Longitudinal concrete vibrating device for secondary lining trolley

By installing a longitudinal pouring trolley and a vibrating rod longitudinal movement trolley on the secondary lining trolley, the problem of limited vibration range was solved, the concrete was uniformly compacted and the surface was smooth, and the construction quality of the tunnel secondary lining concrete was improved.

CN223410856UActive Publication Date: 2025-10-03CHENGDU RUIHE MACHINERY MFG
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Patent Information

Application Number
CN202422989926.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-10-03
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

The vibrating rod of the existing secondary lining trolley can only vibrate at a fixed point, and the vibration range is limited. It is impossible to achieve multi-angle vibration, resulting in an uneven concrete molding surface.

Method used

A longitudinal pouring trolley and a longitudinal vibrating rod longitudinal movement trolley are used to realize the longitudinal movement of the vibrating rod through a sliding track. Combined with the guide hole and the lifting fulcrum, the longitudinal insertion and withdrawal of the vibrating rod are realized, thereby enhancing the density of the concrete and the exhaust and slurry lifting functions.

Benefits of technology

It achieves dead-angle vibration of concrete, improves the density and surface smoothness of concrete, and ensures the quality of concrete components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of tunnel construction, and particularly discloses a secondary lining trolley concrete longitudinal vibrating device which comprises a longitudinal pouring trolley, a longitudinal vibrating rod longitudinal moving trolley is installed at the top end of the longitudinal pouring trolley, and the longitudinal vibrating rod longitudinal moving trolley moves on the longitudinal pouring trolley through a sliding rail. A vibrating rod is mounted above the longitudinal vibrating rod longitudinal moving trolley; the top of the secondary lining trolley is provided with a plugging template, the plugging template is provided with a guide hole, and the vibrating rod is longitudinally inserted into the plugging template through the guide hole for vibrating. According to the utility model, the problems that the conventional common vertically-inserted vibrating rod can only perform fixed-point fixed vibrating and the vibrating range is limited are solved, the compactness of longitudinal pouring of top concrete is enhanced, longitudinal insertion vibrating can perform longitudinal dynamic moving vibrating, dead-corner-free vibrating of concrete in the longitudinal length of the whole top arch of the trolley can be realized, and the working efficiency is improved. And the concrete vibrating quality is uniform and compact.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tunnel construction, and in particular relates to a secondary lining trolley concrete longitudinal vibrating device. Background Art

[0002] When concrete is mixed with a concrete mixer and poured into a component, air bubbles must be removed and tamped to compact the concrete and eliminate honeycombing and other surface defects. This increases its strength and ensures the quality of the concrete component. This process of removing air bubbles and tamping the concrete is called concrete vibration.

[0003] The secondary tunnel lining is a ring of concrete lining built inside the primary support, generally serving as a safety reserve. The secondary lining of the arch wall typically utilizes a full-section, integral steel formwork lining trolley, transported by a concrete mixer truck, poured with pumped concrete, and compacted with a vibrator. The head formwork is either steel or wooden. During tunnel concrete pouring, a vibrator is required to vibrate the newly poured concrete. The vibrator used in tunnel secondary lining construction is typically an attached vibrator, consisting of a fixture and the attached vibrator body, which is secured to the formwork via the fixture.

[0004] The vibrating rods currently used in the secondary lining trolleys are inserted at a single point and cannot be moved, and the vibration range is small. The current concrete vibrating rods are ordinary vertically inserted vibrating rods, which can only be vibrated at a fixed point, with a limited vibration range and cannot achieve multi-angle vibration. Utility Model Content

[0005] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a longitudinal vibrating device for concrete on a second lining trolley. Through the longitudinal movement of the vibrating rod, the functions of exhaust and slurry lifting are realized, so that the concrete molding surface is smoother, and the problem that the current ordinary vertically inserted vibrating rod can only vibrate at a fixed point and has a limited vibration range is solved, thereby enhancing the density of the longitudinal pouring of the top concrete.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A secondary lining trolley concrete longitudinal vibration device comprises a longitudinal pouring trolley, a longitudinal vibrating rod longitudinal movement trolley is installed on the top of the longitudinal pouring trolley, the longitudinal vibrating rod longitudinal movement trolley moves on the longitudinal pouring trolley through a sliding track, and a vibrating rod is installed above the longitudinal vibrating rod longitudinal movement trolley; a blocking template is provided on the top of the secondary lining trolley, and a guide hole is opened in the blocking template, and the vibrating rod is longitudinally inserted into the blocking template through the guide hole for vibration.

[0008] Specifically, the vibrating rod is provided with front and rear lifting fulcrums, the front lifting fulcrum is arranged on the left end of the longitudinal pouring trolley, and the rear lifting fulcrum is arranged on the longitudinal vibrating rod longitudinal movement trolley.

[0009] Specifically, a sliding roller is provided on the front lifting fulcrum, and the sliding roller is slidably connected to the vibrating rod;

[0010] Specifically, the rear lifting fulcrum is detachably connected to the vibrating rod.

[0011] Specifically, the longitudinal vibrator longitudinal movement trolley is installed with a driving motor to drive the longitudinal vibrator longitudinal movement trolley to move on the sliding track.

