm, the second fixing arm and the third fixing arm are all plate-shaped structures, and the second fixing arm is wider than the first fixing arm and the third fixing arm.

10. The integrated bracket of the air handling unit and oil-water separator for electric commercial vehicles according to claim 1, characterized in that: The integrated bracket is made of Q345 or Q510L.