Setting machine waste gas treatment device capable of continuously exhausting

By designing a dual-channel system of two dampers and valves in the exhaust gas treatment device of the setting machine, it is achieved that normal exhaust gas emissions are not affected when the filter is cleaned, which solves the problem of the setting machine needing to be shut down for cleaning and realizes uninterrupted exhaust gas treatment.

CN223416934UActive Publication Date: 2025-10-10SHAOXING HUAYANG RAILWAY EQUIP CO LTD
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Patent Information

Application Number
CN202422519988.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-10-10
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

The waste heat exchange device of the existing setting machine needs to be shut down for cleaning, which affects production continuity.

Method used

Two dampers and two valves are designed to form two exhaust channels. When one channel is cleaning, the other channel works normally, thus achieving uninterrupted exhaust.

Benefits of technology

The uninterrupted operation of the waste gas treatment process of the setting machine is achieved, avoiding the impact of shutdown caused by cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of waste gas treatment, and discloses a setting machine waste gas treatment device capable of uninterruptedly exhausting, which comprises a smoke exhaust channel and a gas inlet shell, and the gas inlet shell comprises a gas inlet bin and a filter bin; a pair of air doors are arranged in the air inlet bin in a left-right mode. An air vent is formed in each of the two ends of the rear side wall of the air inlet bin; a pair of first partition plates and a pair of second partition plates are fixed in the filter bin, the two first partition plates and the two second partition plates divide the filter bin into two filter branch bins and an air outlet bin, detachable filter screens are arranged in the filter branch bins, air outlets communicated with the filter branch bins and the air outlet bin are formed in the second partition plates, and valves are arranged on the air outlets. Two exhaust gas channels can be formed through the two air doors, the filtering branch bins and the two valves, so that one exhaust gas channel can clean a filter screen in the other exhaust gas channel while working normally, continuous exhaust is realized, and the problem that cleaning work can be performed only after the setting machine is shut down in the prior art is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste gas treatment, in particular to a waste gas treatment device for a setting machine with uninterrupted exhaust. Background Art

[0002] The stenter is one of the main production and processing machines in the textile industry and is used in large quantities. The stenter is a device that finishes the fabric after textile printing and dyeing. High-temperature heating is required in the stenter. The heating method can be to burn gas or light diesel directly in the stenter, or to use circulating hot oil or steam heating, or to use electric heating. The exhaust gas generated by the stenter generally needs to pass through a waste heat heat exchange device because it contains a large amount of heat. Existing waste heat heat exchange devices, such as a textile stenter waste heat exchange device disclosed in authorization announcement number CN101749976 B, include an exhaust gas inlet, an exhaust gas filter, a finned heat pipe, an air inlet, a high-temperature air outlet, etc.; because the exhaust gas discharged by the stenter contains impurities such as oil and cotton wool, a large amount of impurities such as oil and cotton wool are easily accumulated on the filter screen and the finned tube. When the heat exchange device needs to be cleaned, the stenter needs to be shut down before the cleaning work can be completed, which will affect normal production work. Utility Model Content

[0003] The purpose of the utility model is to provide a waste gas treatment device for a setting machine with uninterrupted exhaust. Two waste gas channels can be formed by two air dampers, filter compartments and two valves, so that one waste gas channel can clean the filter in the other waste gas channel while it is working normally, thereby realizing uninterrupted exhaust, solving the problem in the prior art that the setting machine must be shut down before cleaning can be carried out.

[0004] The above technical objectives of the present invention are achieved through the following technical solutions:

[0005] An uninterrupted exhaust sizing machine waste gas treatment device comprises a smoke exhaust channel and an air intake housing arranged at the front end of the smoke exhaust channel, wherein the air intake housing comprises a "convex" shaped air intake bin and a filter bin connecting the air intake bin and the smoke exhaust channel;

[0006] An air inlet cylinder communicating with the air inlet bin is fixed to the upper end of the air inlet bin, and a pair of air doors are arranged on the left and right inside the air inlet bin; an air vent communicating with the filter bin is formed at each end of the rear side wall of the air inlet bin;

[0007] A pair of first partitions and a pair of second partitions are fixed in the filter chamber. The two first partitions and the two second partitions divide the filter chamber into two filter compartments and an air outlet compartment. Each vent is connected to the corresponding filter compartment; the air outlet compartment is connected to the front end of the smoke exhaust channel;

[0008] An air outlet connecting the filtering compartment and the air outlet compartment is formed on the second partition, and a valve is provided on the air outlet; a detachable filter screen is provided in the filtering compartment, and the filter screen is arranged between the corresponding air outlet and the vent.

