Photovoltaic module installation horizontal device special for color steel tile roof
By designing a pay-off device with suction cup and angle detection functions, the guide rail positioning fixture error problem caused by traditional pay-off devices is solved, single-person operation and low-cost photovoltaic module installation are achieved, and installation accuracy and convenience are improved.
Patent Information
- Application Number
- CN202422569075.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-24
AI Technical Summary
Traditional pay-out devices lack angle detection capabilities, resulting in horizontal errors in the guide rail positioning fixtures when installing photovoltaic modules on color-coated steel tile roofs, increasing labor costs and requiring two people to operate.
A device including a first cavity seat and a second cavity seat was designed. The cavity seat has a suction cup at the bottom, a piston block and an adjusting bolt inside, a rotating rod and a winding wheel on the top, and is equipped with a positioning ruler and scale lines for automatic positioning and angle detection, enabling single-person operation.
It improves the horizontal accuracy of photovoltaic module installation, reduces labor costs, reduces labor requirements, and improves the convenience and practicality of operation.
Smart Images

Figure CN223412725U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of positioning tools, in particular to a photovoltaic component installation leveling device specially used for color steel tile roofs. Background Art
[0002] When installing photovoltaic modules on a color steel tile roof, the first thing to do is to install the guide rail positioning fixture on the color steel tile roof. When installing the guide rail positioning fixture, it is necessary to ensure that the guide rail positioning fixture is on the same horizontal plane, which requires staff to perform line-laying operations. Traditional line-laying devices are mostly wire-laying drums, and there are still certain problems when using them. For example, traditional wire-laying drums lack the function of angle detection. During the longitudinal wire pulling process, it is easy for the positioning line angle of the wire-laying drum to deviate, resulting in errors in the installation level of the guide rail positioning fixtures in the same row, resulting in a certain angle deviation between the photovoltaic and the color steel tiles installed in the subsequent photovoltaic guide rails. In addition, the traditional wire-laying drum line-laying operation generally requires two people, one for pulling the wire and the other for fixing the wire-laying drum, which will increase labor costs. Utility Model Content
[0003] The purpose of the utility model is to provide a photovoltaic module installation leveling device specifically for use on a color steel tile roof, so as to solve the problems raised in the above-mentioned background technology.
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: it includes a first cavity seat and a second cavity seat, the bottoms of the first cavity seat and the second cavity seat are both connected with suction cups, the interiors of the first cavity seat and the second cavity seat are both slidably connected with piston blocks, an adjusting bolt is rotatably provided on one side of the piston block, the top of the second cavity seat is equipped with a mounting seat, the top of the inner cavity of the mounting seat is rotatably connected with a rotating rod, the surface of the rotating rod is fixedly sleeved with a winding wheel, the surface of the winding wheel is wrapped with a positioning line, one end of the positioning line passes through the outside of the mounting seat and is sleeved with a positioning ring, the top of the mounting seat is provided with a rotating block, and the top of the mounting seat is provided with a positioning component.
[0005] In a further embodiment, a rotating disk fixedly sleeved with the adjusting bolt is provided on one side of each of the first cavity seat and the second cavity seat.
[0006] The above technical solution makes it convenient for the staff to rotate the adjusting bolt, thereby driving the position of the piston block to move.
[0007] In a further embodiment, one end of the rotating rod passes through the outside of the mounting seat and is fixed with a rotating handle.
[0008] The above technical solution is adopted: it is convenient for the staff to rotate the rotating rod and convenient for the winding wheel to reel in the positioning line.
[0009] In a further embodiment, the positioning assembly includes a positioning ruler, one end of the positioning ruler is fixedly connected to the rotating block, and scale lines are sprayed on the top of the mounting seat.
[0010] The above technical solution is adopted to facilitate positioning of the positioning line and detection of deviation angle.
[0011] In a further embodiment, a bracket is fixedly coupled to the surface of the rotating block, and the other end of the bracket is fixedly connected to the positioning ring.
[0012] Adopting the above technical solution: it is convenient to fix the positioning ring and the rotating block together.
[0013] In a further embodiment, the bottom of the rotating block is equipped with an annular sliding block, and the top of the mounting seat is provided with an annular sliding groove slidably connected to the annular sliding block.
[0014] By adopting the above technical solution, when the rotating block rotates, the rotation of the rotating block can be limited and the friction during rotation can be reduced.
[0015] In a further embodiment, a positioning rod is screwed onto the top of the first cavity seat, and one end of the positioning line is connected to the positioning rod.
[0016] The above technical solution is adopted to facilitate the fixing of the first cavity seat and the positioning line together.
[0017] In a further embodiment, a positioning bolt is threaded onto the top of the rotating rod, and one end of the positioning bolt passes through the interior of the mounting seat and is threadedly connected to the bottom of the inner cavity of the mounting seat.
[0018] The above technical solution is adopted to facilitate the rotation limiting of the rotating rod.
