Stable high-strength connector

By designing a connector structure including a front terminal module, a rear terminal module, an insulating part and a shell, and utilizing welding and screw locking of a metal tensile shell and an inner shell, the problem of the connector being easily damaged under high-intensity swinging and pulling forces is solved, thereby achieving higher stability and service life.

CN223414332UActive Publication Date: 2025-10-03DONG GUAN KUN JIA ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422885468.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-10-03
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

Existing connectors are easily damaged under high-intensity shaking and pulling forces, resulting in desoldering from the circuit board and shortening the service life.

Method used

The structural design includes a front terminal module, a rear terminal module, an insulating part and an outer shell. The stretched shell is formed by metal stretching, the inner shell is welded and fixed to the stretched shell, and the extension is locked by screws to enhance the strength and stability of the connector.

Benefits of technology

The connector's anti-swaying and anti-pulling capabilities are improved, the risk of desoldering is reduced, and the service life is extended.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stable high-strength connector. The stable high-strength connector comprises a front-row terminal module, a rear-row terminal module, an insulating part and a shell, the rear-row terminal module and the front-row terminal module are fixed in a front-back matching mode, the insulating part is fixed to the upper end circumferential side of the first insulator and the upper end circumferential side of the second insulator in a wrapping mode, and the outer shell comprises an inner shell body and a stretching shell body. The stretching shell sleeves the inner shell and is welded and fixed, the stretching shell is formed by stretching metal, the strength of the stretching shell is very high, and the stretching shell is matched with the inner shell to support the inner shell and enhance the strength of the inner shell, so that the stretching shell can bear high-strength swing and pulling force, the inner shell is not easy to damage, and the service life of the stretching shell is prolonged. The two sides of the stretching shell extend outwards to form the extending parts, the fixing holes are formed in the extending parts, plate locking can be carried out through cooperation of screws and the fixing holes, the swing amplitude of the outer shell is reduced, the inner shell and the circuit board are not prone to unsoldering, and the service life of the connector is effectively prolonged.
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Description

Technical Field

[0001] The utility model relates to the technology of connector field, in particular to a stable high-strength connector. Background Art

[0002] Connectors are also called connectors. Also known as headers and sockets in China, they generally refer to electrical connectors. These are devices that connect two active components, transmitting current or signals. Connectors simplify the assembly and mass production of electronic products. They also facilitate repairs; if an electronic component fails, a connector allows for quick replacement. They also enhance design flexibility, giving design engineers greater flexibility when designing and integrating new products and assembling systems from components. Currently, the most widely used connector is the USB connector, with the most popular being USB Type-C. USB Type-C, abbreviated as Type-C, is a hardware interface specification for the Universal Serial Bus (USB). The Type-C connector's strengths include a slimmer design, transfer speeds of up to 10Gbps, and powerful power delivery of up to 100W. Its most notable feature is its reversible USB interface.

[0003] With the promotion and application of connectors, the performance requirements of various products are also becoming higher and higher, especially the ability of connectors to withstand high-intensity swing and pulling forces. However, most connector shells on the market are stamped shells. The strength of stamped shells is easily damaged after being subjected to high-intensity swing and pulling forces. Stamped shells are also prone to desoldering from the circuit board, which shortens the service life of the connector. Therefore, it is necessary to improve the existing connectors. Utility Model Content

[0004] In view of this, the present invention addresses the deficiencies in the prior art, and its main purpose is to provide a stable, high-strength connector that can effectively solve the problem that the stamped shell of the existing connector is easily damaged after high-intensity swinging and subjected to pulling forces, and the stamped shell is also easily desoldered from the circuit board, thereby shortening the service life of the connector.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A stable high-strength connector includes a front-row terminal module, a rear-row terminal module, an insulating member, and a housing;

[0007] The front terminal module includes a first insulator, a front terminal group, and a middle clip. The front terminal group is arranged on the first insulator and has a plurality of front contact portions and a plurality of front welding portions. The plurality of front contact portions are arranged on the front side surface of the first insulator. The plurality of front welding portions extend outward from the lower end of the first insulator. The middle clip is arranged on the first insulator. The welding end of the middle clip extends outward from the lower end of the first insulator, and the middle clip has two hooks.