[0009] Through the above technical solution, the smoke outlet of the setting machine is connected to the air inlet through a pipe;

[0010] During normal operation, one of the dampers is in a permanently open state, i.e., it is horizontally laid out, and the other damper is in a normally closed state, i.e., it is vertically placed. The valve corresponding to the normally open damper is also normally open, and the valve corresponding to the normally closed damper is also normally closed. This allows for a normally open flue gas passage and a normally closed flue gas passage to be created, and the closed and open states of the two flue gas passages can be switched, allowing one flue gas passage to operate normally while the other is being cleaned.

[0011] The exhaust gas from the setting machine enters the air inlet bin through the air inlet pipe, and then enters the corresponding filtering sub-bin through the normally open damper and the corresponding vent. After being filtered by the filter in the filtering sub-bin, most of the impurities such as grease and cotton wool can be filtered out by the filter; the filtered gas enters the air outlet bin through the normally open valve, and is then discharged through the smoke exhaust channel.

[0012] When the filter of one of the filter compartments needs to be cleaned, the damper and valve corresponding to the filter compartment are closed, and the other damper and valve are opened at the same time. The exhaust gas from the molding machine flows out from the other damper and valve to the exhaust channel, thereby realizing the cleaning of the filter without stopping the machine and exhausting the air continuously.

[0013] The utility model is further configured as follows: the damper is in the shape of a rectangular plate, and the outer walls of the four sides of the damper are formed with protrusions with arc-shaped cross sections, and the protrusions on the four sides of the damper are pressed against the inner wall of the air inlet bin;

[0014] The lower end of the damper is fixed on the damper shaft, and the front and rear ends of the damper shaft are hinged on the side walls of the air intake bin through bearings; the front protruding end of the damper shaft passing through the air intake bin is fixed with a push-pull rod arranged perpendicular to it, and the upper end of the push-pull rod is inserted into the waist-shaped ring, and the waist-shaped ring is inserted into the through hole of the locking seat; the locking seat is fixed on the outer wall of the air intake bin.

[0015] Through the above technical solution, rotating the push-pull rod can drive the damper shaft to rotate, and the damper shaft drives the damper to rotate, thereby realizing the opening and closing of the damper;

[0016] The waist-shaped ring can limit the push-pull rod, thereby achieving the stability of the normally closed state of the damper; at the same time, the waist-shaped ring can be turned in the through hole, which facilitates the locking and releasing of the push-pull rod.

[0017] The utility model is further configured as follows: the valve is in the shape of a rectangular plate and is attached to the outer end surface of the air outlet; one end of the valve is fixed to a valve shaft, and the upper and lower ends of the valve shaft are hinged to the side wall of the filter chamber through bearings;

[0018] The valve shaft passes through the upper protruding end of the filter bin and is fixed with an adjusting rod arranged vertically therewith, and the adjusting rod is provided with an adjusting rod locking seat.

[0019] Through the above technical solution, the valve shaft can be driven to rotate by the adjusting rod, and the valve shaft can drive the valve to separate from the air outlet or cover the air outlet, thereby realizing the opening and closing of the valve.

[0020] The utility model is further configured as follows: the adjusting rod locking seat includes a base fixed on the filter bin, two vertically arranged guide rods are fixed on the base, and arc blocks arranged coaxially with the valve shaft are sleeved on the two guide rods, and protrusions are formed at both ends of the arc blocks, and radial grooves are formed on the protrusions, and the adjusting rod is inserted into one of the radial grooves;

[0021] A plurality of compression springs are clamped between the arc block and the base.

[0022] Through the above technical solution, the radial slot can limit the position of the adjusting rod to prevent it from rotating freely. When the adjusting rod is inserted into different radial slots, the corresponding state of the valve is close to the air outlet or away from the air outlet, thereby maintaining a certain stability in the two states of the valve.

[0023] The utility model is further configured as follows: a stopper is fixed to the upper end of the guide rod, and the stopper is placed in the countersunk hole of the arc block;

[0024] A first chamfer is formed on the inner side of the protrusion.

[0025] Through the above technical solution, the compression spring can provide an upward push force to the arc block, so that the radial groove can tightly press against the adjustment rod;

[0026] The stopper can prevent the arc block from sliding upward;

[0027] The first chamfer can facilitate the adjustment rod to move into the radial groove.

