Integrated hydraulic station with filtering device

By introducing trumpet hole filtering and filter frame structure into the hydraulic station and equipping it with a motor-driven brush cleaning mechanism, the problem of easy clogging of the filter cotton ring is solved, impurities are efficiently cleaned, and the service life of the equipment is extended.

CN223411169UActive Publication Date: 2025-10-03JIANGSU WESTON INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422862994.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-23
Publication Date
2025-10-03
Estimated Expiration
2034-11-23

AI Technical Summary

Technical Problem

In existing hydraulic stations, filter cotton rings are easily clogged and difficult to clean, which shortens their service life.

Method used

The filter adopts trumpet hole filtering and filter frame structure, combined with the motor-driven brush cleaning mechanism, to achieve effective filtration and cleaning of impurities.

Benefits of technology

It improves the convenience of cleaning after impurities are filtered, prevents blockage, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integrated hydraulic station with a filtering device, and relates to the technical field of integrated hydraulic stations, the integrated hydraulic station comprises an integrated hydraulic station body, a cleaning mechanism and the filtering device, and the integrated hydraulic station body comprises an oil tank and a hydraulic pump; the filtering device comprises a filtering cylinder, the filtering cylinder is fixedly connected to the inner side wall of the oil tank, a plurality of horn holes are formed in the outer surface of the filtering cylinder, and a filtering frame body is fixedly connected to the inner wall of one side of the filtering cylinder; the cleaning mechanism comprises a motor, the motor is fixedly connected to the outer side face of the oil tank, the output end of the motor is fixedly connected with a rotating rod, the end, away from the motor, of the rotating rod movably penetrates through the oil tank and the filter cartridge and then is fixedly connected with a rotating plate, and the two ends of the side face, away from the rotating rod, of the rotating plate are fixedly connected with mounting plates. Brushes are mounted on the side faces, close to each other, of the two mounting plates. Through cooperation of the structure, impurities generated after filtering can be cleaned more easily, blockage is prevented, and the service life is prolonged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of integrated hydraulic stations, in particular to an integrated hydraulic station with a filtering device. Background Art

[0002] An integrated hydraulic station, also known as a hydraulic pump station, is a standalone hydraulic device. It primarily consists of a pump unit, a manifold or valve assembly, a fuel tank, an electrical box, and other components. Over time, the hydraulic oil in the station accumulates a significant amount of impurities, mostly caused by friction between mechanical components. The accumulation of these impurities within the station can negatively impact the quality of the hydraulic oil.

[0003] Referring to the utility model with announcement number CN213540931U, a filtering device for a hydraulic station is disclosed, including an oil tank; a hydraulic pump arranged on the oil tank, and the input end of the hydraulic pump is plugged into the oil tank; a filtering device is provided on the output end of the hydraulic pump; the filtering device includes a filter cartridge, the filter cartridge is provided with multiple first filter holes, and a filter cotton ring is provided in the filter cartridge.

[0004] During the implementation of this application, it was found that the technology has the following problems: although the filter cotton ring can be used to filter smaller impurities in the hydraulic oil in the above patent documents, during long-term use, the impurities in the hydraulic oil are easily attached to the filter cotton ring, which may cause the filter cotton ring to be blocked and affect the service life; and the structure of the filter cotton ring is relatively complex, with multiple filter layers and pores inside. These structures make it easier for impurities to hide in it, and it is difficult to clean the impurities generated by filtration, resulting in a poor service life.

[0005] For this purpose, an integrated hydraulic station with a filtering device is proposed. Utility Model Content

[0006] The purpose of the utility model is to provide an integrated hydraulic station with a filtering device in order to make it easier to clean impurities generated after filtration, prevent clogging, and increase service life.

[0007] The technical solutions adopted in this utility model are as follows:

[0008] An integrated hydraulic station with a filtering device comprises an integrated hydraulic station body, a cleaning mechanism and a filtering device, wherein the integrated hydraulic station body comprises an oil tank and a hydraulic pump, wherein the hydraulic pump is mounted on the upper surface of the oil tank, and an input end of the hydraulic pump is connected to a connecting pipe;

[0009] The filter device includes a filter cartridge, which is fixedly connected to the inner wall of the oil tank. The outer surface of the filter cartridge is provided with a plurality of trumpet holes, and the inner diameters of the trumpet holes gradually decrease from the inside to the outside. A filter frame is fixedly connected to the inner wall of one side of the filter cartridge, and an end of the connecting pipe away from the hydraulic pump extends into the interior of the oil tank and is communicated with the internal volume of the filter frame.

[0010] The cleaning mechanism includes a motor, which is fixedly connected to the outer side of the oil tank, and the output end of the motor is fixedly connected to a rotating rod. The end of the rotating rod away from the motor moves through the oil tank and the filter cartridge and is fixedly connected to a rotating plate. The two ends of the rotating plate on the side away from the rotating rod are fixedly connected to mounting plates, and a brush is installed on a side where the two mounting plates are close to each other, and the side of the brush away from the mounting plate is in contact with the outer surface of the filter frame.

