High-precision positioning intelligent speed control injection mold

By introducing stabilizing devices and auxiliary components into the injection mold, the problem of reduced mold closing accuracy caused by guide column wear is solved, precise positioning and clean mold closing of the mold are achieved, and the quality of injection molded products is improved.

CN223419951UActive Publication Date: 2025-10-10ZHANFENG PRECISION COMPONENTS (HUIZHOU) CO LTD
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Patent Information

Application Number
CN202422689340.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-10-10
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

During the mold closing process, the wear between the guide column and the mold causes the mold closing accuracy to decrease, affecting the quality of the injection molded product.

Method used

The intelligent speed-controlled injection mold with high-precision positioning is used. By setting up stabilizing devices, fixed frames, moving parts, ball bodies and adjustment components, friction is reduced to achieve precise positioning of the mold. It is cleaned through auxiliary devices to ensure the accuracy and cleanliness of the mold.

Benefits of technology

It improves the mold closing accuracy and molding quality, reduces product defects caused by wear and impurities, and ensures the stability and consistency of injection molded products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of injection molds, in particular to a high-precision positioning intelligent speed control injection mold which comprises a machine base and a stabilizing device, a grouting mechanism is arranged on the surface of the machine base, a throttling valve is installed in the grouting mechanism, an air cylinder is arranged on the surface of the machine base, and the output end of the air cylinder is fixedly connected with a first mold. A first mold communicated with the grouting mechanism is arranged on one side of the machine base, a second mold communicated with the grouting mechanism is arranged on one side of the machine base, the stabilizing device is arranged on the surface of the machine base, the stabilizing device comprises two fixing frames fixed to the first mold, and a plurality of moving parts are connected to the inner walls of the fixing frames in a sliding mode. Compared with traditional sliding friction and rolling friction, friction force is remarkably reduced, reduction of guide precision caused by abrasion is reduced, accurate positioning and guide are achieved, and it can be guaranteed that the mold keeps stable mold closing precision during mold closing.
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Description

Technical Field

[0001] The utility model relates to the technical field of injection molds, in particular to a high-precision positioning intelligent speed-controlled injection mold. Background Art

[0002] An injection mold is a key tool used to form plastic products during the injection molding process. Plastic particles are heated and plasticized in the barrel of the injection molding machine to form a melt. The screw or plunger of the injection molding machine pushes the melt through the main channel, branch channel and gate, and into the space formed by the mold cavity and core. With the development of technology, injection molds are equipped with throttle valves and other devices during injection molding to control the injection flow rate of the injection mold.

[0003] In daily work, it is found that in the process of closing the injection mold, the mold is mainly driven by the telescopic cylinder to move, and the mold is displaced along the guide column to complete the closing operation. Since there is sliding contact between the guide column and the mold, wear is very likely to occur between the two under long-term use and frequent closing operations. This wear will gradually change the matching accuracy between the guide column and the mold, resulting in a decrease in the accuracy of the guide positioning, which will affect the precision of the closing and the quality of the injection molded product. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcoming of poor mold closing accuracy of the injection mold in the prior art and to propose a high-precision positioning intelligent speed-controlled injection mold.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an intelligent speed-controlled injection mold with high-precision positioning, comprising a machine base and a stabilizing device, a grouting mechanism is provided on the surface of the machine base, a throttle valve is installed in the grouting mechanism, a cylinder is provided on the surface of the machine base, the output end of the cylinder is fixedly connected to mold one, and mold two connected to the grouting mechanism is provided on one side of the machine base. The stabilizing device is arranged on the surface of the machine base, and the stabilizing device includes two fixed frames fixed on mold one, the inner wall of the fixed frame is slidably connected to a plurality of moving parts, the inner wall of the moving part is rotatably connected to a ball body, and an adjustment component is provided between the fixed frame and the moving part. Two guide frames are fixedly connected to one side of the machine base close to the fixed frame, and the fixed frame is arranged between the two guide frames. Through the above-mentioned components, when in use, the moving part and the ball body can be controlled to move by adjusting the component, so that the ball body is closely fitted with the surface of the guide frame. When the ball body moves in the guide frame, friction can be reduced, thereby achieving precise positioning and allowing mold one and mold two to be accurately molded.

