Fabricated autoclaved aerated concrete plate

By introducing positioning bumps and grooves into the autoclaved aerated concrete panels, combined with reinforced steel bars and iron mesh structures, the problem of poor steel bar linkage during panel assembly was solved, achieving stronger connection firmness and waterproof performance.

CN223410371UActive Publication Date: 2025-10-03LIANHAI PREFABRICATED BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422659547.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-10-03
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

During assembly, existing autoclaved aerated concrete panels have poor steel bar linkage, resulting in insufficient panel integrity and connection strength, making them prone to separation, especially under the action of lateral external forces.

Method used

The positioning protrusion and positioning groove design is adopted. Through the welding of reinforcing steel bars and the coordination of limiting protrusions and grooves, the connection between the upper and lower and left and right concrete slabs is strengthened. Combined with the reinforced iron mesh and connecting steel sleeves, the bending resistance and waterproof performance are improved.

Benefits of technology

It enhances the overall connection firmness and pressure resistance of the concrete slab, improves the lateral support and waterproof performance, and ensures that the slab is not easy to separate under stress.

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Abstract

The utility model discloses an assembly type autoclaved aerated concrete slab, which relates to the field of concrete slabs and comprises concrete slab bodies, a positioning bump is fixed on the top surface of each concrete slab body, and a positioning groove matched with the positioning bump is formed in the bottom surface of each concrete slab body; the concrete plate body comprises reinforcing steel bars and concrete filler, the reinforcing steel bars are embedded in the concrete filler at equal intervals, a connector inserting groove is formed in the bottom, extending into the inner end of the positioning groove, of each reinforcing steel bar, and a steel bar connector is fixedly welded to the top end, extending into the positioning protruding block, of each reinforcing steel bar. Through aligned welding of the reinforcing steel bars of the upper concrete slab body and the lower concrete slab body, after assembly, connection firmness between the upper concrete slab body and the lower concrete slab body which are adjacent to each other is enhanced, meanwhile, the upper reinforcing steel bars and the lower reinforcing steel bars can be mutually pulled after being stressed, and compared with independent supporting of the reinforcing steel bars of each concrete slab body, the supporting force is higher.
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Description

Technical Field

[0001] The utility model relates to the field of concrete slabs, in particular to an assembled autoclaved aerated concrete slab. Background Art

[0002] Autoclaved aerated concrete board is a new type of lightweight, porous, green and environmentally friendly building material with cement, lime, silica sand and other raw materials as the main raw materials, and different amounts of anti-corrosion treated steel mesh are added according to structural requirements. After high temperature, high pressure and steam curing, the reaction generates autoclaved aerated concrete board with porous crystals. The density is lower than that of ordinary cement materials, and it has excellent fire resistance, fire prevention, sound insulation, heat insulation, thermal insulation and other unparalleled properties.

[0003] In the existing technology, the steel bars inside concrete slabs are generally embedded inside the slabs. During assembly, most of them are simply assembled by aligning the concrete and fixed with cement. However, the internal steel bars are still in a segmented state, which can only improve the vertical support force. When subjected to lateral external forces, they only rely on the fixed connection between the cement, resulting in poor integrity of the slab and poor linkage between the steel bars of each slab. Based on this, we propose an assembled autoclaved aerated concrete slab. Utility Model Content

[0004] In order to solve the technical problems existing in the above-mentioned prior art, the utility model provides an assembled autoclaved aerated concrete board.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: an assembled autoclaved aerated concrete panel, comprising a concrete panel, each concrete panel having a top surface fixed with a positioning protrusion, and each concrete panel having a bottom surface provided with a positioning groove cooperating with the positioning protrusion;

[0006] The concrete slab includes reinforcing steel bars and concrete fillers. Several reinforcing steel bars are equidistantly embedded in the concrete filler. A joint slot is provided at the bottom of each reinforcing steel bar extending to the inner end of the positioning groove. A steel bar joint is welded and fixed to the top of each reinforcing steel bar extending to the inside of the positioning protrusion. Each steel bar joint is inserted into the joint slot.

[0007] Preferably, a limiting protrusion is fixed at one end of each concrete slab, and a limiting groove cooperating with the limiting protrusion is opened at the other end of each concrete slab, and each limiting protrusion is inserted into the limiting groove.