[0012] The utility model has the following advantages:

[0013] The utility model provides a longitudinal vibrating device for concrete of a secondary lining trolley. Conventional vertical insertion vibrators can only vibrate at a fixed point and have a limited vibration range. The longitudinal insertion vibrator of the utility model can be dynamically moved longitudinally for vibration. The concrete of the entire longitudinal length of the top arch of the trolley can be vibrated without dead angles. The quality of the vibrated concrete is uniform and dense. The longitudinal movement of the vibrating rod can realize the functions of exhausting and raising slurry, making the concrete molding surface smoother. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the vibrating rod of the utility model being inserted into the vibrating chamber;

[0016] Figure 3 This is a front view of the structure of the utility model;

[0017] In the figure: 1. Longitudinal pouring trolley; 2. Longitudinal vibrator and longitudinal moving trolley; 3. Vibrator; 4. Pouring trolley; 5. Sealing template; 6. Guide hole; 7. Front lifting fulcrum; 8. Rear lifting fulcrum. DETAILED DESCRIPTION

[0018] The present invention will be described in detail below with reference to the accompanying drawings.

[0019] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0020] Example:

[0021] like Figure 1As shown, the utility model provides a second lining trolley concrete longitudinal vibration device, comprising a longitudinal pouring trolley (1), a longitudinal vibrating rod longitudinal movement trolley (2) is installed on the top of the longitudinal pouring trolley (1), the longitudinal vibrating rod longitudinal movement trolley (2) moves on the longitudinal pouring trolley (1) through a sliding track, and a vibrating rod (3) is installed above the longitudinal vibrating rod longitudinal movement trolley (2); a blocking template (5) is provided on the top of the second lining trolley, the blocking template (5) is provided with a guide hole (6), and the vibrating rod (3) is longitudinally inserted into the blocking template (5) through the guide hole (6) for vibration.

[0022] In this embodiment, the vibrating rod (3) is provided with front and rear lifting fulcrums (8), wherein the front lifting fulcrum (7) is provided at the left end of the longitudinal pouring trolley (1), and the rear lifting fulcrum (8) is provided on the longitudinal vibrating rod longitudinal movement trolley (2). The front lifting fulcrum (7) is provided with a sliding roller, and the sliding roller is slidably connected to the vibrating rod (3); the rear lifting fulcrum (8) is detachably connected to the vibrating rod (3). The vertical height of the vibrating rod (3) can be dynamically adjusted, driving the vibrating rod (3) to move forward and backward, thereby realizing the insertion and withdrawal of the vibrating rod (3).

[0023] In this embodiment, the longitudinal vibrator longitudinal movement trolley (2) is equipped with a drive motor to drive the longitudinal vibrator longitudinal movement trolley (2) to move on the sliding track.

[0024] like Figure 2 、 3 As shown, in this embodiment, the number of the vibrating rods (3) is two, and they are used in conjunction with two longitudinal vibrating rod longitudinal moving trolleys (2). In order to enhance the compactness of the longitudinal pouring of the top concrete, guide holes (6) are opened at the end of the trolley blocking template (5) and the plugging plates on both sides of the pouring gun, and two specially made insertion vibrating rods (3) with a length of 12 meters are set. The longitudinal moving trolley is used to automatically insert the secondary lining concrete for vibration, and intelligent control is implemented.

[0025] Compared with the common vertical insertion vibration method, the utility model can dynamically move and vibrate longitudinally, and the concrete of the entire longitudinal length of the top arch of the trolley can be vibrated without dead angles, and the quality of the concrete vibration is uniform and dense. The longitudinal movement of the vibrating rod (3) can realize the functions of exhausting and raising slurry, making the concrete molding surface smoother.

[0026] The present invention is not limited to the aforementioned specific embodiments, but extends to any new features or any new combination disclosed in this specification, as well as any new method or process steps or any new combination disclosed.

Claims

1. A secondary lining trolley concrete longitudinal vibrating device, characterized in that: The invention comprises a longitudinal pouring trolley (1), a longitudinal vibrating rod longitudinal movement trolley (2) being installed on the top of the longitudinal pouring trolley (1), the longitudinal vibrating rod longitudinal movement trolley (2) being moved on the longitudinal pouring trolley (1) via a sliding track, and a vibrating rod (3) being installed above the longitudinal vibrating rod longitudinal movement trolley (2); a blocking template (5) being provided on the top of the secondary lining trolley, the blocking template (5) being provided with a guide hole (6), and the vibrating rod (3) being longitudinally inserted into the blocking template (5) through the guide hole (6) for vibration.

2. A secondary lining trolley concrete longitudinal vibrating device according to claim 1, characterized in that: The vibrating rod (3) is provided with a front lifting fulcrum (7) and a rear lifting fulcrum (8); the front lifting fulcrum (7) is arranged at the left end of the longitudinal pouring trolley (1), and the rear lifting fulcrum (8) is arranged on the longitudinal vibrating rod longitudinal movement trolley (2).

3. A secondary lining trolley concrete longitudinal vibrating device according to claim 2, characterized in that: A sliding roller is provided on the front lifting fulcrum (7), and the sliding roller is slidably connected to the vibrating rod (3).

4. A secondary lining trolley concrete longitudinal vibrating device according to claim 2, characterized in that: The rear lifting support point (8) is detachably connected to the vibrating rod (3).

5. The longitudinal vibrating device for concrete of a secondary lining trolley according to claim 1, characterized in that: The longitudinal vibrating rod longitudinal moving trolley (2) is equipped with a driving motor for driving the longitudinal vibrating rod longitudinal moving trolley (2) to move on the sliding track.