[0008] The rear terminal module is fixedly coupled with the front terminal module in a front-to-back manner. The rear terminal module includes a second insulator and a rear terminal group. The rear terminal group is disposed on the second insulator. The rear terminal group has a plurality of rear contact portions and a plurality of rear welding portions. The plurality of rear contact portions are arranged on the rear side surface of the second insulator. The plurality of rear welding portions extend outward from the lower end of the second insulator.

[0009] The insulating member is fixedly covered on the upper circumference of the first insulator and the upper circumference of the second insulator, the plurality of front contact portions are exposed on the front side of the insulating member, the two hook portions extend outwardly on the left and right sides of the insulating member, and the plurality of rear contact portions are exposed on the rear side of the insulating member;

[0010] The outer shell includes an inner shell and a stretch shell. The inner shell is sleeved on the front terminal module and the rear terminal module. A welding foot extends from the lower end of the inner shell. The stretch shell is sleeved on the inner shell and welded and fixed. Both sides of the stretch shell have extensions extending outward, and a fixing hole is opened on the extension.

[0011] As a preferred solution, a fixing hole is provided on the rear side surface of the first insulator, and a fixing column is protruded on the front side surface of the second insulator, and the fixing column is inserted into the fixing hole for positioning.

[0012] As a preferred solution, ribs are protruding from the peripheral side surfaces of the fixing column.

[0013] As a preferred solution, a plurality of terminal slots are provided on the rear side surface of the first insulator, and the plurality of terminals of the rear terminal group are all fitted and fixed in the corresponding terminal slots.

[0014] As a preferred solution, the first insulator is provided with a buckle groove, and the second insulator is provided with a buckle portion, which extends into the buckle groove to be buckled and fixed.

[0015] As a preferred solution, a glue flow groove is provided on the first insulator, and a glue flow hole is provided on the middle clip, and the glue flow hole and the glue flow groove are communicated with each other.

[0016] As a preferred solution, the lower end of the first insulator is recessed with a first limiting groove, the lower end of the second insulator is recessed with a second limiting groove, and the lower ends of the front and rear side surfaces of the inner shell are respectively recessed inward with a first limiting portion and a second limiting portion, the first limiting portion cooperates with the first limiting groove for limiting, and the second limiting portion cooperates with the second limiting groove for limiting.

[0017] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical solution that:

[0018] The stretching shell is put on the inner shell and welded to fix it. The stretching shell is formed by metal stretching and has very high strength. It cooperates with the inner shell to provide support for the inner shell and strengthen the strength of the inner shell, so that it can withstand high-intensity swing and pulling force, and the inner shell is not easily damaged. In addition, both sides of the stretching shell extend outward with extensions, and the extensions are provided with fixing holes. The screws can be used to lock the plate with the fixing holes to reduce the swing amplitude of the shell. The inner shell is not easily desoldered from the circuit board, effectively extending the service life of the connector.

[0019] In order to more clearly illustrate the structural features and effects of the present invention, the present invention is described in detail below with reference to the accompanying drawings and specific embodiments: BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of an assembly perspective view of a preferred embodiment of the present utility model;

[0021] Figure 2 This is a partial assembly diagram of a preferred embodiment of the present utility model;

[0022] Figure 3 This is an exploded view of a preferred embodiment of the present utility model;

[0023] Figure 4 It is a cross-sectional view of a preferred embodiment of the present utility model;

[0024] Figure 5 This is a schematic diagram of the assembly of the front row terminal modules and the rear row terminal modules in a preferred embodiment of the present invention;

[0025] Figure 6 This is a schematic diagram of the assembly of the front terminal module and the rear terminal module from another angle in a preferred embodiment of the present invention;

[0026] Figure 7 This is an enlarged schematic diagram of the front row terminal module in a preferred embodiment of the present utility model;

[0027] Figure 8 This is an enlarged schematic diagram of another angle of the front row terminal module in the preferred embodiment of the present utility model;

[0028] Figure 9 This is an enlarged schematic diagram of the rear terminal module in a preferred embodiment of the present utility model;

[0029] Figure 10 It is an enlarged schematic diagram of another angle of the rear terminal module in the preferred embodiment of the present invention.

