Automatic telescopic die repairing platform and die casting machine comprising same

By designing an automatic telescopic mold repair platform and adopting a computer-controlled and motor-driven guide rail structure, the safety hazards and stability problems of the existing die-casting machine mold repair platform are solved, automated mold repair is achieved, and the safety and efficiency of mold repair operations are improved.

CN223418309UActive Publication Date: 2025-10-10SHANGHAI YIDA MASCH CO LTD
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Patent Information

Application Number
CN202422833448.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-10-10
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

The existing die-casting machine mold repair platform has safety hazards during use, and it is difficult to effectively fix and protect the column, affecting the safety and efficiency of the mold repair operation.

Method used

An automatic telescopic mold repair platform was designed, which adopts a computer controller and guide rail structure. The guide rail is driven by a motor to move, and the longitudinal and horizontal transmission components are combined to realize the telescopic movement of the platform. The precise position is ensured by the induction switch and computer controller. The platform panel is supported by a support mechanism and has anti-collision protection.

Benefits of technology

The automated operation of the mold repair platform is realized, which improves safety and stability, avoids manual handling, provides a more spacious working space, protects the integrity of the Golin column, and improves the efficiency and safety of the mold repair operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic telescopic die repairing platform and a die casting machine comprising the same. The automatic telescopic mold repairing platform comprises a computer controller and a base, guide rails parallel to each other are arranged on the two sides of the base, and the guide rails are erected above the base through at least one supporting mechanism. A platform panel is laid on the guide rails; the driving mechanism is used for driving the guide rail to move in the linear direction, the driving mechanism comprises a motor, a conveying belt wheel and a conveying belt wheel protection cover which are matched with one another, the conveying belt wheel protection cover is fixed to the front end of the base, and a belt wheel driving wheel is fixed to a rotating shaft of the motor; a belt wheel driven wheel is arranged at the front end part of the conveying belt wheel protection cover; guide rail driving wheels matched with the conveying belt wheels are arranged on the inner side faces of the guide rails. The automatic telescopic die repairing platform further comprises an inductive switch arranged on the base, a touch block is arranged on the guide rail, and the computer controller is in signal connection with the motor and the inductive switch. The automatic telescopic die repairing platform is compact in structure, is controlled by a motor, does not need to be carried by manpower, better meets the requirements of modern enterprise management and use, and has great economic benefits. The die-casting machine enables the die repairing platform to extend out from the lower portion of the tiebar, a place for die repairing work is provided, and the die-casting machine is wider, firmer and more stable in use. The platform is placed above the base and below the tie bar, and the height of the platform is more suitable for die repairing operation.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a die casting machine, in particular to an automatic retractable die repairing platform and a die casting machine containing the same. BACKGROUND

[0002] When a large die casting machine is repairing a die, there is no personnel working area inside the die casting machine. The current solution is to make a frame welded with square tubes, which is used as a temporary working area. However, this solution is not perfect. First, the platform is placed above the Golin column, although there are square tubes welded on the left and right sides to prevent the platform from moving left and right, there is no fixation in front and back, which poses a safety hazard. Second, the area above the Golin column is a die installation area, which means that the die bottom will be at the same height as the platform when the die is installed, making it difficult for the die repairing personnel to handle the bottom die. Finally, the platform directly contacts the Golin column, which may cause damage to the Golin column during use. SUMMARY

[0003] The utility model wants to solve the technical problem to overcome the defects in the prior art, provide an automatic retractable die repairing platform and a die casting machine containing the same.

