Asparagus lettuce slitting machine

By designing a lettuce stripping machine and utilizing a clamping shaft and a cutting knife structure to automatically cut the lettuce, the problems of low efficiency and difficult hygiene control in traditional lettuce stripping are solved, thus achieving efficient and hygienic lettuce cutting and convenient hanging and drying.

CN223419663UActive Publication Date: 2025-10-10檀俊勇
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Patent Information

Application Number
CN202422980326.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-10-10
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

The traditional method of cutting lettuce strips is inefficient, labor-intensive, and difficult to control sanitary conditions. In addition, the cut lettuce strips are not convenient to hang and dry later.

Method used

A lettuce stripping machine was designed, which included a frame, a clamping shaft, a cutting blade structure and a power assembly. The elastic clamping assembly and the flexible clamping shaft were used to automatically clamp the lettuce. The lettuce was automatically cut and delivered through a cross-shaped cutting structure composed of horizontal, vertical and oblique blades.

Benefits of technology

The production efficiency is improved, the labor intensity is reduced, and the sanitary conditions are ensured. The cut lettuce strips are in a herringbone shape, which is convenient for hanging and drying in the sun later.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of vegetable processing, in particular to an asparagus lettuce slitting machine. The device comprises a rack, a V-shaped feeding groove is formed in the middle of the rear end in the rack, two first clamping rotating shafts which are symmetrically arranged up and down are arranged at the front end of the feeding groove, an elastic feeding assembly is arranged in the middle of each first clamping rotating shaft, a second clamping rotating shaft is arranged on the front side of each first clamping rotating shaft, and a flexible clamping shaft is arranged in the middle of each second clamping rotating shaft. Elastic clamping assemblies are arranged on the two sides of the first clamping rotating shaft and the two sides of the second clamping rotating shaft correspondingly. A cutter mounting frame is vertically arranged at the position, located on the front side of the flexible clamping shaft, in the rack, an outlet hole is formed in the cutter mounting frame, a transverse cutter, a vertical cutter and an inclined cutter are arranged on the inner side of the cutter mounting frame, a conveying belt is arranged on the rack, and a power assembly is arranged in the rack; the transverse cutter, the vertical cutter and the inclined cutter which are independently designed are designed, the inclined cutter is movably designed, and the asparagus lettuce can be cut into strips and form a herringbone shape at the same time by matching with the detection sensor, so that later hanging and drying are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of vegetable processing, in particular to a lettuce stripping machine. Background Art

[0002] Lettuce is a widely grown and consumed vegetable with tender texture and rich nutrition. Cutting lettuce into strips is an important process in the processing of lettuce. However, traditional methods of cutting lettuce into strips are mostly manual operations, which have the disadvantages of low efficiency, high labor intensity, and difficult to control hygiene conditions. Moreover, the cut lettuce strips are mostly straight, which is not convenient for hanging and drying later. Utility Model Content

[0003] The purpose of the utility model is to provide a lettuce stripping machine with a reasonable design to solve the defects and shortcomings of the existing technology, which can solve the above defects.

[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: it comprises a frame, a "V"-shaped feeding trough is provided in the middle of the rear end of the frame, two clamping shafts 1 are symmetrically arranged up and down at the front end of the feeding trough, the middle part of each clamping shaft 1 is provided with an elastic feeding component, the front side of each clamping shaft 1 is provided with a clamping shaft 2, the middle part of each clamping shaft 2 is provided with a flexible clamping shaft, a "V"-shaped feeding trough is provided on the flexible clamping shaft, elastic clamping components are respectively provided on both sides of the two clamping shafts 1, the two clamping shafts 1 are rotatably connected to the elastic clamping components, and the two ends of the two clamping shafts 2 are connected The side is also provided with an elastic clamping assembly in the same way, and the elastic clamping assemblies of the clamping shaft one and the clamping shaft two are symmetrically arranged; a cutter mounting bracket is vertically provided at the front side of the flexible clamping shaft in the frame, and an exit hole is opened in the cutter mounting bracket, and a horizontal knife and a vertical knife are respectively provided on the inner side of the cutter mounting bracket, and the angle between the horizontal knife and the vertical knife is 90°, and the horizontal knife and the vertical knife are staggered front and back, and an array of oblique knives are also provided on the outside of the exit hole, a conveyor belt is provided on the frame at the front end of the exit hole, a power assembly is provided in the frame, and a sensor for detecting the position of the lettuce is provided at the side position between the clamping shaft one and the clamping shaft two in the frame.