[0008] Preferably, each limiting protrusion and limiting groove is configured to be a "convex" shape placed laterally, and the height of each limiting protrusion and limiting groove is less than the height of the concrete slab.

[0009] Preferably, a number of steel bar slots that match the bottom ends of the reinforcing steel bars are equidistantly opened inside the positioning protrusion, the top surface of each reinforcing steel bar is flush with the bottom surface of the steel bar slot, and each steel bar joint is fixed to the top surface of the reinforcing steel bar inside the steel bar slot.

[0010] Preferably, the concrete slab also includes a reinforcing iron mesh, a waterproof coating and a connecting steel sleeve. The concrete filler on both sides of the reinforcing steel bars is embedded with a reinforcing iron mesh. Every two adjacent reinforcing steel bars are fixedly connected by a connecting steel sleeve. The outer surface of the concrete filler and the inner wall of the limiting groove are both wrapped and coated with a waterproof coating.

[0011] Preferably, a fireproof partition is embedded and fixed inside the concrete filler outside each reinforcing iron mesh, and the height of each reinforcing iron mesh is less than the height of the concrete slab.

[0012] Preferably, both ends of each connecting steel sleeve are configured to be arc-shaped to match the reinforcing steel bars, each connecting steel sleeve is fixed to the reinforcing steel bars by winding iron wire, and each adjacent group of connecting steel sleeves are staggered up and down.

[0013] Compared with the prior art, the present invention provides an assembled autoclaved aerated concrete panel with the following beneficial effects:

[0014] 1 In the present invention, by aligning and welding the reinforcing steel bars of the upper and lower concrete slabs, after assembly, the connection between each upper and lower adjacent concrete slabs is strengthened, and at the same time, the upper and lower reinforcing steel bars can be pulled against each other after being subjected to force, which has a stronger supporting force than the individual support of the reinforcing steel bars of each concrete slab.

[0015] 2. Between two adjacent concrete slabs on the left and right, the limiting protrusion is inserted into the limiting groove, which can reinforce the two adjacent concrete slabs in the horizontal direction, further improving the overall firmness of the concrete slabs after assembly, and at the same time facilitates the rapid alignment of the two concrete slabs.

[0016] 3. The bending resistance of the concrete slab is further strengthened by the reinforcing iron mesh on both sides of the reinforcement steel bars, and the transverse connection between the two reinforcement steel bars is increased by connecting the steel sleeves, as well as the horizontal support and tensile performance of the concrete slab. In combination with the fireproof partition and waterproof coating, the overall waterproof and waterproof performance of the concrete slab can be increased. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0018] Figure 1It is a schematic front view of the structure of the entire assembled autoclaved aerated concrete panel in the embodiment;

[0019] Figure 2 It is a bottom view schematic diagram of the structure of the entire assembled autoclaved aerated concrete panel in the embodiment;

[0020] Figure 3 This is a front view structural diagram of the assembled autoclaved aerated concrete panel in the embodiment;

[0021] Figure 4 This is a schematic structural diagram of a transverse section of an assembled autoclaved aerated concrete panel in an embodiment;

[0022] Figure 5 Schematic diagram of the front view of the longitudinal section of the assembled autoclaved aerated concrete panel in the embodiment.

[0023] In the figure: 1. Concrete slab; 11. Reinforcing steel bars; 12. Reinforcing iron mesh; 13. Concrete filler; 14. Joint slot; 15. Steel bar slot; 16. Steel bar joint; 17. Waterproof coating; 18. Connecting steel sleeve; 2. Limiting protrusion; 3. Limiting groove; 4. Positioning protrusion; 5. Positioning groove. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. The components of the embodiments of the present invention generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the utility model for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of the present invention.