[0006] Preferably, the adjustment assembly includes an adjusting screw, which is rotatably connected to the inner wall of the fixed frame, and the adjusting screw is threadedly connected to the inner wall of the movable part. One end of the adjusting screw is fixedly connected to a knob. Through the above components, the adjusting screw can be rotated when making adjustments, and the adjusting screw can control the movement and adjustment of the movable part and the ball body, thereby improving the accuracy of the overall movement.

[0007] Preferably, a hexagonal inner groove is provided on the surface of the knob, and a tool can be inserted into the hexagonal inner groove through the above-mentioned component to control the rotation of the adjusting screw.

[0008] Preferably, the inner wall of the fixing frame is rotatably connected to four rollers, and the four rollers are arranged in pairs on both sides of the fixing frame. Through the above components, when the fixing frame cooperates with the ball body to move on the guide frame, the rollers can move in fit with the side of the guide frame, thereby reducing friction.

[0009] Preferably, the surface of the machine base is provided with an auxiliary device, and the auxiliary device includes two brackets fixedly connected to the surface of the machine base, the inner wall of the bracket is rotatably connected to a blowing head, the upper surface of the bracket is fixedly connected to a motor, and the output end of the motor is fixedly connected to the surface of the blowing head, and an air supply pipe is installed on one side of the machine base, and the air supply pipe is respectively connected to the two blowing heads. Through the above components, during use, the air supply equipment can be connected through the air supply pipe to supply air to the two blowing heads. The blowing of the blowing heads can blow and clean the mold surface and the inner cavity, thereby improving the mold closing accuracy and molding quality.

[0010] Preferably, the air supply pipe includes a main pipe installed on the machine base, and two air inlet pipes are fixedly connected to the surface of the main pipe. One end of the two air inlet pipes is respectively connected to the blowing heads. Through the above components, the main pipe can be connected to the air supply equipment, and then the two blowing heads can be supplied with air through the two air inlet pipes.

[0011] Compared with the prior art, the advantages and positive effects of the present invention are:

[0012] 1. In the present invention, by setting a stabilizing device, the fixed frame, the moving part, the ball body, and the adjusting assembly cooperate to provide a high-precision guide for the movement of the mold. Compared with the traditional sliding friction, the friction force of the rolling friction is significantly reduced, which reduces the decline in the guide accuracy due to wear, realizes precise positioning and guidance, and can ensure that the mold maintains a stable clamping accuracy when the mold is clamped.

[0013] 2. In the present invention, by providing an adjustment assembly, the adjustment screw is rotated by rotating the knob or using a tool to operate the hexagonal socket, so that the moving part can drive the ball body to fit tightly with the guide frame, which can compensate for the gap that may be caused by long-term use or manufacturing tolerances, ensuring that the mold can maintain stable and precise movement throughout the entire service life, thereby continuously achieving high-quality mold closing.

[0014] 3. In the present invention, by providing auxiliary components, dust and debris in the mold joint and inner cavity can be effectively removed, the cleanliness of each mold closing can be ensured, the accuracy of mold closing can be improved, and ultimately it helps to improve the quality of injection molding and reduce product defects caused by impurities. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the intelligent speed-controlled injection mold with high-precision positioning proposed in the utility model;

[0016] Figure 2 This is a side view structural diagram of the intelligent speed-controlled injection mold with high-precision positioning proposed in the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the stabilization device of the intelligent speed-controlled injection mold with high-precision positioning proposed in the utility model;

[0018] Figure 4 This utility model proposes a high-precision positioning intelligent speed control injection mold Figure 3 Side view structural diagram;

[0019] Figure 5 This is a schematic diagram of the partial structure of the stabilization device of the intelligent speed-controlled injection mold with high-precision positioning proposed in the utility model.