[0005] Preferably, the cutter mounting frame is provided with a bevel knife telescopic cylinder, each bevel knife is connected to the top of the movable rod of the bevel knife telescopic cylinder, the number of bevel knife telescopic cylinders is four, and the angle between each bevel knife telescopic cylinder and the horizontal knife and the vertical knife is 45°. In the front-to-back direction, the bevel knife is located between the horizontal knife and the vertical knife.

[0006] Preferably, a discharging telescopic cylinder is provided downward at the top of the front end of the frame, and the top of the discharging telescopic cylinder is connected to a "door"-shaped driving frame. The driving frame is located directly above the conveyor belt, and a flexible pressure roller is rotatably installed at the bottom end of the driving frame.

[0007] Preferably, the elastic clamping assembly includes a fixed rod installed on the side beam of the frame, the upper and lower ends of the fixed rod are respectively connected to movable rods, one end of the movable rod is rotatably connected to the fixed rod, and the other end of the movable rod is installed with a bearing, the two ends of the clamping shaft 2 are respectively connected to the bearings, and the inner side of each movable rod is connected to a spring connecting rod 1, and a spring connecting rod 2 opposite to the spring connecting rod 1 is provided on the beam on which the fixed rod is installed, and a clamping spring is connected between the spring connecting rod 1 and the spring connecting rod 2.

[0008] Preferably, the elastic feeding assembly includes two circular fixed plates symmetrically arranged on the clamping shaft, and a number of flexible clamping strips are arranged between the two fixed plates. The two ends of each flexible clamping strip are respectively connected to the fixed plate through a spring, and the several flexible clamping strips are evenly distributed around the center of the fixed plate.

[0009] Preferably, the power assembly includes a main motor arranged in the frame, and the rotating shaft of the main motor is connected to the clamping rotating shaft 1, the clamping rotating shaft 2 and the conveyor belt through a sprocket set.

[0010] After adopting the above structure, the beneficial effects of the utility model are:

[0011] 1. The utility model is designed with independently designed horizontal knife, vertical knife and oblique knife to form a rice-shaped cutting knife structure to cut the lettuce into strips, and the oblique knife is a movable design, which can be moved in conjunction with the detection sensor, so that the lettuce can be cut into a human shape, which is convenient for hanging and drying later.

[0012] 2. The utility model is designed with an elastic clamping assembly, which can automatically tighten the clamping shaft 1 and the clamping shaft 2 inward, so that the elastic feeding assembly and the flexible clamping shaft clamp the lettuce and push it forward to achieve feeding.

[0013] 3. The utility model is designed with a movable flexible pressing roller, which can press the lettuce strips, pull the lettuce strips outward through the conveyor, assist in discharging, and send the lettuce strips out through the conveyor to ensure smooth discharging.

[0014] 4. The utility model does not require manpower to open the strips, has high production efficiency, saves time and labor, and the sanitary conditions are easy to control. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the front structure of the utility model;

[0016] Figure 2 It is a left view of the utility model;

[0017] Figure 3 It is a right side view of the utility model;

[0018] Figure 4 It is a top view of the utility model;

[0019] Figure 5 This is a schematic diagram of the installation method of the horizontal knife, vertical knife and oblique knife at the hole in the utility model;

[0020] Figure 6 It is a top view of the horizontal knife, vertical knife and oblique knife in the utility model;

[0021] Figure 7 It is a schematic diagram of the elastic clamping assembly in the utility model;

[0022] Figure 8 It is a schematic diagram of the installation position of the detection sensor in the utility model.

