Oil-blocking and heat-insulating water drum for roll shaft neck of calender

Abstract

The utility model discloses a calendaring roll shaft neck oil-blocking heat-insulating water bag, which is characterized in that a water bag (1) is attached to the outer side of a calendaring roll shaft (2), water is filled in the water bag (1), an extension rod (3) is arranged at the end part of the water bag (1), a water inlet pipe (4) and a water outlet pipe (5) are arranged at the end part of the extension rod (3), a communicating water tank (6) is arranged in the water bag (1) along the inner part of the water bag (1), and the water bag (1) and the water bag (1) are connected through a water inlet pipe (4) and a water outlet pipe (5). The two ends of the communicating water tank (6) are connected with the water inlet pipe (4) and the water outlet pipe (5) respectively, and an oil retainer (7) is arranged on the inner side of the water bag (1). An arc-shaped water bag (1) is made of a stainless steel plate of 5mm, the water bag (1) is fastened on an upper roller tile cover through a fixing block (8), water is introduced for cooling, bearing lubricating oil and the neck of a calendaring roller shaft (2) are cooled, and it is guaranteed that coked grease powder splashes to a glass plate, so that the glass plate stone defect is caused.

Description

Technical Field

[0001] The utility model belongs to the technical field of glass production, and specifically relates to an oil-blocking and water-insulating water bag for a calendering roller journal. Background Art

[0002] Because the photovoltaic glass calendering machine is exposed to high temperatures for a long time, the bearings need to be heated and lubricated with grease every week, causing the old grease to overflow on the journal. Under the high temperature of 300 degrees for a long time, the grease becomes dry. Since the calendering roller is always in a rotating state, the dry grease is rubbed into powder. The air flow fluctuations around the calendering roller will cause the oil residue powder to fall onto the glass plate, causing stone defects and other abnormalities, resulting in the falling of the glass plate, causing huge losses in production and increasing the labor intensity of personnel.

[0003] Patent No. 202211604967.1, published on August 20, 2024, discloses a calender roller cooling device for a calendering machine, which relates to the field of calender rollers for calendering machines. The invention comprises: a first vertical plate and a second vertical plate, wherein a plurality of calendering shafts are rotatably connected between the first vertical plate and the second vertical plate, and one end of the plurality of calendering shafts extends to the outside of the first vertical plate, and the two calendering shafts are connected by a transmission belt. The present invention, through the action of a rotating cleaning mechanism and a circulating water blowing mechanism, can, on the one hand, wipe off the residual glass liquid on the calendering roller to prevent the glass liquid from adhering to the outer wall of the calendering roller after cooling, thereby improving the flatness of the outer wall of the calendering roller and improving the use effect of the calendering roller on the "extrusion" molding of photovoltaic glass; on the other hand, it can circulate the cooling water inside the calendering shaft, thereby improving the fluidity of the cooling water inside the calendering shaft and reducing the temperature rise rate of the cooling water inside the calendering shaft, thereby improving the use effect of the cooling water used by the staff to cool the calendering roller.

[0004] As the specifications of photovoltaic glass in the current market are getting larger and larger, in order to meet the market demand for large-sized glass plates, the width of the overflow port is getting wider and wider, the original glass plate and the edge fire are getting closer and closer to the shaft neck, and the temperature at the shaft neck is getting higher and higher. Since the calendering roller is always in a rotating state, the dry grease is rubbed into powder. The air flow fluctuations around the calendering roller will cause the oil residue powder to fall onto the glass plate, causing stone defects and other abnormalities, resulting in the falling of the glass plate, causing huge losses in production and increasing the labor intensity of personnel. Utility Model Content

[0005] The utility model aims to provide a calendering roller journal oil-blocking and water-insulating water bag with good cooling effect.

[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a calendering roller shaft neck oil-blocking and insulating water bag, the water bag is attached to the outer side of the calendering roller shaft, water flows in the water bag, a connecting water trough is provided in the water bag, the connecting water trough is arranged along the interior of the water bag, the two ends of the connecting water trough are respectively connected to the water inlet pipe and the water outlet pipe, and the water bag is semicircular.

[0007] An extension rod is provided at the end of the water bag, and a water inlet pipe and a water outlet pipe are provided at the end of the extension rod.

[0008] An oil retaining ring is provided on the inner side of the water bag.

[0009] A fixing block is provided on the extension rod, a fixing plate is provided on a side of the fixing block, and a fastening bolt is provided on the fixing plate.

[0010] The interconnecting water tank is divided into a water inlet section and a water outlet section. The water inlet section is located on a side of the water bag close to the inner wall. The water inlet section is connected to the water inlet pipe, and the water outlet section is connected to the water outlet pipe.

[0011] A heat insulation pipe is provided in the water outlet section.

[0012] The technical effect of the utility model is: a five-millimeter stainless steel plate is used to make an arc-shaped water bag, the water bag is fastened to the upper roller cover with a fixed block, water is passed through for cooling, the bearing lubricating oil and the calendering roller journal are cooled, and the coked grease powder is ensured to splash onto the glass plate, causing a glass plate stone defect. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] This manual includes the following drawings, which show the following contents:

[0014] Figure 1 This is a structural diagram of a calendering roller journal oil-blocking and water-insulating water bag of the utility model;

[0015] Figure 2 for Figure 1 A schematic diagram of the coordination between a water bag of a calendering roller journal oil-blocking and insulating water bag and a calendering roller shaft;

[0016] Figure 3 for Figure 1 A schematic cross-sectional view of a water bag for a calendering roller journal oil-blocking and insulating water bag.

