Fresh tobacco leaf tendon removing equipment for yellow sun-cured tobacco

Through synchronous belt overlapping conveying and precise rib scraping technology, the problems of inaccurate rib scraping and damage to tobacco leaves in existing equipment have been solved, and efficient and standardized tobacco leaf rib removal processing has been achieved, which has improved the yield of finished products and reduced processing costs.

CN223415667UActive Publication Date: 2025-10-10YUNNAN FUQI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422590545.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-10-10
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

Existing automated equipment is prone to damaging tobacco leaves when scraping off the main ribs, and the scraping is inaccurate, resulting in tobacco farmers not scraping the ribs properly, increasing subsequent processing costs and reducing the yield of finished products.

Method used

The tobacco leaves are held by the upper and lower superimposed belt conveyor belts, and the main ribs of the tobacco leaves are accurately scraped by the main rib guide grooves, elastic support sheets and special-shaped blades.

Benefits of technology

It can effectively replace manual scraping, improve scraping efficiency and standardize processing, reduce processing and sorting costs, increase the yield of finished products, and solve the problem of high stem content in tobacco.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a yellow sun-cured fresh tobacco leaf rib removing device which comprises a lower conveying belt for bearing and forwards conveying fresh tobacco leaves, an upper conveying belt is arranged on the lower conveying belt, and a gap is reserved in the middle of a belt body of the lower conveying belt and is formed in the length direction of the lower conveying belt. An elastic supporting piece is installed in the gap, and a special-shaped blade is further installed in the gap on the rear side of the elastic supporting piece in the running direction of the lower conveying belt. The conveying belt plays a role of forward pushing force and a platform for placing tobacco leaves; the upper conveying belt plays a role in pressing and holding tobacco leaves and flattening the tobacco leaves (the pressure area is increased, and the tobacco leaves are effectively prevented from deviating or rolling up), main ribs of the tobacco leaves are scraped and removed under the joint cooperation of clamping conveying force of the upper belt and the lower belt, and main vein tobacco stems are accurately removed through a special shape arranged in the middle of the lower conveying belt.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tobacco production technical field, concretely relates to a kind of synchronous belt laminated pressure conveying formula sun-cured tobacco leaf muscle-removing equipment. BACKGROUND

[0002] Sun-cured tobacco (also known as "raw cut tobacco", hereinafter referred to as "tobacco") is the main raw material for producing clove cigarettes in Indonesia and other ASEAN countries, accounting for about 56% of the use amount in clove-type cigarettes, and has the effects of improving aroma quality and reducing tar; Currently, after the mature tobacco is picked, the tobacco needs to be scraped by tobacco farmers using a sugar cane knife and a peeler to remove the main veins of the tobacco, and then it is cut and dried. According to the production specification, 2 / 3 of the middle tobacco leaves and 1 / 3 of the upper and lower tobacco leaves need to be scraped, but in actual operation, due to the high labor cost of scraping (6-8 scraping workers are needed per mu), the tobacco farmers may not scrape the tobacco properly or not at all, which greatly increases the cost of picking and sorting in the later processing stage and reduces the yield and customer satisfaction.

[0003] Therefore, there is an urgent need to develop an automatic or semi-automatic scraping machine to replace manual scraping and improve the efficiency and standardization of scraping. The existing automatic equipment usually sets a muscle-removing knife above the conveyor belt to cut the main veins of the tobacco, but since the muscle-removing knife is located above the belt, it may cause resistance to the tobacco, and the pressure of the roller shaft is not enough to hold the tobacco, which may cause the tobacco to tilt and the scraping blade to damage the tobacco. Moreover, there is no guiding mechanism for the main veins of the tobacco on the belt, and the muscle-removing knife and the main veins of the tobacco are not accurately aligned, such as the "sun-cured tobacco vein scraping machine" disclosed in Chinese Utility Model Patent No. CN209403555U. SUMMARY

[0004] The utility model provides a kind of sun-cured tobacco leaf muscle-removing equipment, using synchronous belt laminated pressure conveying, muscle-removing knife is set in lower conveying belt, upper and lower laminated belt conveying can effectively hold tobacco.

[0005] The specific technical scheme of the utility model is a kind of sun-cured tobacco leaf muscle-removing equipment, including the lower conveying belt of carrying and transporting fresh tobacco leaf forward, the upper conveying belt is arranged on the lower conveying belt, and the middle of the belt of the lower conveying belt is left with a gap, which is opened along the length direction of the lower conveying belt.

