Wire harness outlet sealing device and battery pack
By designing a wiring harness outlet sealing device, including a sealing base, an outlet and a wiring harness distributor, the problem of incompatibility between the wiring harness and the battery pack structure is solved, and fixed sealing and wiring outlet optimization of the wiring harness are achieved.
Patent Information
- Application Number
- CN202422566872.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-23
AI Technical Summary
In the existing technology, the wiring harness outlet direction optimization solution is not compatible with the battery pack structure, resulting in poor wiring harness fixing and sealing, which makes it difficult to meet actual outlet requirements.
A wiring harness outlet sealing device is designed, which includes a sealing base, an outlet, a harness port and a harness distributor. These components are used to seal and fix the wire body and optimize the direction and distribution of the wire harness.
The fixed sealing requirements of the wiring harness are achieved, the wiring outlet position and direction of the wiring harness are optimized, the adaptability and sealing effect of the wiring harness are improved, and wear and aging are reduced.
Smart Images

Figure CN223414174U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile batteries, in particular to a wiring harness outlet sealing device and a battery pack. Background Art
[0002] The rise of new energy vehicles has led to the development of a series of products, including the emergence of new energy shared electric vehicles, among which the wiring harness plays an important role in the battery pack. The position design of the wiring harness outlet on the structural component is an important decisive factor, which can prevent the wiring harness from causing problems such as wear during the vehicle's driving process. In order to avoid accelerated aging and damage of the wiring harness, the wiring harness module outlet also needs to be sealed. In the existing technology, the optimization scheme for the wiring harness outlet direction of the power battery system is often designed according to the structure of the battery pack, with poor adaptability, and it is difficult to meet the actual wiring harness outlet requirements, and the fixed sealing requirements of the wiring harness cannot be guaranteed. Utility Model Content
[0003] The purpose of this utility model is to provide a wiring harness outlet sealing device to solve the above technical problems;
[0004] The purpose of the present invention is also to provide a battery pack to solve the above technical problems.
[0005] The technical problem solved by the present invention can be achieved by adopting the following technical solutions:
[0006] A wiring harness outlet sealing device includes a sealing base, the sealing base is provided with:
[0007] A wire outlet, from which the wires of the battery unit are led out into the sealing base;
[0008] A cable tie opening is provided on a side of the sealing base away from the cable outlet, and the cable body passing through the sealing base and led out to the outside is embedded in the cable tie opening;
[0009] The harness distributor is arranged at the wire outlet, and the harness distributor is provided with harness holes for sealingly leading out each wire body of the harness.
[0010] Preferably, the sealing base is a groove-shaped structure, and the wire outlet is vertically arranged on the side wall of the sealing base.
[0011] Preferably, the wire outlet is a rectangular opening vertically provided on a side of the sealing base away from the wire outlet.
[0012] Preferably, the top of the cable tie opening is located at the top end of the sealing base, and the bottom of the cable tie opening is an arc-shaped structure.
[0013] Preferably, the wiring harness distributor includes a base, which is arranged in the wiring outlet and adapted to the shape of the wiring outlet, and the wiring harness hole passes through the base.
[0014] Preferably, it further includes a sealing ring, which is arranged on the side of the base facing the sealing base, and a wiring harness hole is correspondingly formed in the sealing ring, and each wire of the wiring harness passes through the sealing ring into the sealing base.
[0015] Preferably, the wire harness includes at least a positive wire, a negative wire and a communication wire, and the sealing ring includes a first sealing ring for leading out the positive wire, a second sealing ring for leading out the negative wire and a third sealing ring for leading out the communication wire.
[0016] Preferably, the first sealing ring, the second sealing ring and the third sealing ring are arranged adjacent to each other.
[0017] Preferably, the back of the sealing base is provided with reinforcing ribs for increasing strength; and the sealing base is filled with sealant.
[0018] A battery pack includes an outer shell and a battery module arranged in the outer shell, the outer shell is provided with a connector for connecting to an external load, and also includes the wiring harness outlet sealing device, which is arranged on the battery module, and the wires of the battery module are led out from the outlet and connected to the connector.
[0019] Beneficial effects of the present invention: Due to the adoption of the above technical solution, the present invention fixes the wire harness by setting a wire harness outlet sealing device adapted to the battery pack, and uses the wire outlet, wire harness port and wire harness distributor to seal the wire body, thereby ensuring the fixed sealing requirements of the wire harness, and uses the wire harness distributor to complete the distribution and management of the wire harness, thereby optimizing the direction and distribution of the wire harness and meeting the actual wire harness outlet requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a structural diagram of a sealing base in an embodiment of the present utility model;
[0021] Figure 2 This is a structural diagram of a wiring harness distributor in an embodiment of the present utility model;
[0022] Figure 3 A bottom view of the reinforcing rib in an embodiment of the present utility model;
[0023] Figure 4 This is a top view of the sealing base in an embodiment of the present utility model;
[0024] Figure 5 This is a schematic diagram of the sealant in the embodiment of the present utility model;
[0025] Figure 6 This is a schematic diagram of the assembly of the battery pack and the wiring harness outlet sealing device in an embodiment of the present utility model.