[0028] The utility model is further configured as follows: an openable door is provided on one side of the filtering compartment, and the door faces the filter screen;

[0029] The filter screen is inserted between a plurality of pairs of parallel rectangular blocks, and the rectangular blocks are fixed on the upper side wall or the lower side wall of the filter compartment.

[0030] With the above technical solution, the filter can be taken out by opening the compartment door, thereby facilitating the removal and installation of the filter.

[0031] The utility model is further configured as follows: a second chamfer is formed on the front end of the rectangular block and on one side close to the filter screen;

[0032] There are at least two filters in the same filtering compartment.

[0033] Through the above technical solution, the second chamfer can facilitate the insertion of the filter; and the provision of multiple filter screens can improve the filtering effect.

[0034] The outstanding effects of the utility model are:

[0035] Compared with the existing technology, two exhaust gas channels can be formed through two air dampers, filter compartments and two valves, so that one exhaust gas channel can clean the filter in the other exhaust gas channel while working normally, thereby achieving uninterrupted exhaust, solving the problem in the existing technology that the shaping machine must be shut down before cleaning can be carried out. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 It is a structural diagram of the utility model;

[0037] Figure 2 It is a left view of the utility model;

[0038] Figure 3 for Figure 2 About the cross-sectional view of AA;

[0039] Figure 4 for Figure 2 About the cross-sectional view of BB;

[0040] Figure 5 for Figure 1 A partial enlarged view of D;

[0041] Figure 6 for Figure 1 A partial enlarged view of E.

[0042] Reference numerals: 10, smoke exhaust passage;

[0043] 20. Air inlet housing; 201. Air inlet chamber; 202. Filter chamber; 203. Air inlet tube; 204. Air vent; 205. First baffle; 206. Second baffle; 207. Air outlet;

[0044] 2021. Filtration and separation; 2022. Gas outlet;

[0045] 30. Air damper; 31. Air damper shaft; 32. Push-pull rod; 33. Waist ring; 34. Locking seat; 341. Through hole;

[0046] 40. Valve; 41. Valve shaft; 42. Adjusting rod; 43. Adjusting rod locking seat;

[0047] 431, base; 432, guide rod; 433, arc block; 434, protrusion; 435, radial groove; 436, compression spring; 437, stop block; 438, first chamfer;

[0048] 50. Filter screen; 51. Door; 52. Rectangular block; 53. Second chamfer. DETAILED DESCRIPTION

[0049] The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0050] The following references Figures 1 to 6 The utility model is described as follows:

[0051] An uninterrupted exhaust sizing machine waste gas treatment device includes a smoke exhaust channel 10 and an air intake housing 20 arranged at the front end of the smoke exhaust channel 10. The air intake housing 20 includes a "convex"-shaped air intake bin 201 and a filter bin 202 connecting the air intake bin 201 and the smoke exhaust channel 10.

[0052] An air inlet cylinder 203 is fixed to the upper end of the air inlet bin 201 and is connected thereto. A pair of dampers 30 are provided on the left and right sides of the air inlet bin 201. A vent 204 is formed at each end of the rear side wall of the air inlet bin 201 and is connected to the filter bin 202.

[0053] A pair of first partitions 205 and a pair of second partitions 206 are fixed in the filter chamber 202. The two first partitions 205 and the two second partitions 206 divide the filter chamber 202 into two filter compartments 2021 and an air outlet compartment 2022. Each vent 204 is connected to the corresponding filter compartment 2021; the air outlet compartment 2022 is connected to the front end of the smoke exhaust channel 10.

[0054] An air outlet 207 connecting the filtering compartment 2021 and the air outlet compartment 2022 is formed on the second partition 206, and a valve 40 is provided on the air outlet 207; a detachable filter screen 50 is provided in the filtering compartment 2021, and the filter screen 50 is arranged between the corresponding air outlet 207 and the vent 204.

[0055] The smoke outlet of the setting machine is connected to the air inlet through a pipe;

[0056] During normal operation, one of the dampers is in the normally open state, that is, the damper is placed horizontally, and the other damper is in the normally closed state, that is, the damper is placed vertically; the valve corresponding to the normally open damper is also in the normally open state, and the valve corresponding to the normally closed damper is also in the normally closed state;

[0057] The exhaust gas from the setting machine enters the air inlet bin through the air inlet pipe, and then enters the corresponding filtering sub-bin through the normally open damper and the corresponding vent. After being filtered by the filter in the filtering sub-bin, most of the impurities such as grease and cotton wool can be filtered out by the filter; the filtered gas enters the air outlet bin through the normally open valve, and is then discharged through the smoke exhaust channel.