[0023] Description of reference numerals:

[0024] 1. Frame; 2. Conveyor belt; 3. Feed chute; 4. Clamping shaft 1; 5. Fixed plate; 6. Flexible clamping strip; 7. Spring; 8. Clamping shaft 2; 9. Flexible clamping shaft; 10. Fixed rod; 11. Movable rod; 12. Bearing; 13. Spring connecting rod 1; 14. Spring connecting rod 2; 15. Clamping spring; 16. Cutter mounting bracket; 17. Outlet hole; 18. Horizontal knife; 19. Vertical knife; 20. Telescopic cylinder for oblique knife; 21. Oblique knife; 22. Telescopic cylinder for discharging material; 23. Drive frame; 24. Flexible pressing roller; 25. Main motor; 26. Sprocket assembly; 27. Detection sensor. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See Figures 1-6As shown, it includes a frame 1, a "V"-shaped feeding trough 3 is provided at the middle of the rear end of the frame 1, and two clamping shafts 4 are symmetrically arranged up and down at the front end of the feeding trough 3, and an elastic feeding component is provided in the middle of each clamping shaft 4, a clamping shaft 2 8 is provided on the front side of each clamping shaft 4, and a flexible clamping shaft 9 is provided in the middle of each clamping shaft 2 8, and a "V"-shaped feeding trough is opened on the flexible clamping shaft 9, and elastic clamping components are provided on both sides of the two clamping shafts 4 respectively, and the two clamping shafts 4 are rotatably connected to the elastic clamping components, and elastic clamping components are also provided on both sides of the two clamping shafts 2 8 in the same way, and the clamping shafts 4 and the elastic clamping assembly of the clamping shaft 2 8 are symmetrically arranged; a cutter mounting bracket 16 is vertically provided at the front side of the flexible clamping shaft 9 in the frame 1, and an outlet hole 17 is opened in the cutter mounting bracket 16. A horizontal knife 18 and a vertical knife 19 are respectively provided on the inner side of the cutter mounting bracket 16. The angle between the horizontal knife 18 and the vertical knife 19 is 90°, and the horizontal knife 18 and the vertical knife 19 are staggered front and back. An array of oblique knives 21 is also provided on the outside of the outlet hole 17. A conveyor belt 2 is provided at the front end of the outlet hole 17 on the frame 1, a power assembly is provided in the frame 1, and a detection sensor 27 for detecting the position of the lettuce is provided at the lateral position between the clamping shaft 1 4 and the clamping shaft 2 8 in the frame 1;

[0027] A bevel knife telescopic cylinder 20 is provided on the cutter mounting frame 16, and each bevel knife 21 is connected to the top of the movable rod 11 of the bevel knife telescopic cylinder 20. There are four bevel knife telescopic cylinders 20, and the angle between each bevel knife telescopic cylinder 20 and the horizontal knife 18 and the vertical knife 19 is 45°. In the front-to-back direction, the bevel knife 21 is located between the horizontal knife 18 and the vertical knife 19.

[0028] By combining the horizontal knife 18 and the vertical knife 19 into a cross shape, the fed lettuce can be evenly cut into four strips, and since the horizontal knife 18 and the vertical knife 19 are staggered front and back, the horizontal and vertical cutting can be separated. The lettuce first contacts the horizontal knife 18 and is cut into two strips, and then contacts the vertical knife 19 to be divided into four strips. The oblique knife telescopic cylinder 20 is extended before the lettuce enters, so that the oblique knife 21 forms a rice shape with the horizontal knife 18 and the vertical knife 19. On the basis of the four lettuce strips, the four lettuce strips are separated from the middle. The detection sensor 27 continuously detects the position of the lettuce. When the signal disappears, it indicates that the tail end of the lettuce has left the detection range. The oblique knife 21 can be retracted after a certain delay, so that the four lettuce strips form a herringbone shape with the front end separated and the tail end connected, which is convenient for subsequent hanging and drying. The delay length is comprehensively determined by the feeding speed and the length that needs to be retained at the tail of the lettuce strip.

