Automatic magnetorheological fluid preparation device

Abstract

The utility model discloses an automatic magnetorheological fluid preparation device, and particularly relates to the technical field of magnetorheological polishing, which comprises a support frame, four material storage tanks are mounted in the support frame, three holes are formed in the top ends of the four material storage tanks, four vacuum generators are mounted at the top ends of the two sides in the support frame, and the four vacuum generators are arranged in the support frame. A control panel is installed in the middle of the top end of the supporting frame, and two installation frames are fixedly connected to the top end of the supporting frame. By arranging the material storage tank, the vacuum generators, the control panel and the conical glass barrel, compared with the prior art, the vacuum generators are controlled by the control panel to input air pressure with specific pressure intensity, then materials in the material storage tank are extracted into the conical glass barrel through the pipeline, and the materials are taken through a mechanical device; by means of the technical scheme, the material taking proportion of all the materials is more accurate, then the content of magnetorheological fluid prepared for the same batch of products is consistent, the machining stability is guaranteed, meanwhile, manual intervention is reduced, and the labor cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of magnetorheological fluid configuration, and more specifically, to an automated magnetorheological fluid configuration device. Background Art

[0002] Magnetorheological fluid refers to a liquid with rheological properties. It can transform from a liquid to a viscoelastic body under the action of a magnetic field, and then transform into a Newtonian fluid after the magnetic field is removed. It is mainly composed of a base carrier liquid, magnetic particles and abrasives.

[0003] In actual use, the current process of preparing magnetorheological fluid (MRF) is mostly done manually. Abrasive, iron powder, deionized water, and additives are weighed according to the MRF formula. This process requires manual preparation before each machining operation, resulting in a low level of automation. This severely restricts overall machining efficiency, increases production costs, and manual preparation makes it difficult to ensure consistent MRF content across the entire batch, making it difficult to guarantee machining stability. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides an automated magnetorheological fluid configuration device to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] An automated magnetorheological fluid configuration device comprises a support frame, four storage tanks are installed inside the support frame, three openings are opened on the top of each of the four storage tanks, four vacuum generators are installed on the top of both sides of the support frame, a control panel is installed in the middle of the top of the support frame, two mounting frames are fixedly connected to the top of the support frame, and conical glass barrels are installed on the top of each of the two mounting frames.

[0007] By adopting the above technical solution: four storage tanks are installed inside the support frame, three openings are opened on the top of the four storage tanks, the four vacuum generators on the left and right are installed on the left and right sides of the support frame, the control panel is installed in the middle of the top of the support frame, the two mounting frames are fixedly connected to the top of the support frame, and the two conical glass barrels are installed on the top of the mounting frame.

[0008] As a further description of the above technical solution: the top ends of the two tapered glass barrels are connected to multiple feed ports, and a stirring port is opened in the middle of the top ends of the two tapered glass barrels.

[0009] By adopting the above technical solution: multiple feed ports are connected to the top of the tapered glass barrel and are distributed in a circular array at the top of the tapered glass barrel, and two stirring ports are connected to the middle of the top of the tapered glass barrel.

[0010] As a further description of the above technical solution: the middle parts of the bottom ends of the two tapered glass barrels are connected with a discharge port.

[0011] By adopting the above technical solution, both discharge ports are communicated with the bottom end of the tapered glass barrel.

[0012] As a further description of the above technical solution: two support rods are fixedly connected to the top of the support frame, and two sliding plates are installed on the outer sides of the top of the two support rods.

[0013] By adopting the above technical solution: the two support rods are fixedly connected to the top of the support frame, and the two sliding plates are installed on the outside of the top of the support rod and are slidably connected to the outside of the support rod.

[0014] As a further description of the above technical solution: the front sides of the two sliding plates are fixedly connected to motors, and the output ends of the two motors are installed with stirring shafts.

[0015] By adopting the above technical solution: the two motors are fixedly connected to the front side of the sliding plate through screws, and the two stirring shafts are installed on the output ends of the motors.

[0016] As a further description of the above technical solution: the bottom ends of the two stirring shafts are fixedly connected with stirring blades.