[0025] This embodiment proposes an assembled autoclaved aerated concrete board, such as Figures 1 to 5 As shown, it includes a concrete slab 1, each concrete slab 1 has a positioning protrusion 4 fixed on the top surface, and each concrete slab 1 has a positioning groove 5 on the bottom surface that cooperates with the positioning protrusion 4;

[0026] The concrete slab 1 includes reinforcing steel bars 11 and concrete fillers 13. Several reinforcing steel bars 11 are equidistantly embedded in the concrete filler 13. A joint slot 14 is provided at the bottom of each reinforcing steel bar 11 extending to the inner end of the positioning groove 5. A steel bar joint 16 is welded and fixed to the top of each reinforcing steel bar 11 extending to the inner end of the positioning protrusion 4. Each steel bar joint 16 is inserted into the joint slot 14. When the concrete slab 1 is assembled and spliced, the bottom surface of the lowest concrete slab 1 can be placed horizontally on the ground, and the side surface close to the end of the limiting groove 3 can be attached to the wall. When fixed, concrete is applied to the concrete slab 1 on both sides of the limiting groove 3 to facilitate the fixation of the concrete slab 1 to the wall. When the upper and lower concrete slabs 1 are spliced, the limiting groove 3 Cement is applied to the side surfaces of the concrete slabs 1 on both sides, the side of the limiting protrusion 2 away from the concrete slab 1, and the top surface of the concrete slab 1 outside the positioning protrusion 4, and the bottom ends of the reinforcing steel bars 11 inside the positioning grooves 5 and the top ends of the steel bar joints 16 are heated and preliminarily melted. Then, the positioning grooves 5 of the upper concrete slab 1 are aligned and put on the positioning protrusions 4, so that the bottom ends of each reinforcing steel bar 11 are inserted into the steel bar slots 15, and the steel bar joints 16 are inserted into the joint slots 14. In this way, the reinforcing steel bars 11 of the upper and lower concrete slabs 1 are welded and fixed, and adjacent concrete slabs 1 are fixed by cement welding to ensure that the reinforcing steel bars 11 in the concrete slab 1 can maintain integrity after assembly, so that the concrete slab 1 has stronger lateral pressure resistance.

[0027] When the two vertical concrete slabs 1 are aligned and assembled up and down, the positioning protrusions 4 are aligned and inserted into the positioning grooves 5. At the same time, a limiting protrusion 2 is fixed at one end of each concrete slab 1, and a limiting groove 3 is opened at the other end of each concrete slab 1 to cooperate with the limiting protrusion 2. Each limiting protrusion 2 is inserted into the limiting groove 3, so that the concrete slab 1 of a horizontally adjacent concrete slab 1 is inserted into the limiting protrusion 2 of the other concrete slab 1. Specifically, each limiting protrusion 2 and limiting groove 3 are set to a horizontally placed "convex" type, and the height of each limiting protrusion 2 and limiting groove 3 is less than the height of the concrete slab 1. After assembly, the concrete slab 1 forms a complete body to avoid the formation of cavities. At the same time, under the "convex" type matching design, the two adjacent concrete slabs 1 are limited in the horizontal direction.

[0028] In this embodiment, a number of steel bar slots 15 that cooperate with the bottom ends of the reinforcing steel bars 11 are equidistantly provided inside the positioning protrusion 4. During assembly, the reinforcing steel bars 11 extending from the positioning groove 5 are aligned and inserted into the steel bar slots 15, so that the reinforcing steel bars 11 inside the concrete slab 1 are aligned one by one, and the top surface of each reinforcing steel bar 11 is flush with the bottom surface of the steel bar slot 15. Each steel bar joint 16 is fixed to the top surface of the reinforcing steel bar 11 inside the steel bar slot 15. After the steel bar joint 16 is welded and fixed to the reinforcing steel bar 11 of the upper concrete slab 1 and the upper and lower reinforcing steel bars 11 are welded and fixed, the firmness of the connection between the upper and lower concrete slabs 1 can be further strengthened. At the same time, the two adjacent concrete slabs 1 are laterally reinforced by the limiting groove 3 and the limiting protrusion 2, thereby ensuring the firmness and sealing of the connection after the concrete slab 1 is assembled.