[0029] See Figure 1-Figure 4As shown, a discharging telescopic cylinder 22 is provided at the top of the front end of the frame 1 facing downward, and the top of the discharging telescopic cylinder 22 is connected to a "door"-shaped driving frame 23. The driving frame 23 is located directly above the conveyor belt 2, and a flexible pressure roller 24 is rotatably installed at the bottom end of the driving frame 23.

[0030] The discharging telescopic cylinder 22 drives the driving frame 23 to rise and fall, thereby making the flexible pressing roller 24 press the sent lettuce strips, increasing the friction between the conveyor belt 2 and the lettuce, so that the lettuce strips can be pulled out through the conveyor belt 2 and transported forward.

[0031] See Figure 1-Figure 7 As shown, the elastic clamping assembly includes a fixed rod 10 installed on the side beam of the frame 1, and the upper and lower ends of the fixed rod 10 are respectively connected to the movable rod 11, one end of the movable rod 11 is rotatably connected to the fixed rod 10, and the other end of the movable rod 11 is installed with a bearing 12, and the two ends of the clamping shaft 2 8 are respectively connected to the bearing 12, and the inner side of each movable rod 11 is connected to a spring connecting rod 13, and a spring connecting rod 2 14 opposite to the spring connecting rod 13 is provided on the beam on which the fixed rod 10 is installed, and a clamping spring 15 is connected between the spring connecting rod 13 and the spring connecting rod 2 14.

[0032] The upper and lower clamping shafts 1 and 4 are pulled toward the middle by the spring connecting rod 2 14 , thereby driving the two elastic feeding components to clamp the lettuce, and the flexible clamping shaft 9 guides and feeds the lettuce forward while clamping it.

[0033] See Figure 1-Figure 4 As shown, the elastic feeding assembly includes two circular fixed plates 5 symmetrically arranged on the clamping shaft 4, and a number of flexible clamping strips 6 are arranged between the two fixed plates 5. The two ends of each flexible clamping strip 6 are connected to the fixed plate 5 through a spring 7, and the number of flexible clamping strips 6 are evenly distributed around the center of the fixed plate 5.

[0034] The flexible clamping strip 6 is tightened by the spring 7, so that the lettuce is compressed by the flexible clamping strip 6. The combined design of the spring 7 and the flexible clamping strip 6 reduces the local pressure on the surface of the lettuce to prevent damage to the lettuce.

[0035] See Figure 1-Figure 4 As shown, the power assembly includes a main motor 25 arranged in the frame 1, and the rotating shaft of the main motor 25 is connected to the clamping rotating shaft 1 4, the clamping rotating shaft 2 8 and the conveyor belt 2 through a sprocket set 26.

[0036] The main motor 25 is used to synchronously drive multiple components of the device through the sprocket set 26.

[0037] The use process of this utility model:

[0038] Firstly, the device is started, and the lettuce is put into the feeding groove 3, the lettuce slides along the feeding groove 3, enters the two groups of elastic feeding assemblies, is pressed and pushed forward, and then is pressed and sent forward to the horizontal cutter 18, the vertical cutter 19 and the inclined cutter 21 by the two flexible clamping shafts 9, the arrival of the lettuce is detected by the detection sensor 27, the inclined cutter 21 is extended, the lettuce is cut by the plurality of cutters and is sent out from the outlet hole 17, the flexible pressing roller shaft 24 presses the lettuce strip, and the conveying belt 2 pulls the lettuce strip outward, when the lettuce is close to the tail end of the division, the inclined cutter 21 is retracted, until the division of the lettuce is finished, the conveying belt 2 sends out the cut lettuce strip.

[0039] It should be understood that the above specific embodiments of the present application are only used for illustrative or explanatory purposes of the principles of the present application, and do not constitute a limitation of the present application. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present application shall be included in the protection scope of the present application. In addition, the appended claims of the present application are intended to cover all changes and modifications falling within the scope and boundary of the appended claims, or the equivalent forms of such scope and boundary.