[0026] In the accompanying drawings: 1. Sealing base; 2. Wire outlet; 3. Wire harness outlet; 4. Wire harness distributor; 41. Base; 42. Sealing ring; 421. First sealing ring; 422. Second sealing ring; 423. Third sealing ring; 5. Reinforcing rib; 6. Sealant; 7. Wire harness outlet sealing device; 81. Outer shell; 82. Battery module; 83. Connector. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features therein can be combined with each other.
[0029] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, but they are not intended to limit the present invention.
[0030] A wiring harness outlet sealing device, such as Figures 1 to 5 As shown, it includes a sealing base 1, on which is provided,
[0031] Outlet 2, the battery cell wires are led out from the outlet 2 to the sealing base 1;
[0032] The cable opening 3 is provided on the side of the sealing base 1 away from the cable outlet 2, and the wires passing through the sealing base 1 and leading to the outside are embedded in the cable opening 3;
[0033] The harness distributor 4 is provided at the wire outlet 2 and is provided with harness holes for sealingly leading out each wire of the harness.
[0034] Specifically, the present invention optimizes the structure of the wiring harness fixing method and the wiring harness outlet 2 of the battery pack, and has good compatibility with the battery pack. The wiring harness is fixed by sealing the wire body using the outlet 2, the harness port 3 and the harness distributor 4 to ensure the fixing and sealing requirements of the wiring harness, and the harness distributor 4 is used to complete the distribution and management of the wiring harness, thereby optimizing the direction and distribution of the wiring harness and meeting the actual wiring harness outlet requirements.
[0035] In a preferred embodiment, the sealing base 1 is a groove-shaped structure, and the wire outlet 2 is vertically arranged on the side wall of the sealing base 1 .
[0036] Specifically, the sealing base 1 is a groove-shaped structure. After the sealing base 1 is filled with sealant, the top of the sealant is flush with the outer shell surface of the wire harness outlet sealing device 7, thereby enhancing the sealing effect and reducing leakage points.
[0037] In a preferred embodiment, the wire outlet 2 is a rectangular opening vertically provided on a side of the sealing base 1 away from the wire outlet 2 .
[0038] Specifically, the wire outlet 2 is a vertically arranged rectangular opening, which helps to optimize the wire outlet position and direction of the wire harness, so that the wire harness passes through the wire harness distributor 4 and enters the sealing base 1.
[0039] In a preferred embodiment, the top of the cable tie opening 3 is located at the top of the sealing base 1, and the bottom of the cable tie opening 3 is an arc-shaped structure.
[0040] Specifically, the bottom of the harness opening 3 is an arc angle to facilitate the wiring harness to be taken out, and to prevent the wiring harness from causing friction when it shakes here, which may cause the harness leather to be worn for a long time and thus affect the wiring harness signal transmission.
[0041] In a preferred embodiment, the wire harness distributor 4 includes a base 41 . The base 41 is disposed in the wire outlet 2 and is adapted to the shape of the wire outlet 2 . The wire harness hole passes through the base 41 .
[0042] Specifically, the wiring harness distributor 4 of the present invention is arranged in the wire outlet 2, and the base 41 is a rectangular structure adapted to the wire outlet 2. The wiring harness passes through the wiring harness distributor 4 and enters the sealed base 1, solving the problem of friction with the right-angle edge when the wiring harness passes directly through the wire outlet 2, and further optimizing the position and direction of the wiring harness outlet.
[0043] In a preferred embodiment, a sealing ring 42 is further included. The sealing ring 42 is arranged on the side of the base 41 facing the sealing base 1. A corresponding harness hole is formed in the sealing ring 42, and each wire of the harness passes through the sealing ring 42 into the sealing base 1.
[0044] Specifically, the present invention leads out the wiring harness through the sealing ring 42, further improving the sealing performance. At the same time, a corresponding wiring harness hole is formed in the sealing ring 42, so that each wire of the wiring harness can be led out independently, reducing the interference caused by the crossing of the wiring harness, which is beneficial to the management and maintenance of the wiring harness.
[0045] In a preferred embodiment, the wiring harness includes at least a positive line, a negative line and a communication line, and the sealing ring 42 includes a first sealing ring 421 for leading out the positive line, a second sealing ring 422 for leading out the negative line and a third sealing ring 423 for leading out the communication line.
[0046] Specifically, the sealing ring 42 of the present invention fits the wire body of the wiring harness, and the wiring harness holes corresponding to the sealing ring 42 are respectively used for the positive wire, negative wire and communication wire outlets, further optimizing the position and direction of the wiring harness outlets and completing the sealing conditions.