[0058] When the filter of one of the filter compartments needs to be cleaned, the damper and valve corresponding to the filter compartment are closed, and the other damper and valve are opened at the same time. The exhaust gas from the molding machine flows out from the other damper and valve to the exhaust channel, thereby realizing the cleaning of the filter without stopping the machine and exhausting the air continuously.

[0059] The damper 30 is in the shape of a rectangular plate, and the outer walls of the four sides of the damper 30 are formed with protrusions with a semicircular cross section. The protrusions on the four sides of the damper 30 are pressed against the inner wall of the air inlet chamber 201;

[0060] The lower end of the damper 30 is fixed on the damper shaft 31, and the front and rear ends of the damper shaft 31 are hinged on the side wall of the air intake bin 201 through bearings; the damper shaft 31 passes through the front protruding end of the air intake bin 201 and is fixed with a push-pull rod 32 arranged perpendicular to it, and the upper end of the push-pull rod 32 is inserted into the waist-shaped ring 33, and the waist-shaped ring 33 is inserted into the through hole 341 of the locking seat 34; the locking seat 34 is fixed on the outer wall of the air intake bin 201.

[0061] Rotating the push-pull rod can drive the damper shaft to rotate, and the damper shaft drives the damper to rotate, thereby realizing the opening and closing of the damper;

[0062] The waist-shaped ring can limit the push-pull rod, thereby achieving the stability of the normally closed state of the damper; at the same time, the waist-shaped ring can be turned in the through hole, which facilitates the locking and releasing of the push-pull rod.

[0063] The valve 40 is in the shape of a rectangular plate and is attached to the outer end surface of the air outlet 207; one end of the valve 40 is fixed to a valve shaft 41, and the upper and lower ends of the valve shaft 41 are hinged to the side wall of the filter chamber 202 through bearings;

[0064] The valve shaft 41 passes through the upper protruding end of the filter chamber 202 and is fixed with an adjusting rod 42 arranged vertically therewith. The adjusting rod 42 is provided with an adjusting rod locking seat 43.

[0065] The valve shaft can be driven to rotate by the adjusting rod, and the valve shaft can drive the valve to separate from the air outlet or cover the air outlet, thereby realizing the opening and closing of the valve.

[0066] The adjusting rod locking seat 43 includes a base 431 fixed to the filter chamber 202, and two vertically arranged guide rods 432 are fixed to the base 431. The two guide rods 432 are sleeved with arc blocks 433 arranged coaxially with the valve shaft 41. The arc blocks 433 have protrusions 434 formed at both ends, and radial grooves 435 formed on the protrusions 434. The adjusting rod 42 is inserted into one of the radial grooves 435.

[0067] A plurality of compression springs 436 are sandwiched between the arc block 433 and the base 431 .

[0068] The radial slots can limit the position of the adjusting rod to prevent it from rotating freely. When the adjusting rod is inserted into different radial slots, the corresponding state of the valve is close to the air outlet or away from the air outlet, thereby maintaining a certain stability in the two states of the valve.

[0069] A stopper 437 is fixed to the upper end of the guide rod 432 , and the stopper 437 is placed in the countersunk hole of the arc block 433 ;

[0070] A first chamfer 438 is formed on the inner side of the protrusion 434 .

[0071] The compression spring can provide an upward force to the arc block, so that the radial slot can press tightly against the adjusting rod;

[0072] The stopper can prevent the arc block from sliding upward;

[0073] The first chamfer can facilitate the adjustment rod to move into the radial groove.

[0074] An openable door 51 is provided on one side of the filtering compartment 2021, and the door 51 faces the filter screen 50;

[0075] The filter screen 50 is inserted between a plurality of pairs of parallel rectangular blocks 52 , and the rectangular blocks 52 are fixed on the upper side wall or the lower side wall of the filtering compartment 2021 .

[0076] With the above technical solution, the filter can be taken out by opening the compartment door, thereby facilitating the removal and installation of the filter.

[0077] A second chamfer 53 is formed at the front end of the rectangular block 52 and on a side close to the filter screen 50;

[0078] At least two filter screens 50 are provided in the same filtering compartment 2021 .

[0079] The second chamfer can facilitate the insertion of the filter; setting multiple filters can improve the filtering effect.

[0080] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications based on the above assumptions should also be regarded as within the scope of protection of the present invention.