[0004] The utility model solves the above technical problem through the following technical scheme:

[0005] An automatic retractable die repairing platform, characterized in that it comprises a computer controller and a base, the base is provided with parallel guide rails on both sides, the guide rails are erected above the base through at least one set of support mechanism; a platform panel is laid on the guide rails; the automatic retractable die repairing platform further comprises a driving mechanism for driving the guide rails to move in a linear direction, the driving mechanism comprises a motor, a conveyor pulley and a conveyor pulley protective cover which cooperate with each other, the conveyor pulley protective cover is fixed to the front end of the base, a pulley driving wheel is fixed to the rotating shaft of the motor, a pulley driven wheel is arranged at the front end of the conveyor pulley protective cover; the inner side of the guide rail is provided with a guide rail driving wheel matched with the conveyor pulley; the automatic retractable die repairing platform further comprises a sensing switch arranged on the base, a touch block is arranged on the guide rail, and the computer controller, the motor and the sensing switch are all signal connected.

[0006] Among them, the outer side of the guide rail is provided with a containing groove, the support mechanism all comprises a longitudinal support part for bearing the weight of the platform panel, each longitudinal support part comprises a support shaft fixing seat fixed to the base, the side wall of the support shaft fixing seat is provided with a horizontally arranged support shaft, the support shaft is provided with a support shaft wheel for supporting the platform panel, and the support shaft wheel and the support shaft are connected through a first bearing; the outer edge of the support shaft wheel abuts against the surface of the containing groove.

[0007] The supporting mechanisms also include a horizontal transmission part for assisting the extension and retraction of the guide rails, and the horizontal transmission parts include a positioning shaft fixing seat fixed to the base, and the side surfaces of the positioning shaft fixing seat are provided with upper and lower parallel pin plates, and a positioning shaft wheel is provided between the two pin plates, and the pin plates and the positioning shaft wheels are inserted from top to bottom through the positioning shaft, and the positioning shaft wheel is connected to the positioning shaft through a second bearing, and the outer edge of the positioning shaft wheel abuts against the vertical side wall of the accommodating groove, and the center axis of the positioning shaft wheel is perpendicular to the horizontal plane.

[0008] Wherein, the front and rear ends of the guide rail are both provided with anti-slip baffles, the support mechanism is located between the two anti-slip baffles on the same side, and the surface of the support mechanism opposite to the anti-slip baffle is provided with an anti-collision pad.

[0009] Wherein, at least one reinforcing beam is provided between the guide rails.

[0010] The present utility model also provides a die-casting machine, which includes a Corinthian column. Its characteristic is that the die-casting machine includes any one of the automatic telescopic mold repairing platform described above, and the automatic telescopic mold repairing platform is located below the Corinthian column. The die-casting machine also includes a base, and the base of the automatic telescopic mold repairing platform is fixedly connected to the base.

[0011] In the present invention, the above-mentioned preferred conditions can be arbitrarily combined on the basis of conforming to the common sense in the field to obtain various preferred embodiments of the present invention.

[0012] The positive benefits of this utility model are: the automatically retractable die repair platform is compact and motor-controlled, requiring no manual handling, better meeting the requirements of modern enterprise management and operation, and offering significant economic benefits. The die repair platform extends from beneath the coring column on the die-casting machine, providing a spacious, secure, and stable work area. Positioned above the base and beneath the coring column, the platform is at a height ideal for die repair operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the automatic telescopic mold repairing platform in an embodiment of the present utility model.

[0014] Figure 2 It is a partial cross-sectional view of the longitudinal support portion of the automatic telescopic mold repairing platform in this embodiment.

[0015] Figure 3 This is a partial cross-sectional view of the horizontal transmission portion of the automatic telescopic mold repairing platform in this embodiment. DETAILED DESCRIPTION

[0016] A preferred embodiment is given below, and the present invention is described more clearly and completely in conjunction with the accompanying drawings.

[0017] As Figure 1 shown, the automatic telescopic mold repairing platform in the embodiment comprises a computer controller, i.e. a programmable logic controller (not shown in the figure), and a base 1, two sides of the base 1 are provided with mutually parallel guide rails 3, the guide rails 3 are erected above the base 1 through four groups of support mechanisms, and a platform panel 2 is laid on the guide rails 3. Two reinforcing cross beams 33 are arranged between the two guide rails 3, so as to ensure the stability of the guide rails during movement and mold repairing.