[0029] On the basis of the above scheme, the concrete slab 1 in this embodiment also includes a reinforcing iron mesh 12, a waterproof coating 17 and a connecting steel sleeve 18. The concrete fillers 13 on both sides of the reinforcing steel bars 11 are embedded with reinforcing iron mesh 12 to enhance the adhesion of the concrete fillers 13. The concrete fillers 13 on the outside of each reinforcing iron mesh 12 are embedded with fireproof partitions to enhance the thermal insulation performance of the concrete slab 1. The height of each reinforcing iron mesh 12 is less than the height of the concrete slab 1 to avoid the reinforcing iron mesh 12 from affecting the normal assembly of the concrete slab 1 after it emerges. The adjacent two reinforcing steel bars 11 are connected by The steel sleeves 18 are fixedly connected to strengthen the transverse connection between adjacent concrete slabs 1, thereby increasing the tensile strength of both ends of the concrete slab 1. The outer surface of the concrete filler 13 and the inner wall of the limiting groove 3 are wrapped and coated with a waterproof coating 17 to improve the waterproof performance of the concrete slab 1. The two ends of each connecting steel sleeve 18 are set to an arc shape that matches the reinforcing steel bar 11. Each connecting steel sleeve 18 is fixed to the reinforcing steel bar 11 by winding iron wire. Each adjacent group of connecting steel sleeves 18 are staggered up and down to avoid mutual influence between the connecting steel sleeves 18 and ensure the firmness of the connection between the connecting steel sleeves 18 and the reinforcing steel bar 11.

[0030] In the description of this utility model, the terms "first," "second," "another," and "yet another" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include one or more features. In the description of the embodiments of this utility model, "plurality" means two or more, unless otherwise specifically specified.

[0031] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances. In addition, in the description of this utility model, unless otherwise specified, "plurality" means two or more.

[0032] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. An assembled autoclaved aerated concrete panel, comprising a concrete panel (1), characterized in that: A positioning protrusion (4) is fixed on the top surface of each concrete slab (1), and a positioning groove (5) is provided on the bottom surface of each concrete slab (1) to cooperate with the positioning protrusion (4); The concrete slab (1) includes reinforcing steel bars (11) and concrete filler (13), wherein a plurality of reinforcing steel bars (11) are equidistantly embedded in the concrete filler (13), and a joint slot (14) is provided at the bottom of each reinforcing steel bar (11) extending to the inner end of the positioning groove (5), and a steel bar joint (16) is welded and fixed to the top end of each reinforcing steel bar (11) extending to the inner end of the positioning protrusion (4), and each steel bar joint (16) is inserted into the joint slot (14).

2. The assembled autoclaved aerated concrete panel according to claim 1, characterized in that: A limiting protrusion (2) is fixed at one end of each concrete slab (1), and a limiting groove (3) cooperating with the limiting protrusion (2) is provided at the other end of each concrete slab (1), and each limiting protrusion (2) is inserted into the limiting groove (3).

3. The assembled autoclaved aerated concrete panel according to claim 2, characterized in that: Each limiting protrusion (2) and limiting groove (3) is configured as a "convex" shape placed horizontally, and the height of each limiting protrusion (2) and limiting groove (3) is less than the height of the concrete slab (1).

4. The assembled autoclaved aerated concrete panel according to claim 1, characterized in that: A plurality of steel bar slots (15) are equidistantly provided inside the positioning protrusion (4) to match the bottom ends of the reinforcing steel bars (11). The top surface of each reinforcing steel bar (11) is flush with the bottom surface of the steel bar slot (15), and each steel bar joint (16) is fixed to the top surface of the reinforcing steel bar (11) inside the steel bar slot (15).

5. The assembled autoclaved aerated concrete panel according to claim 1, characterized in that: The concrete slab (1) further comprises a reinforcing iron mesh (12), a waterproof coating (17) and a connecting steel sleeve (18). The concrete filler (13) on both sides of the reinforcing steel bar (11) is embedded with the reinforcing iron mesh (12). Every two adjacent reinforcing steel bars (11) are fixedly connected by the connecting steel sleeve (18). The outer surface of the concrete filler (13) and the inner wall of the limiting groove (3) are coated with the waterproof coating (17).

6. The assembled autoclaved aerated concrete panel according to claim 5, characterized in that: A fireproof partition is embedded and fixed inside the concrete filler (13) outside each reinforcing iron mesh (12), and the height of each reinforcing iron mesh (12) is less than the height of the concrete slab (1).

7. The assembled autoclaved aerated concrete panel according to claim 5, characterized in that: Both ends of each connecting steel sleeve (18) are arranged in an arc shape to match the reinforcing steel bar (11), and each connecting steel sleeve (18) is fixed to the reinforcing steel bar (11) by winding an iron wire, and each adjacent group of connecting steel sleeves (18) are staggered up and down.