[0019] Compared with the prior art, the beneficial effects of the present invention are:
[0020] 1. The utility model is provided with suction cups at the bottom of the first cavity seat and the second cavity seat. When the piston block moves, negative pressure can be generated inside the first cavity seat and the second cavity seat, so that the first cavity seat and the second cavity seat are adsorbed in the water trough of the color steel tile. There is no need for staff to fix the pay-off reel, and one person can complete the pay-off work, thereby reducing labor costs.
[0021] 2. The utility model is designed with a rotating block on the top of the mounting seat. When the positioning line has an angular deviation during longitudinal laying-out, the positioning line drives the rotating block to rotate the angle under the action of the positioning ring and the bracket, and then the rotating block drives the positioning scale to rotate. The staff can move the second cavity seat according to the deviation between the positioning scale and the scale line so that the positioning line reaches the specified vertical angle, thereby improving convenience and practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic structural diagram of an embodiment of the present utility model;
[0023] Figure 2 This is a structural cross-sectional view of the mounting base according to an embodiment of the present utility model;
[0024] Figure 3 This is a bottom view of the structure of the first cavity seat of the embodiment of the utility model;
[0025] Figure 4 For this utility model Figure 1 Enlarged view of point A in the middle;
[0026] Figure 5 This is a cross-sectional view of the structure of the first cavity seat of an embodiment of the present utility model;
[0027] Figure 6 This is a schematic structural diagram of a mounting base according to an embodiment of the present utility model;
[0028] Figure 7 This is a bottom view of the structure of the rotating block according to an embodiment of the present invention.
[0029] In the figure: 1. First cavity seat; 2. Second cavity seat; 3. Suction cup; 4. Piston block; 5. Adjusting bolt; 6. Mounting seat; 7. Rotating rod; 8. Winding wheel; 9. Positioning line; 10. Positioning ring; 11. Rotating block; 12. Positioning assembly; 121. Positioning scale; 122. Scale line; 13. Rotating disk; 14. Rotating handle; 15. Bracket; 16. Annular slider; 17. Annular slide; 18. Positioning rod; 19. Positioning bolt. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] Example 1
[0032] See also Figure 1 、 Figure 2 、 Figure 3 、 Figure 6 and Figure 7As shown, a photovoltaic module installation leveling device specially used for color steel tile roofs includes a first cavity seat 1 and a second cavity seat 2. The bottoms of the first cavity seat 1 and the second cavity seat 2 are both connected with a suction cup 3. The interiors of the first cavity seat 1 and the second cavity seat 2 are both slidably connected with a piston block 4. An adjusting bolt 5 is rotated on one side of the piston block 4. A rotating disk 13 fixedly sleeved with the adjusting bolt 5 is provided on one side of the first cavity seat 1 and the second cavity seat 2. After the setting of the rotating disk 13, it is convenient for the staff to rotate the adjusting bolt 5, thereby driving the position of the piston block 4 to adjust. Move, the top of the first cavity seat 1 is screwed with a positioning rod 18, and one end of the positioning line 9 is connected to the positioning rod 18. After the positioning rod 18 is set, the first cavity seat 1 and the positioning line 9 are conveniently fixed together, and suction cups 3 are installed at the bottom of the first cavity seat 1 and the second cavity seat 2. When the piston block 4 moves, negative pressure can be generated inside the first cavity seat 1 and the second cavity seat 2, so that the first cavity seat 1 and the second cavity seat 2 are adsorbed in the water trough of the color steel tile. There is no need for staff to fix the wire-paying reel, and one person can complete the wire-paying work, reducing labor costs.
[0033] Brief description of the usage process: When positioning and paying out, the staff first places the first cavity seat 1 into the water trough of the color steel tile, and then rotates the adjusting bolt 5 to drive the piston block 4 to move inside the first cavity seat 1. Negative pressure is generated inside the first cavity seat 1, and the suction cup 3 generates suction to adsorb the first cavity seat 1 inside the water trough of the color steel tile. When the first cavity seat 1 is fixed, the staff moves the second cavity seat 2 to the other end of the color steel tile and fixes the second cavity seat 2 in the same way. During this period, the second cavity seat 2 moves, and the positioning line 9 comes out from the inside of the mounting seat 6 to realize the paying out work. There is no need for staff to fix the pay-out reel. One person can complete the pay-out work, reducing labor costs.