[0018] The automatic telescopic mold repairing platform in the embodiment further comprises a driving mechanism for driving the guide rails 3 to move in a linear direction. The driving mechanism comprises a motor 8, a transmission belt wheel (not shown in the figure) and a transmission belt wheel protective cover 4 which cooperate with each other. The transmission belt wheel protective cover 4 is fixed at the front end of the base 1, a belt wheel driving wheel (not shown in the figure) is fixed on the rotating shaft of the motor 8, and the front end of the transmission belt wheel protective cover 4 is provided with a mounting shaft 41 for mounting a belt wheel driven wheel (not shown in the figure). The inner side of the guide rail 3 is provided with a guide rail driving wheel (not shown in the figure) which is matched with the transmission belt wheel. In the embodiment, the transmission belt wheel is a toothed belt, and the belt wheel driving wheel, the belt wheel driven wheel and the guide rail driving wheel are all toothed wheels which engage with the toothed belt. After the motor rotates, the belt wheel driving wheel drives the toothed belt to transmit power, and the toothed belt further drives the guide rail driving wheel to move, thereby driving the guide rail 3 which is mounted with the guide rail driving wheel to move linearly forward or backward.

[0019] Specifically, as Figure 2 shown, the guide rail 3 in the embodiment adopts a single-face channel steel, and the outer side thereof is provided with a containing groove 34. Each of the support mechanisms comprises a longitudinal support part 6 for bearing the weight of the platform panel 2. Each longitudinal support part 6 comprises a support shaft fixing seat 61 which is fixed on the base 1, the side wall of the support shaft fixing seat 61 is provided with a horizontally arranged support shaft 62, and the support shaft 62 is provided with a support shaft wheel 63 for supporting the platform panel 2. The support shaft wheel 63 and the support shaft 62 are connected through a first bearing 64, and the outer edge of the support shaft wheel 63 abuts against the inner surface of the top of the containing groove 34, so as to further support in the longitudinal direction. In the embodiment, there are four groups of longitudinal support parts, two by two as a group, and they are respectively located at the outer sides of the guide rails 3.

[0020] As Figure 3As shown, the support mechanism also includes a horizontal transmission part 7 for assisting the extension and retraction of the guide rail 3. The horizontal transmission part 7 includes a positioning shaft fixing seat 71 fixed to the base 1. The side of the positioning shaft fixing seat 71 is provided with upper and lower parallel pin plates 72. A positioning shaft wheel 73 is provided between the two pin plates 72. The pin plates 72 and the positioning shaft wheel 73 are inserted from top to bottom through the positioning shaft 74. The positioning shaft wheel 73 is connected to the positioning shaft 74 through a second bearing 75. The central axis of the positioning shaft wheel 73 is perpendicular to the horizontal plane, and the outer edge of the positioning shaft wheel 73 abuts against the vertical side wall of the accommodating groove 34.

[0021] At the same time, anti-slip baffles 31 are provided at the front and rear ends of the guide rail 3. The aforementioned support mechanism is located between the front and rear anti-slip baffles 31 on the same side. Anti-collision pads 32 are provided on the surface of the support mechanism opposite the anti-slip baffles 31. This prevents the guide rail from detaching from the support mechanism during extension and retraction, and cooperates with the anti-collision pads 32 to provide buffering and protection.

[0022] The automatic telescopic mold repair platform also includes a sensor switch 5 mounted on the base 1 and a contact block (not shown) mounted on the guide rail 3. A computer controller is connected to the motor 8 and the sensor switch 5 for signal transmission. The sensor switch 5 detects the position of the mold repair platform and transmits a signal to the computer controller when the platform reaches a specific position (preset position). Specifically, when the platform panel 2 moves along the guide rail 3 and approaches the limit position, the contact block mounted on the guide rail 3 contacts the sensor switch, which then sends an electrical signal to the computer controller. Upon receiving this signal, the computer controller controls the motor 8 to stop rotating, preventing the platform from exceeding the predetermined operating range.

