Efficient anti-blocking filler device

The drive motor and the gear ring structure are used to achieve uniform circumferential vibration of the packing cavity, thereby solving the problem of clogging of the packing device during vibration and improving the mass transfer and heat transfer efficiency of the packing device.

CN223417249UActive Publication Date: 2025-10-10SHANDONG ZHUORUI PETROCHEMICAL TECH CO LTD
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Patent Information

Application Number
CN202422704292.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-10-10
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

In the prior art, the filler device is prone to causing the filler gap to become smaller during vibration, which in turn causes overall sinking and clogging problems, affecting production efficiency.

Method used

The drive motor and gear ring structure are adopted. The vibration motor drives the vibration head to knock the packing cavity, and the drive motor drives the gear ring to rotate to achieve circumferential uniform vibration of the packing cavity and avoid sinking and accumulation caused by local knocking.

Benefits of technology

It effectively avoids local blockage of the packing device, improves mass and heat transfer efficiency, and ensures uniformity of liquid distribution and production stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of packing devices, and relates to an efficient anti-blocking packing device which comprises a shell, a packing cavity movably connected in the shell, an upper sealing plate matched with the packing cavity arranged in the shell, a buffer piece filled between the shell and the packing cavity, and a vibration motor arranged outside the shell. A vibration head of the vibration motor penetrates through the shell and corresponds to a shell of the packing cavity, a gear ring is arranged at the bottom of the packing cavity, a lower sealing plate matched with the gear ring is arranged in the shell, a driving gear which penetrates through the shell and is meshed with the gear ring is arranged outside the shell, and the driving gear is connected with a driving motor. The packing cavity is driven by the driving motor and the gear ring to rotate, so that the vibrating motor can uniformly beat the packing cavity, and the problem that packing on one side sinks and accumulates and the other side is still blocked due to beating vibration only at one position is solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of filler devices and relates to a high-efficiency anti-blocking filler device. Background Art

[0002] The packing device is a type of mass transfer equipment commonly used in chemical production. The packed tower is mainly composed of a defoaming device, a liquid distributor, a support plate and a shell. The function of the liquid distributor is to evenly distribute or redistribute the liquid on the top of the packing or at a certain height to increase the effective surface of mass transfer and heat transfer, improve phase contact, and thus improve the efficiency of the tower. Since the liquid may contain impurities, it is easy to block the channels of the distribution trough, resulting in uneven liquid discharge and affecting production efficiency.

[0003] The existing Chinese utility model patent with announcement number CN212524045U, a new anti-clogging packed tower includes a tower body, and an air outlet arranged at the top of the tower body, an air inlet arranged at the bottom and a liquid outlet arranged at the bottom. A liquid distributor is arranged inside the tower body, and a rotating tube is provided on the liquid distributor. The top of the rotating tube is rotatably connected to the liquid inlet pipe. A driving device is provided on the outer wall of the tower body, and a packing frame is provided at a middle position between the liquid distributor and the air inlet. Packing is provided in the packing frame, and a vibration device is provided on the tower body outside the packing frame. The driving device is provided in conjunction with the rotating tube, and the driving device and the vibration device are respectively connected to a controller.

[0004] The existing technology has the following technical defects:

[0005] The above technical solution can solve the clogging problem by making the filler and the liquid vibrate against each other through a vibration device. However, the filler will gradually change its state during continuous vibration, causing the filler gap to gradually become smaller, and then causing the filler to sink as a whole, making it more prone to clogging problems. Utility Model Content

[0006] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a high-efficiency anti-blocking filling device.

[0007] The high-efficiency anti-blocking filling device described in the utility model includes a shell, a filling cavity movably connected in the shell, an upper sealing plate adapted to the filling cavity is provided in the shell, a buffer is filled between the shell and the filling cavity, a vibration motor is provided on the outside of the shell, the vibration head of the vibration motor passes through the shell and corresponds to the outer shell of the filling cavity, a gear ring is provided at the bottom of the filling cavity, a lower sealing plate adapted to the gear ring is provided in the shell, a driving gear passing through the shell and meshing with the gear ring is provided on the outside of the shell, and the driving gear is connected to the driving motor.

[0008] Working process or working principle:

[0009] During operation, the vibration motor drives the vibration head to knock on the stuffing chamber so that the blocked part can flow smoothly. At the same time, the driving motor is used to drive the driving gear to drive the gear ring fixedly connected to the stuffing chamber to rotate, thereby driving the stuffing chamber to rotate. The vibration head is not connected to the stuffing chamber, so when rotating, the vibration head can always knock and vibrate the stuffing chamber evenly in the circumference, avoiding the problem of knocking and vibrating only in one place, causing the stuffing on one side to sink and accumulate, while the other side is still blocked.

[0010] A guide groove is provided on the inner wall of the shell, and a support block adapted to the guide groove is provided on the outer wall of the filling cavity, and the filling cavity is supported by the support block.

[0011] The bottom of the support block is provided with a rotating part, which can be a ball, a pulley or other parts that are conducive to rotation and manufacturing, so that the support block can support the filling cavity in the guide groove and can rotate conveniently.

[0012] The vibration motor is fixed on the outer wall of the shell through a first support plate, and the drive motor is fixed on the outer wall of the shell through a second support plate.

[0013] The bottom of the gear ring is provided with a protrusion, and the lower sealing plate is provided with a sealing groove adapted to the protrusion. The cooperation between the protrusion and the groove can better achieve a sealing effect and can play a role in rotation guidance.