[0006] Elastic supporting sheet is installed in the gap, and a special-shaped blade is also installed in the gap at the rear side of the elastic supporting sheet along the running direction of the lower conveying belt.

[0007] Further, preferably, the upper conveying belt is arranged at the tail side of the lower conveying belt through a mounting seat.

[0008] Furthermore, preferably, a driving gear is installed on the tail shaft of the lower conveyor belt, and a driven gear is correspondingly installed on the upper conveyor belt shaft, and the driving gear is meshed with the driven gear.

[0009] Furthermore, preferably, a main rib guide groove is further included, and the main rib guide groove is correspondingly installed on the front side of the elastic support piece.

[0010] Furthermore, preferably, a motor is installed on the frame of the lower conveyor belt, and the motor drives the tail shaft of the lower conveyor belt to rotate through a transmission belt.

[0011] Further, preferably, the gap is arranged along the center line of the lower conveyor belt, which separates the belt of the lower conveyor belt into a left conveyor belt and a right conveyor belt.

[0012] The beneficial effects of the utility model are as follows: the machine device is used to scrape the tobacco stems, effectively replacing manual labor, improving efficiency, and unifying quality, solving the problem of tobacco farmers' daily inadequate tobacco scraping, solving the problem of high stem content in tobacco after sun-drying, solving the problem of high processing and picking labor costs, and solving the problem of low tobacco processing yield, and ultimately realizing the beautiful vision of the processing plant no longer having to pick the tobacco stems and directly processing them after unpacking; the conveyor belt acts as a forward thrust and a platform for placing tobacco leaves; the upper conveyor belt acts to press and flatten the tobacco leaves (increasing the pressure area to effectively prevent the tobacco leaves from running off or rolling up), and with the joint cooperation of the upper and lower belts' clamping and conveying force, the main tobacco stems are scraped and removed, and the special-shaped device arranged in the middle of the lower conveyor belt accurately removes the main vein tobacco stems. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a three-dimensional structural diagram of a sun-dried tobacco fresh tobacco leaf de-stemming device of the utility model. Figure 1 , where the upper conveyor belt is in an open state rotating around an axis.

[0014] Figure 2 This is a front view of a device for removing ribs from sun-cured fresh tobacco leaves according to the utility model.

[0015] Figure 3 This is a top view of a device for removing ribs from sun-cured fresh tobacco leaves according to the utility model.

[0016] Figure 4 This is a three-dimensional structural diagram of a sun-dried tobacco fresh tobacco leaf de-stemming device of the utility model. Figure 2 , wherein the upper conveyor belt is in a state of rotating, closing and pressing around the axis.

[0017] Figure 5 This is a three-dimensional structural diagram of a sun-dried tobacco fresh tobacco leaf de-stemming device of the utility model. Figure 3 , where the upper conveyor belt is removed to show the lower conveyor belt.

[0018] Figure 6 for Figure 5 Enlarged view of point A in the middle.

[0019] Figure 7 for Figure 2 Enlarged view of point B in the middle.

[0020] In the figure: 1-lower conveyor belt, 101-frame, 102-motor, 103-transmission belt, 104-driving gear, 105-left conveyor belt, 106-right conveyor belt, 107-platen, 2-upper conveyor belt, 201-driven gear, 3-mounting seat, 4-gap, 5-main rib guide groove, 6-elastic support sheet, 601-pressing surface, 602-acute angle head, 7-special-shaped blade, 701-V-shaped blade edge, 702-left blade, 703-right blade, 704-tool holder. DETAILED DESCRIPTION

[0021] In order to make the technical problems and technical solutions solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0022] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present invention.

[0023] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0024] like Figure 1-5 As shown, the specific technical solution of the utility model is a sun-dried fresh tobacco leaf de-veining device, including a lower conveyor belt 1 for carrying and transporting fresh tobacco leaves forward. The lower conveyor belt 1 is the existing technology, which adopts a frame mechanism frame 101, and belt rollers are installed at the front and rear ends of the frame 101. The upper conveyor belt 2 is arranged on the tail side of the lower conveyor belt 1 through the mounting seat 3.

[0025] A motor 102 is installed on the frame 101 of the lower conveyor belt 1, and the motor 102 drives the tail pulley of the lower conveyor belt 1 to rotate through the transmission belt 103.

[0026] A driving gear 104 is installed on the tail shaft of the lower conveyor belt 1 , and a driven gear 201 is correspondingly installed on the shaft of the upper conveyor belt 2 , and the driving gear 104 is meshed with the driven gear 201 .