[0011] Furthermore, the length of the rotating plate is greater than the outer diameter of the filter frame.

[0012] Furthermore, the filter frame is made of a filter mesh with a specification of 350 meshes.

[0013] Furthermore, a drain pipe is installed on the front side of the oil tank, the internal volume of the drain pipe is connected to the internal volume of the bottom end of the oil tank, and a valve is installed on the outer surface of the drain pipe.

[0014] Furthermore, the inner bottom surface of the oil tank is inclined from all sides toward the inner opening of the drain pipe.

[0015] Furthermore, the input end of the motor is electrically connected to an external power supply.

[0016] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0017] The utility model discloses using the trumpet hole to filter larger impurities in the hydraulic oil in the oil tank, and the filter frame to filter smaller impurities in the hydraulic oil in the oil tank; and in the process of filtering impurities, impurities will inevitably adhere to the outer surface of the filter frame. When cleaning is needed, the motor can be started to make the rotating rod drive the rotating plate to rotate. The rotating rotating plate will drive the brush to clean along the outer surface of the filter frame through the mounting plate, so as to remove some of the attached fine impurities. The cleaned impurities will slowly fall to the inner bottom surface of the lower end of the filter cylinder, and the inner diameter size of the several trumpet holes gradually decreases from the inside to the outside, which is also convenient for the cleaned impurities to be discharged from the inside of the filter cylinder to the inner bottom surface of the oil tank, which is convenient for subsequent centralized cleaning; compared with the use of filter cotton ring for filtering in CN213540931U, the present application can more easily clean the impurities generated after filtration, prevent blockage and improve service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional diagram of the utility model;

[0019] Figure 2 It is a side sectional view of the utility model;

[0020] Figure 3 It is a cross-sectional view of the cleaning mechanism and the filtering device in the present utility model;

[0021] Figure 4 It is a three-dimensional diagram of the cleaning mechanism in the present utility model;

[0022] Figure 5 This is a schematic diagram of the interior of the filter cartridge in the present invention.

[0023] Markings in the figure: 1-integrated hydraulic station body, 2-connecting pipe, 3-cleaning mechanism, 4-filter device, 11-oil tank, 12-hydraulic pump, 13-drain pipe, 14-valve, 31-motor, 32-rotating rod, 33-rotating plate, 34-mounting plate, 35-brush, 41-filter cartridge, 42-trumpet hole, 43-filter frame. DETAILED DESCRIPTION

[0024] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the embodiments described are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention. Example

[0025] Reference Figure 1-Figure 5, an integrated hydraulic station with a filtering device, comprising an integrated hydraulic station body 1, a cleaning mechanism 3 and a filtering device 4, the integrated hydraulic station body 1 comprises an oil tank 11 and a hydraulic pump 12, the hydraulic pump 12 is mounted on the upper surface of the oil tank 11, and the input end of the hydraulic pump 12 is connected to a connecting pipe 2; the filtering device 4 comprises a filter cartridge 41, the filter cartridge 41 is fixedly connected to the inner wall of the oil tank 11, the outer surface of the filter cartridge 41 is provided with a plurality of trumpet holes 42, the inner diameters of the plurality of trumpet holes 42 gradually decrease from the inside to the outside, a filter frame 43 is fixedly connected to the inner wall of one side of the filter cartridge 41, the filter frame 43 is made of a filter mesh with a specification of 350 mesh, and the end of the connecting pipe 2 away from the hydraulic pump 12 extends into the interior of the oil tank 11 and is connected to the internal volume cavity of the filter frame 43; specifically, the trumpet holes 42 can be used to filter larger impurities in the hydraulic oil in the oil tank 11, and the filter frame 43 can be used to filter smaller impurities in the hydraulic oil in the oil tank 11.

[0026] Reference Figure 1-Figure 5 The cleaning mechanism 3 includes a motor 31, which is fixedly connected to the outer side of the oil tank 11. The output end of the motor 31 is fixedly connected to a rotating rod 32. The end of the rotating rod 32 away from the motor 31 moves through the oil tank 11 and the filter cartridge 41 and is fixedly connected to a rotating plate 33. The length of the rotating plate 33 is larger than the outer diameter of the filter frame 43. The two ends of the side of the rotating plate 33 away from the rotating rod 32 are fixedly connected to mounting plates 34. A brush 35 is installed on the side where the two mounting plates 34 are close to each other, and the side of the brush 35 away from the mounting plate 34 is in contact with the outer surface of the filter frame 43. The input end of the motor 31 is electrically connected to an external power supply. Specifically, impurities will inevitably adhere to the filter frame 43 during the process of filtering impurities. When the outer surface of the filter frame 43 needs to be cleaned, the motor 31 can be started to make the rotating rod 32 drive the rotating plate 33 to rotate. The rotating rotating plate 33 will drive the brush 35 through the mounting plate 34 to clean along the outer surface of the filter frame 43, so as to clean up some attached fine impurities. The cleaned impurities will slowly fall to the inner bottom surface of the lower end of the filter cylinder 41, and the inner diameter size of the several horn holes 42 gradually decreases from the inside to the outside, which is also convenient for the cleaned impurities to be discharged from the inside of the filter cylinder 41 to the inner bottom surface of the oil tank 11, so as to facilitate subsequent centralized cleaning; compared with the use of filter cotton rings for filtering in CN213540931U, the present application can more easily clean the impurities generated after filtration, prevent blockage, and improve service life.