[0030] Description of the accompanying drawings:

[0031] 10. Front terminal module 11. First insulator

[0032] 111, fixing hole 112, terminal slot

[0033] 113, buckle groove 114, glue flow groove

[0034] 115, first limiting groove 12, front terminal group

[0035] 121, front row contact part 122, front row welding part

[0036] 13. Middle clip 131. Welding end

[0037] 132, hook 133, glue flow hole

[0038] 20. Rear terminal module 21. Second insulator

[0039] 211, fixed column 212, rib

[0040] 213, buckle 214, second limiting groove

[0041] 22. Rear terminal group 221. Rear contact part

[0042] 222, rear welding part 30, insulation part

[0043] 40. Outer shell 41. Inner shell

[0044] 411, welding foot 412, first limiting part

[0045] 413, second limiting portion 42, stretching shell

[0046] 421. Extension portion 422. Fixing hole. DETAILED DESCRIPTION

[0047] Please refer to Figures 1 to 10 As shown, it shows the specific structure of a preferred embodiment of the present invention, including a front terminal module 10, a rear terminal module 20, an insulating member 30 and a housing 40.

[0048] The front terminal module 10 includes a first insulator 11, a front terminal group 12 and a middle clip 13. The front terminal group 12 is arranged on the first insulator 11. The front terminal group 12 has a plurality of front contact portions 121 and a plurality of front welding portions 122. The plurality of front contact portions 121 are arranged on the front side of the first insulator 11. The plurality of front welding portions 122 extend outward from the lower end of the first insulator 11. The middle clip 13 is arranged on the first insulator. The welding end 131 of the middle clip 13 extends outward from the lower end of the first insulator 11, and the middle clip 13 has two hooks 132. In this embodiment, a fixing hole 111 is provided on the rear side surface of the first insulator 11, and a plurality of terminal grooves 112 are provided on the rear side surface of the first insulator 11; in addition, a buckle groove 113 is provided on the first insulator 11; a glue flow groove 114 is provided on the first insulator 11, and a glue flow hole 133 is provided on the middle clip 13. The glue flow hole 133 is interconnected with the glue flow groove 114, so that during injection molding, the glue liquid flows more easily into the interior, which facilitates the molding of the insulating part 30 and also increases the strength of the connector; and a first limiting groove 115 is recessed at the lower end of the first insulator 11.

[0049] The rear terminal module 20 is fixed to the front terminal module 10 in front and back. The rear terminal module 20 includes a second insulator 21 and a rear terminal group 22. The rear terminal group 22 is arranged on the second insulator 21. The rear terminal group 22 has a plurality of rear contact portions 221 and a plurality of rear welding portions 222. The plurality of rear contact portions 221 are arranged on the rear side of the second insulator 21. The plurality of rear welding portions 222 extend outward from the lower end of the second insulator 21. In this embodiment, a fixing column 21 is convexly provided on the front side of the second insulator 21. 1. The fixing post 211 is inserted into the fixing hole 111 for positioning, and a rib 212 is protruded on the peripheral side of the fixing post 211, so that the fixing post 211 and the fixing hole 111 are more firmly and reliably matched; the multiple terminals of the rear terminal group 22 are all matched and fixed in the corresponding terminal grooves 112; in addition, the second insulator 21 is provided with a buckle 213, which extends into the buckle groove 113 for buckling and fixing, so that the first insulator 11 and the second insulator 21 are more firmly and reliably matched; the lower end of the second insulator 21 is recessed with a second limiting groove 214.

[0050] The insulating member 30 is covered and fixed to the upper circumferential side of the first insulator 11 and the upper circumferential side of the second insulator 21. The multiple front contact portions 121 are exposed on the front side of the insulating member 30. The two hooks 132 extend outward on the left and right sides of the insulating member 30. The multiple rear contact portions 221 are exposed on the rear side of the insulating member 30. In this embodiment, the insulating member 30 is fixed to the upper circumferential side of the first insulator 11 and the upper circumferential side of the second insulator 21 by injection molding.

[0051] The outer shell 40 includes an inner shell 41 and a stretching shell 42. The inner shell 41 is sleeved on the front terminal module 10 and the rear terminal module 20. A welding foot 411 extends from the lower end of the inner shell 41. The stretching shell 42 is sleeved on the inner shell 41 and welded and fixed. Both sides of the stretching shell 42 have extensions 421 extending outward, and a fixing hole 422 is provided on the extension 421. In this embodiment, the lower ends of the front and rear side surfaces of the inner shell 41 are respectively recessed with a first limiting portion 412 and a second limiting portion 413. The first limiting portion 412 cooperates with the first limiting groove 115 for limiting, and the second limiting portion 413 cooperates with the second limiting groove 214 for limiting.