Claims

1. A lettuce stripping machine, comprising a frame (1), characterized in that: A V-shaped feeding trough (3) is provided at the middle of the rear end of the frame (1), and two clamping shafts (4) are symmetrically arranged up and down at the front end of the feeding trough (3). An elastic feeding component is provided in the middle of each clamping shaft (4), a clamping shaft (8) is provided on the front side of each clamping shaft (4), and a flexible clamping shaft (9) is provided in the middle of each clamping shaft (8). A V-shaped feeding trough is provided on the flexible clamping shaft (9). Elastic clamping components are provided on both sides of the two clamping shafts (4), and both clamping shafts (4) are rotatably connected to the elastic clamping components. Elastic clamping components are also provided on both sides of the two clamping shafts (8) in the same way, and the elastic clamping components of the clamping shaft (4) and the clamping shaft (8) are respectively provided. The flexible clamping components are symmetrically arranged; a cutter mounting frame (16) is vertically arranged at the front side of the flexible clamping shaft (9) in the frame (1), an outlet hole (17) is opened in the cutter mounting frame (16), a horizontal knife (18) and a vertical knife (19) are respectively arranged on the inside of the cutter mounting frame (16), the angle between the horizontal knife (18) and the vertical knife (19) is 90 degrees, and the horizontal knife (18) and the vertical knife (19) are staggered front and back, and an array of inclined knives (21) are also arranged outside the outlet hole (17), a conveyor belt (2) is provided on the frame (1) at the front end of the outlet hole (17), a power component is provided in the frame (1), and a sensor for detecting the position of the lettuce is provided at a side position between the clamping rotating shaft 1 (4) and the clamping rotating shaft 2 (8) in the frame (1).

2. A lettuce stripping machine according to claim 1, characterized in that: The cutter mounting frame (16) is provided with an oblique knife telescopic cylinder (20), each oblique knife (21) is connected to the top of the movable rod (11) of the oblique knife telescopic cylinder (20), the number of the oblique knife telescopic cylinders (20) is four, and the angle between each oblique knife telescopic cylinder (20) and the horizontal knife (18) and the vertical knife (19) is 45 degrees. In the front-to-back direction, the oblique knife (21) is located between the horizontal knife (18) and the vertical knife (19).

3. The lettuce stripping machine according to claim 2, characterized in that: A discharging telescopic cylinder (22) is provided at the top of the front end of the frame (1) facing downwards, and a "door"-shaped driving frame (23) is connected to the top of the discharging telescopic cylinder (22). The driving frame (23) is located directly above the conveyor belt (2), and a flexible pressing roller (24) is rotatably installed at the bottom end of the driving frame (23).

4. The lettuce stripping machine according to claim 3, characterized in that: The elastic clamping assembly includes a fixed rod (10) installed on the side crossbeam of the frame (1), the upper and lower ends of the fixed rod (10) are respectively connected to movable rods (11), one end of the movable rod (11) is rotatably connected to the fixed rod (10), and the other end of the movable rod (11) is installed with a bearing (12), the two ends of the clamping shaft (8) are respectively connected to the bearing (12), the inner side of each movable rod (11) is connected to a spring connecting rod (13), the crossbeam on which the fixed rod (10) is installed is provided with a spring connecting rod (14) opposite to the spring connecting rod (13), and a clamping spring (15) is connected between the spring connecting rod (13) and the spring connecting rod (14).

5. The lettuce stripping machine according to claim 4, characterized in that: The elastic feeding assembly includes two circular fixed plates (5) symmetrically arranged on a clamping shaft (4), a plurality of flexible clamping strips (6) are arranged between the two fixed plates (5), and the two ends of each flexible clamping strip (6) are connected to the fixed plate (5) through a spring (7), and the plurality of flexible clamping strips (6) are evenly distributed around the center of the fixed plate (5).

6. The lettuce stripping machine according to claim 5, characterized in that: The power assembly includes a main motor (25) arranged in the frame (1), and the rotating shaft of the main motor (25) is connected to the clamping rotating shaft 1 (4), the clamping rotating shaft 2 (8) and the conveyor belt (2) through a sprocket group (26).