[0020] Legend:

[0021] 1. Machine base; 2. Grouting mechanism; 3. Throttle valve; 4. Mold 1; 5. Mold 2; 6. Cylinder; 7. Stabilizing device; 71. Guide frame; 72. Fixed frame; 73. Moving part; 74. Ball bearing; 75. Roller; 76. Adjusting assembly; 761. Knob; 762. Hexagon socket; 763. Adjusting screw; 8. Auxiliary device; 81. Air supply pipe; 811. Main pipe; 812. Inlet pipe; 82. Bracket; 83. Blowing head; 84. Motor. DETAILED DESCRIPTION

[0022] See also Figures 1-5The utility model provides a technical solution: an intelligent speed-controlled injection mold with high-precision positioning, comprising a machine base 1 and a stabilizing device 7. A grouting mechanism 2 is provided on the surface of the machine base 1, a throttle valve 3 is installed in the grouting mechanism 2, a cylinder 6 is provided on the surface of the machine base 1, and a mold 1 4 is fixedly connected to the output end of the cylinder 6. A mold 2 5 connected to the grouting mechanism 2 is provided on one side of the machine base 1, and the stabilizing device 7 is provided on the surface of the machine base 1.

[0023] Specifically, the stabilizing device 7 includes two fixed frames 72 fixed on the mold 4, the inner wall of the fixed frame 72 is slidably connected to a plurality of moving parts 73, the inner wall of the moving part 73 is rotatably connected to a ball body 74, an adjustment component 76 is provided between the fixed frame 72 and the moving part 73, and two guide frames 71 are fixedly connected to one side of the machine base 1 close to the fixed frame 72, and the fixed frame 72 is arranged between the two guide frames 71.

[0024] In this embodiment: when in use, the moving part 73 and the ball body 74 can be controlled to move by adjusting the component 76, so that the ball body 74 can fit tightly with the surface of the guide frame 71. When the ball body 74 moves in the guide frame 71, friction can be reduced, thereby achieving precise positioning, allowing mold 1 4 and mold 2 5 to be accurately molded.

[0025] Specifically, the adjustment assembly 76 includes an adjustment screw 763 , which is rotatably connected to the inner wall of the fixing frame 72 , and is threadedly connected to the inner wall of the moving member 73 . One end of the adjustment screw 763 is fixedly connected to the knob 761 .

[0026] In this embodiment, when making adjustments, the adjusting screw 763 can be rotated, and the adjusting screw 763 can control the movement and adjustment of the moving member 73 and the ball body 74, thereby improving the accuracy of the overall movement.

[0027] Specifically, a hexagonal groove 762 is formed on the surface of the knob 761 , and a tool can be inserted into the hexagonal groove 762 to control the rotation of the adjustment screw 763 .

[0028] Specifically, the inner wall of the fixed frame 72 is rotatably connected to four rollers 75, and the four rollers 75 are respectively arranged on both sides of the fixed frame 72. When the fixed frame 72 cooperates with the ball body 74 to move on the guide frame 71, the rollers 75 can move in contact with the side of the guide frame 71, thereby reducing friction.

[0029] Specifically, an auxiliary device 8 is provided on the surface of the machine base 1, and the auxiliary device 8 includes two brackets 82 fixedly connected to the surface of the machine base 1, the inner wall of the bracket 82 is rotatably connected to the blowing head 83, and the upper surface of the bracket 82 is fixedly connected to the motor 84, and the output end of the motor 84 is fixedly connected to the surface of the blowing head 83. An air supply pipe 81 is installed on one side of the machine base 1, and the air supply pipe 81 is respectively connected to the two blowing heads 83.

[0030] In this embodiment: during use, the air supply equipment can be connected through the air supply pipe 81 to supply air to the two blowing heads 83. The blowing of the blowing heads 83 can be used to blow and clean the mold surface and the inner cavity, thereby improving the mold closing accuracy and molding quality.

[0031] Specifically, the air supply pipe 81 includes a main pipe 811 installed on the machine base 1, and two air inlet pipes 812 are fixedly connected to the surface of the main pipe 811. One end of the two air inlet pipes 812 is respectively connected to the blowing head 83. It can be connected to the air supply equipment through the main pipe 811, and then the air supply operation is performed on the two blowing heads 83 through the two air inlet pipes 812.