[0023] When the platform needs to be retracted, that is, the motor rotates in the opposite direction, this is achieved through the control logic set within the computer controller. The computer controller will control the direction of the motor according to the preset program and the operator's instructions, thereby returning the platform to its original position.

[0024] This embodiment also discloses a die-casting machine, which includes a base 100. Unlike the prior art, this embodiment includes the aforementioned automatic telescopic die-repairing platform, which is located below the coring column (not shown). Specifically, the base 1 of the automatic telescopic die-repairing platform is fixedly connected to the base 100. During die-repairing, a computer controller controls a motor to drive the platform horizontally outward from below the coring column, forming a work area outside. When die-repairing is complete, the computer controller controls the motor to reverse and retract the platform.

[0025] The technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

Claims

1. An automatic telescopic mold repair platform, characterized in that: It includes a computer controller and a base, wherein guide rails parallel to each other are provided on both sides of the base, and the guide rails are erected above the base through at least one group of supporting mechanisms; a platform panel is laid on the guide rails; the automatic telescopic mold repairing platform also includes a driving mechanism for driving the guide rails to move in a linear direction, the driving mechanism includes a motor, a conveyor pulley and a conveyor pulley protective cover that cooperate with each other, the conveyor pulley protective cover is fixed to the front end of the base, a pulley driving wheel is fixed on the rotating shaft of the motor, and a pulley driven wheel is provided at the front end of the conveyor pulley protective cover; the inner side of the guide rail is provided with a guide rail driving wheel adapted to the conveyor pulley; the automatic telescopic mold repairing platform also includes an induction switch arranged on the base, a touch block is provided on the guide rail, and the computer controller is signal-connected to the motor and the induction switch.

2. The automatic telescopic mold repair platform according to claim 1, characterized in that: The outer side surface of the guide rail is provided with a receiving groove, and the supporting mechanism includes a longitudinal supporting part for bearing the weight of the platform panel, and each of the longitudinal supporting parts includes a support shaft fixing seat fixed on the base, and the side wall of the support shaft fixing seat is provided with a horizontally arranged support shaft, and the support shaft is provided with a support shaft wheel for supporting the platform panel, and the support shaft wheel is connected to the support shaft by a first bearing; the outer edge of the support shaft wheel abuts against the surface of the receiving groove.

3. The automatic telescopic mold repairing platform according to claim 2, characterized in that: The supporting mechanisms also include a horizontal transmission part for assisting the extension and retraction of the guide rails, and the horizontal transmission parts include a positioning shaft fixing seat fixed to the base, and the side surfaces of the positioning shaft fixing seat are provided with upper and lower parallel pin plates, and a positioning shaft wheel is provided between the two pin plates, and the pin plates and the positioning shaft wheels are inserted from top to bottom through the positioning shaft, and the positioning shaft wheel is connected to the positioning shaft through a second bearing, and the outer edge of the positioning shaft wheel abuts against the vertical side wall of the accommodating groove, and the central axis of the positioning shaft wheel is perpendicular to the horizontal plane.

4. The automatic telescopic mold repairing platform according to claim 3, characterized in that: The front and rear ends of the guide rail are both provided with anti-slip baffles, the support mechanism is located between the two anti-slip baffles on the same side, and the surface of the support mechanism opposite to the anti-slip baffle is provided with an anti-collision pad.

5. The automatic telescopic mold repairing platform according to claim 4, characterized in that: At least one reinforcing beam is provided between the guide rails.

6. A die-casting machine comprising a coring column, characterized in that: The die-casting machine includes the automatic telescopic die-repairing platform according to any one of claims 1 to 5, wherein the automatic telescopic die-repairing platform is located below the Golin column. The die-casting machine also includes a base, and the base of the automatic telescopic die-repairing platform is fixedly connected to the base.