[0027] The upper and lower superimposed belt conveyors are driven by coaxial gears to achieve synchronous and unidirectional movement of the upper and lower belt contact surfaces, and the upper belt conveyor can rotate around the axis to open and close.

[0028] A gap 4 is left in the middle of the belt of the lower conveyor belt 1, and the gap 4 is set along the center line of the lower conveyor belt 1, which divides the belt of the lower conveyor belt 1 into a left conveyor belt 105 and a right conveyor belt 106. That is, a boss is set in the middle of the belt roller, so that the belt roller can be fitted with two belts, forming a gap 4 on the center line.

[0029] like Figure 1 and Figure 5 As shown, a main rib guide groove 5, an elastic support sheet 6 and a special-shaped blade 7 are sequentially installed in the gap 4 along the running direction of the lower conveyor belt 1.

[0030] The lower conveyor belt 1 is segmented to leave gaps 4 to achieve limited conveying and accurate removal of the main tendons of tobacco leaves; the gaps 4 are equipped with main tendon guide grooves 5, elastic support sheets 6 and special-shaped blades 7, which can scrape and remove the main tendons of tobacco leaves under the joint cooperation of the clamping and conveying forces of the upper and lower belts.

[0031] The main rib guide groove 5 is a tube with a semicircular or arc-shaped cross section. The diameter gradually decreases along the running direction of the lower conveyor belt 1. The concave surface of the main rib guide groove 5 is upward, which is used to guide the main ribs of the tobacco leaves to move along the groove and accurately enter the elastic support piece 6. The upper surface of the elastic support piece 6 is the pressing surface 601. The special-shaped blade 7 is slightly higher than the belt surface, and the pressing surface 601 is slightly higher than the special-shaped blade 7. Figure 7 shown.

[0032] like Figure 6 and Figure 7 As shown, the special-shaped blade 7 includes a left blade 702 and a right blade 703, and the left blade 702 and the right blade 703 are installed on the frame 101 through a blade holder seat 704. The inclined blades of the left blade 702 and the right blade 703 are matched to form a V-shaped blade 701, and the opening direction of the V-shaped blade 701 faces the elastic support sheet 6. The elastic support sheet 6 is provided with an acute-angled head 602 near the end of the V-shaped blade 701 to cooperate with the V-shaped blade 701.

[0033] The present invention is described in detail above through specific and preferred embodiments, but those skilled in the art should understand that the present invention is not limited to the embodiments described above. Any modifications, equivalent substitutions, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A sun-cured fresh tobacco leaf rib removal device, comprising a lower conveyor belt (1) for carrying and transporting the fresh tobacco leaves forward, characterized in that: An upper conveyor belt (2) is provided on the lower conveyor belt (1), a gap (4) is left in the middle of the belt of the lower conveyor belt (1), an elastic support sheet (6) is installed in the gap (4), and a special-shaped blade (7) is also installed in the gap (4) on the rear side of the elastic support sheet (6) along the running direction of the lower conveyor belt (1).

2. The sun-cured fresh tobacco leaf rib removal device according to claim 1, characterized in that: The upper conveyor belt (2) is arranged on the tail side of the lower conveyor belt (1) via a mounting seat (3).

3. The sun-cured fresh tobacco leaf rib removal device according to claim 1 or 2, characterized in that: A driving gear (104) is installed on the tail shaft of the lower conveyor belt (1), and a driven gear (201) is correspondingly installed on the shaft of the upper conveyor belt (2), and the driving gear (104) is meshed with the driven gear (201).

4. The sun-cured fresh tobacco leaf rib removal device according to claim 1, characterized in that: It also includes a main rib guide groove (5), and the main rib guide groove (5) is correspondingly installed on the front side of the elastic support piece (6).

5. The sun-cured fresh tobacco leaf rib removal device according to claim 1, characterized in that: A motor (102) is installed on the frame (101) of the lower conveyor belt (1), and the motor (102) drives the tail shaft of the lower conveyor belt (1) to rotate through a transmission belt (103).

6. The sun-cured fresh tobacco leaf rib removal device according to claim 1, characterized in that: The gap (4) is arranged along the center line of the lower conveyor belt (1), which separates the belt of the lower conveyor belt (1) into a left conveyor belt (105) and a right conveyor belt (106).

Citation Information

Patent Citations

  • Yellow sun-cured tobacco rib cutting machine

    CN209403555U