[0017] The markings in the figure are: 1. Water bag; 2. Calendering roller; 3. Extension rod; 4. Water inlet pipe; 5. Water outlet pipe; 6. Connecting water tank; 61. Water inlet section; 62. Water outlet section; 7. Oil retaining ring; 8. Fixing block; 9. Fixing plate; 10. Fastening bolt; 11. Insulation pipe. DETAILED DESCRIPTION

[0018] The following is a further detailed description of the specific implementation methods of the present invention by describing the embodiments with reference to the accompanying drawings, with the aim of helping those skilled in the art to have a more complete, accurate and in-depth understanding of the utility model concept and technical solution of the present invention and to facilitate its implementation.

[0019] See also Figure 1-3 A calendering roller shaft neck oil-blocking and insulating water bag, the water bag 1 is attached to the outside of the calendering roller shaft 2, water flows in the water bag 1, and a connecting water tank 6 is provided in the water bag 1. The connecting water tank 6 is arranged along the inside of the water bag 1, and the two ends of the connecting water tank 6 are respectively connected to the water inlet pipe 4 and the water outlet pipe 5, and the water bag 1 is semicircular.

[0020] The water bag 1 is wrapped around the outside of the calendering roller 2, and water is passed through the water bag 1 to cool the water bag 1, thereby achieving the effect of cooling the calendering roller 2, and because the water bag 1 is in contact with the surface of the calendering roller 2, the cooling effect can be better achieved by increasing the heat exchange area; the cooling water is transported to the inside of the water bag 1 by the connecting water tank 6, so that the water bag 1 is heat exchanged through the connecting water tank 6 to complete the cooling of the water bag 1, and the calendering roller 2 is cooled by the water bag 1, and because the connecting water tank 6 is located inside the water bag 1, the cooling water can be avoided from overflowing, causing pollution to the equipment and the environment, and the cooling water can be recycled to avoid waste; the water inlet pipe 4 and the water outlet pipe 5 are used to complete the water inlet and outlet of the connecting water tank 6; so that the water bag 1 can be more in contact with the calendering roller 2, and the cooling and heat dissipation work can be better completed.

[0021] An extension rod 3 is provided at the end of the water bag 1, and a water inlet pipe 4 and a water outlet pipe 5 are provided at the end of the extension rod 3; water is exchanged through the water inlet pipe 4 and the water outlet pipe 5 to achieve the purpose of long-term and efficient cooling.

[0022] An oil retaining ring 7 is provided on the inner side of the water bag 1; the oil retaining ring 7 is used to block the overflowing grease to prevent leakage and coking.

[0023] A fixing block 8 is provided on the extension rod 3, a fixing plate 9 is provided on the side of the fixing block 8, and a fastening bolt 10 is provided on the fixing plate 9; the fastening bolt 10 is fixed to the upper roller shoe cover to achieve the purpose of fixing the water bag 1.

[0024] The connecting water tank 6 is divided into an inlet section 61 and an outlet section 62. The inlet section 61 is located on the side of the water bag 1 close to the inner wall. The inlet section 61 is connected to the inlet pipe 4, and the outlet section 62 is connected to the outlet pipe 5. The inlet section 61 is closer to the calendering roller 2, which can better carry out heat exchange. At the same time, the cooling water in the outlet section 62 has a relatively high temperature and is slightly farther away from the calendering roller 2, reducing the impact on heat exchange.

[0025] A heat-insulating pipe 11 is provided in the water outlet section 62 to reduce the influence of the high-temperature cooling water in the water outlet section 62 on the cooling side.

[0026] The technical effects of the utility model are as follows: a curved water bag 1 is made of a five-millimeter stainless steel plate, the water bag 1 is fastened to the upper roller cover with a fixing block 8, water is passed for cooling, the bearing lubricating oil and the neck of the calendering roller 2 are cooled, and the coked grease powder is ensured not to splash onto the glass plate, causing a glass plate stone defect.

[0027] The above description of the present invention is provided as an example, in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described method. Any non-substantial improvements made using the method concepts and technical solutions of the present invention, or any application of the above-described concepts and technical solutions of the present invention to other situations without modification, are all within the scope of protection of the present invention.

Claims

1. A calendering roller journal oil-blocking and water-insulating water bag, characterized in that: The water bag (1) is attached to the outside of the calendering roller (2), water flows in the water bag (1), and a connecting water tank (6) is provided in the water bag (1). The connecting water tank (6) is arranged along the interior of the water bag (1), and the two ends of the connecting water tank (6) are respectively connected to the water inlet pipe (4) and the water outlet pipe (5).

2. The calendering roller journal oil-blocking and water-insulating water bag according to claim 1, characterized in that: An extension rod (3) is provided at the end of the water bag (1), and a water inlet pipe (4) and a water outlet pipe (5) are provided at the end of the extension rod (3). The water bag (1) is in a semicircular shape.

3. The calendering roller journal oil-blocking and water-insulating water bag according to claim 1, characterized in that: An oil retaining ring (7) is provided on the inner side of the water bag (1).

4. The calendering roller journal oil-blocking and water-insulating water bag according to claim 2, characterized in that: A fixing block (8) is provided on the extension rod (3), a fixing plate (9) is provided on the side of the fixing block (8), and a fastening bolt (10) is provided on the fixing plate (9).

5. The calendering roller journal oil-blocking and water-insulating water bag according to claim 1, characterized in that: The interconnecting water trough (6) is divided into a water inlet section (61) and a water outlet section (62). The water inlet section (61) is located on a side of the water bag (1) close to the inner wall. The water inlet section (61) is connected to the water inlet pipe (4), and the water outlet section (62) is connected to the water outlet pipe (5).

6. The calendering roller journal oil-blocking and water-insulating water bag according to claim 5, characterized in that: A heat insulation pipe (11) is provided in the water outlet section (62).

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