[0017] By adopting the above technical solution: the two stirring blades are fixedly connected to the bottom end of the stirring shaft.

[0018] As a further description of the above technical solution: the four left and right vacuum generators are symmetrically distributed at the top ends on both sides of the support frame, and the bottoms of the two mounting frames are fixedly connected to the top of the support frame.

[0019] By adopting the above technical solution: the four left and right vacuum generators are symmetrically distributed on the left and right sides of the support frame, and both sides of the top of the support frame are fixedly connected to the bottom of the mounting frame.

[0020] The technical effects and advantages of this utility model are:

[0021] 1. By setting up a storage tank, a vacuum generator, a control panel and a tapered glass barrel, compared with the existing technology, the control panel controls multiple vacuum generators to input a specific air pressure, and then uses a pipeline to extract the material inside the storage tank into the tapered glass barrel. The material is taken out by a mechanical device, making the proportion of each material taken out more accurate, thereby ensuring the consistency of the magnetorheological fluid content in the same batch of products, ensuring processing stability, and reducing manual intervention and labor costs.

[0022] 2、By setting the sliding plate, stirring shaft and stirring blade, compared with the prior art, by two sliding plates sliding outside the support rod, it is convenient to adjust the stirring position of the two stirring blades, and then the two stirring shafts are used to drive the stirring blades to stir in the conical glass barrel, so that the materials can be mixed more uniformly, and the magnetorheological polishing machine of various models can be combined, so that the mixing ratio required by different magnetorheological polishing machines can be adapted, and the overall production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is the overall structure schematic diagram of the utility model.

[0024] Figure 2 It is the conical glass barrel structure schematic diagram of the utility model.

[0025] Figure 3 It is the stirring shaft structure schematic diagram of the utility model.

[0026] Figure 4 It is the storage tank structure schematic diagram of the utility model.

[0027] Figure 5 It is the conical glass barrel structure schematic diagram of the utility model.

[0028] The figure mark is: 1, support frame;2, storage tank;3, opening;4, vacuum generator;5, control panel;6, mounting frame;7, conical glass barrel;8, feed inlet;9, stirring port;10, discharge port;11, support rod;12, sliding plate;13, motor;14, stirring shaft;15, stirring blade. DETAILED DESCRIPTION

[0029] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model, obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.

[0030] An embodiment of the present application discloses an automated magnetorheological fluid configuration device, including a support frame 1, four storage tanks 2 are installed inside the support frame 1, three openings 3 are opened on the top of multiple storage tanks 2, four vacuum generators 4 are installed on the top of both sides of the support frame 1, a control panel 5 is installed in the middle of the top of the support frame 1, two mounting frames 6 are fixedly connected to the top of the support frame 1, and conical glass barrels 7 are installed on the top of the two mounting frames 6. The four left and right vacuum generators 4 are symmetrically distributed on the top of both sides of the support frame 1, and the bottoms of the two mounting frames 6 are fixedly connected to the top of the support frame 1. The control panel 5 sends control signals to the multiple vacuum generators 4 according to a specific ingredient ratio, thereby giving the multiple vacuum generators 4 a specific pressure. The multiple vacuum generators 4 draw materials from the storage tanks 2 into the conical glass barrel 7 container through pipelines, so that the proportion of each material taken is more accurate.

[0031] Reference Figure 5 As shown, the tops of the two conical glass barrels 7 are connected with multiple feed ports 8, the middle parts of the tops of the two conical glass barrels 7 are provided with stirring ports 9, and the middle parts of the bottom ends of the two conical glass barrels 7 are connected with discharge ports 10. The multiple feed ports 8 facilitate the rapid entry of materials into the interior of the conical glass barrels 7, the two stirring ports 9 facilitate the insertion of the stirring shaft 14 into the interior of the conical glass barrel 7, and facilitate stirring inside the conical glass barrel 7. The two discharge ports 10 are used to discharge unused magnetorheological fluid and waste liquid after cleaning.