Claims

1. An uninterrupted exhaust sizing machine waste gas treatment device, comprising a smoke exhaust channel (10) and an air intake housing (20) arranged at the front end of the smoke exhaust channel (10), characterized in that: The air intake housing (20) comprises an air intake chamber (201) in a convex shape and a filter chamber (202) connecting the air intake chamber (201) and the smoke exhaust channel (10); An air inlet cylinder (203) communicating with the air inlet bin (201) is fixed to the upper end of the air inlet bin (201), and a pair of air dampers (30) are provided on the left and right inside the air inlet bin (201); an air vent (204) communicating with the filter bin (202) is formed at each end of the rear side wall of the air inlet bin (201); A pair of first partitions (205) and a pair of second partitions (206) are fixed in the filter chamber (202); the two first partitions (205) and the two second partitions (206) divide the filter chamber (202) into two filter sub-chambers (2021) and an air outlet chamber (2022); each vent (204) is connected to the corresponding filter sub-chamber (2021); the air outlet chamber (2022) is connected to the front end of the smoke exhaust channel (10); An air outlet (207) communicating with the filtering compartment (2021) and the air outlet compartment (2022) is formed on the second partition (206), and a valve (40) is provided on the air outlet (207); a detachable filter screen (50) is provided in the filtering compartment (2021), and the filter screen (50) is arranged between the corresponding air outlet (207) and the vent (204).

2. The waste gas treatment device for a sizing machine with uninterrupted exhaust according to claim 1, characterized in that: The damper (30) is in the shape of a rectangular plate, and the outer walls of the four sides of the damper (30) are formed with protrusions with a semicircular cross section, and the protrusions on the four sides of the damper (30) are pressed against the inner wall of the air inlet bin (201); The lower end of the damper (30) is fixed on the damper shaft (31), and the front and rear ends of the damper shaft (31) are hinged on the side wall of the air inlet bin (201) through bearings; the front protruding end of the damper shaft (31) passing through the air inlet bin (201) is fixed with a push-pull rod (32) arranged perpendicularly thereto, and the upper end of the push-pull rod (32) is inserted into the waist-shaped ring (33), and the waist-shaped ring (33) is inserted into the through hole (341) of the locking seat (34); the locking seat (34) is fixed on the outer wall of the air inlet bin (201).

3. The waste gas treatment device for a sizing machine with uninterrupted exhaust according to claim 1, characterized in that: The valve (40) is in the shape of a rectangular plate and is attached to the outer end surface of the air outlet (207); one end of the valve (40) is fixed to a valve shaft (41), and the upper and lower ends of the valve shaft (41) are hinged to the side wall of the filter chamber (202) through bearings; An adjusting rod (42) vertically arranged thereon is fixed to the upper protruding end of the valve shaft (41) passing through the filter bin (202), and the adjusting rod (42) is provided with an adjusting rod locking seat (43).

4. The waste gas treatment device for a sizing machine with uninterrupted exhaust according to claim 3 is characterized by: The regulating rod locking seat (43) includes a base (431) fixed on the filter chamber (202), two vertically arranged guide rods (432) are fixed on the base (431), and arc blocks (433) arranged coaxially with the valve shaft (41) are sleeved on the two guide rods (432), and protrusions (434) are formed at both ends of the arc blocks (433), and radial grooves (435) are formed on the protrusions (434), and the regulating rod (42) is inserted into one of the radial grooves (435); A plurality of compression springs (436) are clamped between the arc block (433) and the base (431).

5. The waste gas treatment device for a sizing machine with uninterrupted exhaust according to claim 4 is characterized in that: A stopper (437) is fixed to the upper end of the guide rod (432), and the stopper (437) is placed in the countersunk hole of the arc block (433); A first chamfer (438) is formed on the inner side of the protrusion (434).

6. The waste gas treatment device for a sizing machine with uninterrupted exhaust according to claim 1, characterized in that: An openable door (51) is provided on one side of the filtering compartment (221), and the door (51) faces the filter screen (50); The filter screen (50) is inserted between a plurality of pairs of parallel rectangular blocks (52), and the rectangular blocks (52) are fixed on the upper side wall or the lower side wall of the filter compartment (2021).

7. The waste gas treatment device for a sizing machine with uninterrupted exhaust according to claim 6, characterized in that: A second chamfer (53) is formed at the front end of the rectangular block (52) and on a side close to the filter screen (50); At least two filter screens (50) are provided in the same filtering compartment (2021).

Citation Information

Patent Citations

  • Waste heat exchange device for textile setting machine

    CN101749976B