[0034] See also Figure 1 、 Figure 3 and Figure 5As shown, the top of the second cavity seat 2 is equipped with a mounting seat 6, the top of the inner cavity of the mounting seat 6 is rotatably connected to a rotating rod 7, the surface of the rotating rod 7 is fixedly sleeved with a winding wheel 8, the surface of the winding wheel 8 is wound with a positioning line 9, one end of the positioning line 9 passes through the outside of the mounting seat 6 and is sleeved with a positioning ring 10, a rotating block 11 is provided on the top of the mounting seat 6, a positioning assembly 12 is provided on the top of the mounting seat 6, one end of the rotating rod 7 passes through the outside of the mounting seat 6 and is fixed with a rotating handle 14, after the rotating handle 14 is set, the square The staff rotates the rotating rod 7 to facilitate the winding wheel 8 to reel in the positioning line 9. The positioning assembly 12 includes a positioning ruler 121. One end of the positioning ruler 121 is fixedly connected to the rotating block 11. The top of the mounting seat 6 is sprayed with a scale line 122. Through the positioning ruler 121 and the scale line 122, it is convenient to locate the positioning line 9 and detect the deviation angle. The surface of the rotating block 11 is fixedly combined with a bracket 15. The other end of the bracket 15 is fixedly connected to the positioning ring 10. After the setting of the bracket 15, it is convenient to position the positioning ring 10. The top of the mounting base 6 is provided with an annular slide block 16, and the top of the mounting base 6 is provided with an annular slide groove 17 which is slidably connected to the annular slide block 16. Through the setting of the annular slide groove 17 and the annular slide block 16, when the rotating block 11 rotates, the rotating block 11 can be limited in rotation and the friction during rotation can be reduced. The top of the rotating rod 7 is screwed with a positioning bolt 19, and one end of the positioning bolt 19 passes through the interior of the mounting base 6 and is threadedly connected to the bottom of the inner cavity of the mounting base 6. Through the setting of the positioning bolt 19, it is convenient to limit the rotation of the rotating rod 7. By designing a rotating block 11 at the top of the mounting base 6, when the longitudinal line is laid out, after the angular deviation of the positioning line 9 occurs, the positioning line 9 drives the rotating block 11 to rotate the angle under the action of the positioning ring 10 and the bracket 15, and then the rotating block 11 drives the positioning scale 121 to rotate, and the staff can move the second cavity seat 2 according to the deviation between the positioning scale 121 and the scale line 122, so that its positioning line 9 reaches the specified vertical angle, thereby improving convenience and practicality.
[0035] Brief description of the usage process: When laying out the line longitudinally, after the first cavity seat 1 is fixed, if there is an angle error in the positioning line 9 between the first cavity seat 1 and the second cavity seat 2, after the positioning line 9 has an angle deviation, the positioning line 9 drives the rotating block 11 to rotate the angle under the action of the positioning ring 10 and the bracket 15, and then the rotating block 11 drives the positioning scale 121 to rotate. The staff can move the second cavity seat 2 according to the deviation between the positioning scale 121 and the scale line 122 so that the positioning line 9 reaches the specified vertical angle. After completion, fix the second cavity seat 2 and tighten the positioning bolt 19 to improve convenience and practicality.
[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A photovoltaic module installation leveling device specifically for use on a color steel tile roof, comprising a first cavity seat (1) and a second cavity seat (2), characterized in that: The bottoms of the first cavity seat (1) and the second cavity seat (2) are both connected with a suction cup (3), the interiors of the first cavity seat (1) and the second cavity seat (2) are both slidably connected with a piston block (4), one side of the piston block (4) is rotatably provided with an adjusting bolt (5), the top of the second cavity seat (2) is equipped with a mounting seat (6), the top of the inner cavity of the mounting seat (6) is rotatably connected with a rotating rod (7), the surface of the rotating rod (7) is fixedly sleeved with a winding wheel (8), the surface of the winding wheel (8) is wound with a positioning line (9), one end of the positioning line (9) passes through the outside of the mounting seat (6) and is sleeved with a positioning ring (10), the top of the mounting seat (6) is provided with a rotating block (11), and the top of the mounting seat (6) is provided with a positioning component (12).
2. The photovoltaic module installation leveling device specifically for color steel tile roofs according to claim 1 is characterized by: A rotating disk (13) fixedly sleeved with the adjusting bolt (5) is provided on one side of each of the first cavity seat (1) and the second cavity seat (2).
3. The photovoltaic module installation leveling device specifically for color steel tile roofs according to claim 1 is characterized by: One end of the rotating rod (7) passes through the outside of the mounting seat (6) and is fixed with a rotating handle (14).
4. The photovoltaic module installation leveling device specifically for color steel tile roofs according to claim 1 is characterized by: The positioning assembly (12) comprises a positioning scale (121), one end of which is fixedly connected to the rotating block (11), and a scale line (122) is sprayed on the top of the mounting seat (6).
5. The photovoltaic module installation leveling device specifically for color steel tile roofs according to claim 1 is characterized by: A bracket (15) is fixedly coupled to the surface of the rotating block (11), and the other end of the bracket (15) is fixedly connected to the positioning ring (10).
6. The photovoltaic module installation leveling device specifically for color steel tile roofs according to claim 1 is characterized by: The bottom of the rotating block (11) is equipped with an annular sliding block (16), and the top of the mounting seat (6) is provided with an annular sliding groove (17) which is slidably connected to the annular sliding block (16).
7. The photovoltaic module installation leveling device specifically for color steel tile roofs according to claim 1 is characterized by: A positioning rod (18) is screwed onto the top of the first cavity seat (1), and one end of the positioning line (9) is connected to the positioning rod (18).
8. The photovoltaic module installation leveling device specifically for color steel tile roofs according to claim 1 is characterized by: A positioning bolt (19) is screwed onto the top of the rotating rod (7), and one end of the positioning bolt (19) passes through the interior of the mounting seat (6) and is threadedly connected to the bottom of the inner cavity of the mounting seat (6).