[0032] Working principle: During the injection molding process, the cylinder 6 can drive the mold 1 4 to move and close the mold with the mold 2 5. When the mold 2 5 is slurried by the slurry injection mechanism 2, the throttle valve 3 can control the slurry injection flow rate. When the mold 1 4 moves, it can drive the fixed frame 72 and the ball body 74 and roller 75 on the fixed frame 72 to move in the two guide frames 71, so that the mold 1 4 can be accurately positioned to ensure that the mold 1 4 and the mold 2 5 can be accurately closed. At the same time, the knob 761 can be rotated or a tool can be inserted into the hexagonal slot in the knob 761. 762 is used to control the rotation of the adjusting screw 763, which can drive the moving part 73 and the ball body 74 to fit tightly with the guide frame 71, thereby ensuring stability. After the mold 1 4 and the mold 2 5 are opened for unloading, the air supply equipment can be connected to the main pipe 811, and the gas can be input into the blowing head 83 through the main pipe 811 and the air inlet pipe 812. The blowing head 83 can blow air, and at the same time, the motor 84 is turned on, and the motor 84 can drive the blowing head 83 to swing and blow air at multiple angles to remove dust from the joint of the mold 1 4 and the mold 2 5 and the inner cavity, thereby improving the accuracy of the mold closing and the molding quality.

Claims

1. An intelligent speed-controlled injection mold with high-precision positioning, comprising a base (1) and a stabilizing device (7), characterized in that: The surface of the machine base (1) is provided with a grouting mechanism (2), a throttle valve (3) is installed in the grouting mechanism (2), a cylinder (6) is provided on the surface of the machine base (1), the output end of the cylinder (6) is fixedly connected to the mold 1 (4), one side of the machine base (1) is provided with the mold 2 (5) connected to the grouting mechanism (2), the stabilizing device (7) is provided on the surface of the machine base (1), the stabilizing device (7) comprises two fixed frames (72) fixed on the mold 1 (4), the inner wall of the fixed frame (72) is slidably connected to a plurality of moving parts (73), the inner wall of the moving part (73) is rotatably connected to a ball body (74), an adjusting component (76) is provided between the fixed frame (72) and the moving part (73), and two guide frames (71) are fixedly connected to the side of the machine base (1) close to the fixed frame (72), and the fixed frame (72) is arranged between the two guide frames (71).

2. The high-precision positioning intelligent speed-controlled injection mold according to claim 1, characterized in that: The adjusting assembly (76) includes an adjusting screw (763), the adjusting screw (763) is rotatably connected to the inner wall of the fixing frame (72), the adjusting screw (763) is threadedly connected to the inner wall of the moving member (73), and one end of the adjusting screw (763) is fixedly connected to a knob (761).

3. The high-precision positioning intelligent speed-controlled injection mold according to claim 2, characterized in that: The surface of the knob (761) is provided with a hexagonal groove (762).

4. The high-precision positioning intelligent speed-controlled injection mold according to claim 1, characterized in that: The inner wall of the fixing frame (72) is rotatably connected to four rollers (75), and the four rollers (75) are respectively arranged in pairs on both sides of the fixing frame (72).

5. The high-precision positioning intelligent speed-controlled injection mold according to claim 1, characterized in that: An auxiliary device (8) is provided on the surface of the machine base (1), and the auxiliary device (8) includes two brackets (82) fixedly connected to the surface of the machine base (1); the inner wall of the bracket (82) is rotatably connected to a blowing head (83); the upper surface of the bracket (82) is fixedly connected to a motor (84); the output end of the motor (84) is fixedly connected to the surface of the blowing head (83); an air supply pipe (81) is installed on one side of the machine base (1), and the air supply pipe (81) is respectively connected to the two blowing heads (83).

6. The high-precision positioning intelligent speed-controlled injection mold according to claim 5, characterized in that: The air supply pipe (81) comprises a main pipe (811) mounted on the machine base (1); two air inlet pipes (812) are fixedly connected to the surface of the main pipe (811); one end of the two air inlet pipes (812) is respectively connected to the blowing head (83).