[0032] Reference Figure 3 As shown, two support rods 11 are fixedly connected to the top of the support frame 1, and two sliding plates 12 are installed on the outside of the top of the two support rods 11. The front sides of the two sliding plates 12 are fixedly connected to motors 13, and the output ends of the two motors 13 are installed with stirring shafts 14. The bottom ends of the two stirring shafts 14 are fixedly connected with stirring blades 15. The two sliding plates 12 slide on the outside of the support rods 11, so that the two stirring shafts 14 drive the stirring blades 15 to stir inside the conical glass barrel 7, so that the materials can be stirred and mixed evenly inside the conical glass barrel 7.

[0033] Working principle of this utility model: This utility model designs an automatic magnetorheological fluid configuration device, the specific structure is as shown in the attached manual. Figure 1-5As shown, in the present technical solution, through the mutual cooperation between various structures, the material is first transported to the interior of the storage tank 2 through one of the openings 3 at the top of the storage tank 2, and the material is stored in four storage tanks 2. When the magnetorheological fluid needs to be configured, the parameters are input on the control panel 5 according to the specific magnetorheological fluid configuration required ratio. The control panel 5 sends a control signal to the multiple vacuum generators 4 according to the specific ingredient ratio, thereby giving the multiple vacuum generators 4 a specific pressure of air pressure, so that the multiple vacuum generators 4 all extract the inside of the storage tank 2 through the pipeline, and transport the material to the two conical glass barrels 7 through the multiple feed ports 8. Then, the two sliding plates 12 are pulled, and the inside of the two sliding plates 12 is used to slide on the outside of the support rod 11, so as to facilitate the two stirring shafts 14 to be inserted into the interior of the conical glass barrel 7 through the stirring port 9, and then the two motors 13 are started, and the two stirring shafts 14 are driven to rotate by the two motors 13, so that the two stirring shafts 14 both drive the stirring blades 15 to stir inside the conical glass barrel 7, so as to facilitate the uniform mixing of the materials inside the conical glass barrel 7.

[0034] The drawings of the embodiments disclosed in the present invention only relate to the structures related to the embodiments disclosed in the present invention. Other structures may refer to conventional designs. In the absence of conflicts, the same embodiment and different embodiments of the present invention may be combined with each other.

[0035] The contents not described in detail in the specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited and can be determined using conventional equipment. In this technical solution, the electrical control components not mentioned belong to the prior art and are not shown in the figures and will not be described here.

[0036] Finally: The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automated magnetorheological fluid configuration device, comprising a support frame (1), characterized in that: Four material storage tanks (2) are installed inside the support frame (1), and three openings (3) are provided at the top ends of the four material storage tanks (2). Four vacuum generators (4) are installed at the top ends of both sides of the support frame (1). A control panel (5) is installed at the middle of the top end of the support frame (1). Two mounting frames (6) are fixedly connected to the top end of the support frame (1), and a conical glass barrel (7) is installed at the top ends of the two mounting frames (6).

2. The automated magnetorheological fluid configuration device according to claim 1, characterized in that: The top ends of the two conical glass barrels (7) are both connected with a plurality of feed ports (8), and a stirring port (9) is provided in the middle of the top ends of the two conical glass barrels (7).

3. The automated magnetorheological fluid configuration device according to claim 1, characterized in that: The middle parts of the bottom ends of the two tapered glass barrels (7) are connected with a discharge port (10).

4. The automated magnetorheological fluid configuration device according to claim 1, characterized in that: Two support rods (11) are fixedly connected to the top of the support frame (1), and two sliding plates (12) are installed on the outer sides of the top ends of the two support rods (11).

5. The automated magnetorheological fluid dispensing device according to claim 4, characterized in that: The front sides of the two sliding plates (12) are fixedly connected with motors (13), and the output ends of the two motors (13) are both equipped with stirring shafts (14).

6. The automated magnetorheological fluid dispensing device according to claim 5, characterized in that: The bottom ends of the two stirring shafts (14) are both fixedly connected with stirring blades (15).

7. The automated magnetorheological fluid dispensing device according to claim 1, characterized in that: The four left and right vacuum generators (4) are symmetrically distributed at the top ends of both sides of the support frame (1), and the bottoms of the two mounting frames (6) are fixedly connected to the top of the support frame (1).

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