[0047] In a preferred embodiment, the first sealing ring 421, the second sealing ring 422 and the third sealing ring 423 are arranged adjacent to each other. Specifically, the multiple sealing rings 42 are arranged closely adjacent to each other to ensure compact space and improve space utilization.
[0048] In a preferred embodiment, the back of the sealing base 1 is provided with reinforcing ribs 5 for increasing strength.
[0049] Specifically, the present invention adopts cross reinforcement ribs, and the reinforcement ribs 5 are arranged on the back of the sealing base 1 to improve the strength and prevent the strength at this location from being insufficient and failing the vibration test.
[0050] In a preferred embodiment, the sealing base 1 is filled with sealant 6. Specifically, the wire outlet 2 is sealed with sealant 6, so that the wire outlet is in a sealed state, thereby meeting its fixing and sealing requirements.
[0051] A battery pack, such as Figure 6 As shown, it includes an outer shell 81 and a battery module 82 arranged in the outer shell 81, and the outer shell 81 is provided with a connector 83 for connecting an external load. It also includes a wire harness outlet sealing device 7 as in any embodiment, which is arranged on the battery module 82, and the wires of the battery module 82 are led out from the outlet 2 and connected to the connector 83.
[0052] Specifically, the battery cell is placed in the battery module 82, and the wire harness outlet sealing device 7 serves as the upper cover of the battery module 82, leading the wires of the battery cell from the outlet 2 and connecting them to the connector 83, which is used to connect to an external load.
[0053] The present invention leads out the wires of the battery module 82 by setting a wire harness outlet sealing device 7 that is adapted to the battery pack. It does not need to be designed according to the structure of the battery pack and has good adaptability. The wire harness is fixed by sealing the wire body using the wire outlet 2, the wire bundle port 3 and the wire harness distributor 4 to ensure the fixed sealing requirements of the wire harness, and the wire harness distributor 4 is used to complete the distribution and management of the wire harness, thereby optimizing the direction and distribution of the wire harness and meeting the actual wire harness outlet requirements.
[0054] The above description is only a preferred embodiment of the present invention and does not limit the implementation method and protection scope of the present invention. For those skilled in the art, it should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the description and illustrations of the present invention should be included in the protection scope of the present invention.
Claims
1. A wiring harness outlet sealing device, characterized in that: It comprises a sealing base (1), on which is provided: A wire outlet (2), through which the wires of the battery unit are led out into the sealing base (1); A wire harness opening (3) is provided on a side of the sealing base (1) away from the wire outlet (2), and the wire body that passes through the sealing base (1) and is led out to the outside is embedded in the wire harness opening (3); A wire harness distributor (4) is arranged at the wire outlet (2), and the wire harness distributor (4) is provided with wire harness holes for sealingly leading out each wire body of the wire harness.
2. The wire harness outlet sealing device according to claim 1, characterized in that: The sealing base (1) is a groove-shaped structure, and the wire outlet (2) is vertically arranged on the side wall of the sealing base (1).
3. The wire harness outlet sealing device according to claim 1, characterized in that: The wire outlet (2) is a rectangular opening vertically arranged on a side of the sealing base (1) away from the wire outlet (2).
4. The wire harness outlet sealing device according to claim 1, characterized in that: The top of the cable bundle opening (3) is located at the top of the sealing base (1), and the bottom of the cable bundle opening (3) is an arc angle structure.
5. The wiring harness outlet sealing device according to claim 1, characterized in that: The wiring harness distributor (4) comprises a base (41), the base (41) being arranged in the wiring outlet (2) and adapted to the shape of the wiring outlet (2), and the wiring harness hole passing through the base (41).
6. The wire harness outlet sealing device according to claim 5, characterized in that: It also includes a sealing ring (42), which is arranged on the side of the base (41) facing the inside of the sealing base (1), and a wiring harness hole is correspondingly formed in the sealing ring (42), and each wire of the wiring harness passes through the sealing ring (42) into the sealing base (1).
7. The wire harness outlet sealing device according to claim 6, characterized in that: The wire harness includes at least a positive wire, a negative wire, and a communication wire, and the sealing ring (42) includes a first sealing ring (421) for leading out the positive wire, a second sealing ring (422) for leading out the negative wire, and a third sealing ring (423) for leading out the communication wire.
8. The wire harness outlet sealing device according to claim 7, characterized in that: The first sealing ring (421), the second sealing ring (422) and the third sealing ring (423) are arranged adjacent to each other.
9. The wire harness outlet sealing device according to claim 1, characterized in that: The back of the sealing base (1) is provided with reinforcing ribs (5) for increasing strength, and the sealing base (1) is filled with sealant (6).
10. A battery pack comprising an outer shell (81) and a battery module (82) disposed in the outer shell (81), wherein the outer shell (81) is provided with a connector (83) for connecting to an external load, characterized in that: It also includes a wiring harness outlet sealing device (7) as described in any one of claims 1 to 9, which is arranged on the battery module (82), and the wires of the battery module (82) are led out from the outlet (2) and connected to the connector (83).