[0027] Reference Figure 1-Figure 5A drain pipe 13 is installed on the front side of the fuel tank 11. The internal volume of the drain pipe 13 is connected to the internal volume of the bottom end of the fuel tank 11, and a valve 14 is installed on the outer surface of the drain pipe 13. The inner bottom surface of the fuel tank 11 is inclined from all sides to the internal opening of the drain pipe 13; specifically, when it is necessary to discharge impurities inside the fuel tank 11, the valve 14 can be opened and the inside of the fuel tank 11 can be flushed so that the impurities on the inner bottom surface of the fuel tank 11 can be discharged from the drain pipe 13.

[0028] The implementation principle of an embodiment of an integrated hydraulic station with a filtering device in this application is as follows:

[0029] When using the device, first connect the external power supply, and use the trumpet hole 42 to filter larger impurities in the hydraulic oil in the oil tank 11, while the filter frame 43 can filter smaller impurities in the hydraulic oil in the oil tank 11; and in the process of filtering impurities, it is inevitable that impurities will adhere to the outer surface of the filter frame 43. When cleaning is needed, the motor 31 can be started to make the rotating rod 32 drive the rotating plate 33 to rotate. The rotating rotating plate 33 will drive the brush 35 along the outer surface of the filter frame 43 through the mounting plate 34 to clean some of the attached fine impurities. The cleaned impurities will slowly fall to the inner bottom surface of the lower end of the filter barrel 41, and the inner diameter size of the several trumpet holes 42 gradually decreases from the inside to the outside, which is also convenient for the cleaned impurities to be discharged from the inside of the filter barrel 41 to the inner bottom surface of the oil tank 11, which is convenient for subsequent centralized cleaning; compared with the use of filter cotton ring for filtering in CN213540931U, the present application can more easily clean the impurities generated after filtering, prevent clogging, and improve the service life.

[0030] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features thereof can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. An integrated hydraulic station with a filtering device, comprising an integrated hydraulic station body (1), a cleaning mechanism (3) and a filtering device (4), characterized in that: The integrated hydraulic station body (1) comprises an oil tank (11) and a hydraulic pump (12), wherein the hydraulic pump (12) is mounted on the upper surface of the oil tank (11), and the input end of the hydraulic pump (12) is connected to a connecting pipe (2); The filtering device (4) includes a filter cartridge (41), the filter cartridge (41) is fixedly connected to the inner wall of the oil tank (11), a plurality of trumpet holes (42) are opened on the outer surface of the filter cartridge (41), and the inner diameters of the plurality of trumpet holes (42) gradually decrease from the inside to the outside. A filter frame (43) is fixedly connected to the inner wall of one side of the filter cartridge (41), and an end of the connecting pipe (2) away from the hydraulic pump (12) extends into the interior of the oil tank (11) and is communicated with the internal volume of the filter frame (43); The cleaning mechanism (3) includes a motor (31), the motor (31) is fixedly connected to the outer side of the oil tank (11), the output end of the motor (31) is fixedly connected to a rotating rod (32), the end of the rotating rod (32) away from the motor (31) moves through the oil tank (11) and the filter cartridge (41) and is fixedly connected to a rotating plate (33), the two ends of the side of the rotating plate (33) away from the rotating rod (32) are fixedly connected to mounting plates (34), a brush (35) is installed on the side where the two mounting plates (34) are close to each other, and the side of the brush (35) away from the mounting plate (34) is in contact with the outer surface of the filter frame (43).

2. The integrated hydraulic station with a filtering device according to claim 1, characterized in that: The length of the rotating plate (33) is greater than the outer diameter of the filter frame (43).

3. The integrated hydraulic station with a filtering device according to claim 1, characterized in that: The filter frame (43) is made of a filter screen with a specification of 350 meshes.

4. The integrated hydraulic station with a filtering device according to claim 1, characterized in that: A drain pipe (13) is installed on the front side of the oil tank (11), the internal volume of the drain pipe (13) is connected to the internal volume of the bottom end of the oil tank (11), and a valve (14) is installed on the outer surface of the drain pipe (13).

5. The integrated hydraulic station with a filtering device according to claim 4, characterized in that: The inner bottom surface of the oil tank (11) is inclined from all sides toward the inner opening of the drain pipe (13).

6. The integrated hydraulic station with a filtering device according to claim 1, characterized in that: The input end of the motor (31) is electrically connected to an external power supply.

Citation Information

Patent Citations

  • Filtering device for hydraulic station

    CN213540931U