[0014] A plurality of through holes are evenly distributed on the gear ring, and the through holes on the gear ring achieve the effect of a secondary liquid distributor.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] The utility model drives the stuffing cavity to rotate by the driving motor and the gear ring, so that the vibration motor can evenly knock the stuffing cavity, avoiding the problem that the stuffing on one side sinks and accumulates due to knocking and vibration at only one place, while the other side is still blocked. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a structural diagram of an embodiment of the utility model.

[0018] Figure 2 This utility model Figure 1 A in the enlarged view.

[0019] In the figure: 1. Shell; 2. Upper sealing plate; 3. Filling chamber; 4. Buffer; 5. Vibration head; 6. Vibration motor; 7. First support plate; 8. Gear ring; 9. Guide groove; 10. Rotating member; 11. Drive gear; 12. Drive motor; 13. Second support plate; 14. Lower sealing plate; 15. Protrusion; 16. Support block. DETAILED DESCRIPTION

[0020] Example 1

[0021] like Figures 1 and 2 As shown, the high-efficiency anti-blocking filling device described in the utility model includes a shell 1, a filling chamber 3 is movably connected in the shell 1, an upper sealing plate 2 adapted to the filling chamber 3 is provided in the shell 1, a buffer 4 is filled between the shell 1 and the filling chamber 3, a vibration motor 6 is provided on the outside of the shell 1, a vibration head 5 of the vibration motor 6 passes through the shell 1 and corresponds to the outer shell of the filling chamber 3, a gear ring 8 is provided at the bottom of the filling chamber 3, a lower sealing plate 14 adapted to the gear ring 8 is provided in the shell 1, a driving gear 11 passing through the shell 1 and meshing with the gear ring 8 is provided on the outside of the shell 1, and the driving gear 11 is connected to the driving motor 12; a guide groove 9 is provided on the inner wall of the shell 1, and a support block 16 adapted to the guide groove 9 is provided on the outer wall of the filling chamber 3, and the filling chamber 3 is pushed into the filling chamber 3 through the support block 16. row support; a rotating part 10 is provided at the bottom of the support block 16, and the rotating part 10 can be a ball, a pulley or other parts that are conducive to rotation and manufacturing, so that the support block 16 can support the filling chamber 3 in the guide groove 9 and can rotate conveniently; the vibration motor 6 is fixed to the outer wall of the shell 1 through the first support plate 7, and the drive motor 12 is fixed to the outer wall of the shell 1 through the second support plate 13; a protrusion 15 is provided at the bottom of the gear ring 8, and a sealing groove adapted to the protrusion 15 is provided on the lower sealing plate 14. The sealing effect can be better achieved by cooperating with the protrusion 15 and the groove, and it can play a role of rotation guide; a number of through holes are evenly distributed on the gear ring 8, and the effect of a secondary liquid distributor is achieved through the through holes on the gear ring 8.

[0022] Working process or working principle:

[0023] During operation, the vibration motor 6 drives the vibration head 5 to knock on the stuffing chamber 3 so that the blocked part can flow smoothly. At the same time, the driving motor 12 is used to make the driving gear 11 drive the gear ring 8 fixedly connected to the stuffing chamber 3 to rotate, thereby driving the stuffing chamber 3 to rotate. The vibration head 5 is not connected to the stuffing chamber 3, so when rotating, the vibration head 5 can always knock and vibrate the stuffing chamber 3 uniformly in the circumference, avoiding the problem of knocking and vibrating only in one place, causing the stuffing on one side to sink and accumulate, and the other side still being blocked.

[0024] The utility model drives the stuffing cavity 3 to rotate by the driving motor 12 and the gear ring 8, so that the vibration motor 6 can evenly knock the stuffing cavity 3, avoiding the problem that the stuffing on one side sinks and accumulates due to knocking and vibration at only one place, while the other side is still blocked.

[0025] The description of the direction and relative position relationship of the structure in the present invention, such as front, back, left, right, up and down, does not constitute a limitation of the present invention and is only for the convenience of description.

Claims

1. A high-efficiency anti-blocking packing device, comprising a housing (1), a packing cavity (3) movably connected in the housing (1), an upper sealing plate (2) adapted to the packing cavity (3) provided in the housing (1), a buffer member (4) filled between the housing (1) and the packing cavity (3), a vibration motor (6) provided outside the housing (1), a vibration head (5) of the vibration motor (6) passing through the housing (1) and corresponding to the outer shell of the packing cavity (3), characterized in that: A gear ring (8) is provided at the bottom of the packing chamber (3), a lower sealing plate (14) adapted to the gear ring (8) is provided inside the housing (1), and a driving gear (11) passing through the housing (1) and meshing with the gear ring (8) is provided outside the housing (1), and the driving gear (11) is connected to a driving motor (12).

2. The high-efficiency anti-blocking filler device according to claim 1, characterized in that: A guide groove (9) is provided on the inner wall of the housing (1), and a support block (16) adapted to the guide groove (9) is provided on the outer wall of the filling cavity (3).

3. The high-efficiency anti-blocking filler device according to claim 2, characterized in that: A rotating part (10) is provided at the bottom of the supporting block (17).

4. The high-efficiency anti-blocking filler device according to claim 3, characterized in that: The vibration motor (6) is fixed to the outer wall of the housing (1) via a first support plate (7), and the drive motor (12) is fixed to the outer wall of the housing (1) via a second support plate (13).

5. The high-efficiency anti-blocking filler device according to any one of claims 1 to 4, characterized in that: The bottom of the gear ring (8) is provided with a protrusion (15), and the lower sealing plate (14) is provided with a sealing groove adapted to the protrusion (15).

6. The high-efficiency anti-blocking filler device according to claim 5, characterized in that: A plurality of through holes are evenly distributed on the gear ring (8).

Citation Information

Patent Citations

  • Novel anti-clogging packed tower

    CN212524045U