[0052] The production process of this embodiment is described in detail as follows:

[0053] First, the front terminal group 12 and the middle clip 13 are placed in an injection mold, and the first insulator 11 is injection molded to obtain the front terminal module 10. Then, the rear terminal group 22 is placed in another injection mold, and the second insulator 21 is injection molded to obtain the rear terminal module 20. The rear terminal module 20 and the front terminal module 10 are then fixed front and back. Then, the fixed rear terminal module 20 and the front terminal module 10 are placed in a mold, and the insulating part 30 is injection molded. Then, the inner shell 41 is put on the front terminal module 10 and the rear terminal module 20, and the stretch shell 42 is put on the inner shell 41, and the stretch shell 42 is firmly and reliably fixed to the inner shell 41 by welding.

[0054] The design focus of this utility model is:

[0055] The stretching shell is put on the inner shell and welded to fix it. The stretching shell is formed by metal stretching and has very high strength. It cooperates with the inner shell to provide support for the inner shell and strengthen the strength of the inner shell, so that it can withstand high-intensity swing and pulling force, and the inner shell is not easily damaged. In addition, both sides of the stretching shell extend outward with extensions, and the extensions are provided with fixing holes. The screws can be used to lock the plate with the fixing holes to reduce the swing amplitude of the shell. The inner shell is not easily desoldered from the circuit board, effectively extending the service life of the connector.

[0056] The above description is merely a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A stable high-strength connector, characterized by: It includes a front terminal module, a rear terminal module, an insulating part and a shell; The front terminal module includes a first insulator, a front terminal group, and a middle clip. The front terminal group is arranged on the first insulator and has a plurality of front contact portions and a plurality of front welding portions. The plurality of front contact portions are arranged on the front side surface of the first insulator. The plurality of front welding portions extend outward from the lower end of the first insulator. The middle clip is arranged on the first insulator. The welding end of the middle clip extends outward from the lower end of the first insulator, and the middle clip has two hooks. The rear terminal module is fixedly coupled with the front terminal module in a front-to-back manner. The rear terminal module includes a second insulator and a rear terminal group. The rear terminal group is disposed on the second insulator. The rear terminal group has a plurality of rear contact portions and a plurality of rear welding portions. The plurality of rear contact portions are arranged on the rear side surface of the second insulator. The plurality of rear welding portions extend outward from the lower end of the second insulator. The insulating member is fixedly covered on the upper circumference of the first insulator and the upper circumference of the second insulator, the plurality of front contact portions are exposed on the front side of the insulating member, the two hook portions extend outwardly on the left and right sides of the insulating member, and the plurality of rear contact portions are exposed on the rear side of the insulating member; The outer shell includes an inner shell and a stretch shell. The inner shell is sleeved on the front terminal module and the rear terminal module. A welding foot extends from the lower end of the inner shell. The stretch shell is sleeved on the inner shell and welded and fixed. Both sides of the stretch shell have extensions extending outward, and a fixing hole is opened on the extension.

2. The stable high-strength connector according to claim 1, characterized in that: A fixing hole is provided on the rear side surface of the first insulator, and a fixing column is protruded on the front side surface of the second insulator. The fixing column is inserted into the fixing hole for positioning.

3. The stable high-strength connector according to claim 2, characterized in that: Ribs are protruding from the peripheral side surfaces of the fixing column.

4. The stable high-strength connector according to claim 1, characterized in that: A plurality of terminal slots are formed on the rear side surface of the first insulator, and the plurality of terminals of the rear terminal group are fitted and fixed in the corresponding terminal slots.

5. The stable high-strength connector according to claim 1, characterized in that: The first insulator is provided with a buckle groove, and the second insulator is provided with a buckle portion, which extends into the buckle groove and is buckled and fixed.

6. The stable high-strength connector according to claim 1, characterized in that: A glue flow groove is provided on the first insulator, and a glue flow hole is provided on the middle clip. The glue flow hole and the glue flow groove are communicated with each other.

7. The stable high-strength connector according to claim 1, characterized in that: The lower end of the first insulator is recessed with a first limiting groove, the lower end of the second insulator is recessed with a second limiting groove, and the lower ends of the front and rear side surfaces of the inner shell are respectively recessed inward with a first limiting portion and a second limiting portion, the first limiting portion cooperates with the first limiting groove for limiting, and the second limiting portion cooperates with the second limiting groove for limiting.