Anti-blocking silo bottom ash discharging device

Through the anti-clogging bottom ash unloading device, using manual plug-in valve, star-shaped feeder, stirring blades and impact bars and other structures, the problem of easy clogging of the humidifying mixer is solved, and the normal operation and safety of the equipment are improved.

CN223421915UActive Publication Date: 2025-10-10WUHAN SYLT ENVIRONMENT TECH ENG
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Patent Information

Application Number
CN202422740544.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-10-10
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

The humidifying mixer in the existing ash storage unloading system is prone to clogging, causing equipment damage, increasing maintenance difficulty and cost, and posing a safety hazard.

Method used

A blockage-resistant bottom ash unloading device is designed, including a manual gate valve, star-shaped feeder, stirring blades, impact bars and high-pressure water pipes. The stirring blades clean the dust, the impact bars vibrate the ash discharge port, and high-pressure water flushes the interior to reduce the risk of blockage.

Benefits of technology

Effectively reduce the risk of equipment damage, save maintenance and investment costs, eliminate safety hazards, ensure the normal operation of the humidifying mixer, and improve the practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223421915U_ABST
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Abstract

The utility model discloses an anti-clogging warehouse bottom ash discharging device, which comprises an inlet ash falling pipe, a star-shaped feeder and a main body, the top of the main body is provided with the inlet ash falling pipe, a manual gate valve is inserted in the inlet ash falling pipe, the outer side of the main body is fixedly provided with a humidifying stirrer, one side of the main body is provided with a through hole, and the other side of the main body is provided with a water inlet. The through hole is in sealed connection with the water pipe, and an ash discharge port is formed in the bottom of the main body. The utility model aims to facilitate the normal operation of the humidifying stirrer next time, greatly reduce the risk of equipment damage, save the maintenance and investment cost, eliminate the potential safety hazard, reduce the possibility of blockage of the device, clean the blocked material under the condition of blockage, and have strong practicability.
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Description

Technical Field

[0001] The utility model relates to the technical field of pneumatic ash conveying, in particular to an anti-clogging silo bottom ash unloading device. Background Art

[0002] A humidifying mixer, also known as a fly ash humidifying mixer, is used for wet mixing and conveying powdered materials in ash hoppers in thermal power plants and other facilities. It is also suitable for humidifying, mixing, and conveying solid particulate materials in chemical and mining industries. The humidifying mixer uses two sets of spiral blades to evenly feed material into the main unit. The dry ash and powdered materials entering the mixing and stirring troughs are forcibly mixed and stirred by water supplied by a water supply system. The material, which meets the humidity requirements, is then conveyed to the discharge port.

[0003] The Chinese utility model patent with authorization announcement number CN211936115U discloses a dust collection device for an ash bin, which belongs to the technical field of dust collection devices for ash bins. It includes a box body, a dust collection bin, a dust removal bin and an air purification bin. A dust collection port connected to the outside of the dust collection bin is provided on one side of the vacuum cleaner, and a dust conveying pipe is connected to the other side of the vacuum cleaner. The upper end of the dust removal bin is connected to a water pipe, and the front end of the water pipe is connected to a spray head. The lower part of the interior of the dust removal bin is connected to a dust filter net, and heaters are provided at the upper and lower ends of the interior of the air purification bin, and an air purifier is provided on the inner wall of the air purification bin.

[0004] In the existing ash bin unloading system, when operators unload ash through the humidifying mixer, problems often occur such as unclean ash discharge inside the humidifying mixer and blockage of the ash discharge port, causing the humidifying mixer to be blocked. When restarting, the operator is forced to start the mixer without knowing the inside of the humidifying mixer, causing the mixing shaft to bend and damaged. In more serious cases, the humidifying mixer is directly damaged, which not only increases the difficulty of maintenance, but also makes the equipment unusable and must be replaced, wasting manpower, material resources and equipment costs. Utility Model Content

[0005] In view of the deficiencies of the existing technology in the above-mentioned background technology, the purpose of the utility model is to provide an anti-clogging bottom ash unloading device, which is conducive to the normal operation of the humidifying mixer next time, greatly reduces the risk of equipment damage, saves maintenance and investment costs, eliminates safety hazards, and reduces the possibility of device blockage. In the event of blockage, the blocked material can be cleaned, which is highly practical.

[0006] In order to achieve the above purpose, the technical solution of the utility model is:

[0007] A blockage-resistant bottom ash unloading device comprises an inlet ash dropping pipe, a star-shaped feeder and a main body, wherein the top of the main body is provided with an inlet ash dropping pipe, a manual plug-in valve is inserted into the inlet ash dropping pipe, a humidifying mixer is fixedly provided on the outside of the main body, a through hole is provided on one side of the main body, the through hole is sealed with a water pipe, and an ash discharge port is provided at the bottom of the main body.

[0008] As a further solution of the present invention, a pneumatic ball valve is provided on the water pipe.

[0009] As a further solution of the present invention, the output shaft of the humidifying mixer passes through the main body and is fixedly connected to the first rotating shaft, and a plurality of stirring blades are fixedly provided on the first rotating shaft.

[0010] As a further solution of the present invention, the plurality of stirring blades are evenly distributed on the first rotating shaft, and bristles are attached to the plurality of stirring blades.

[0011] As a further solution of the present invention, a vibration box is fixed on the outside of the ash discharge port, a motor is fixedly installed on one side of the vibration box, the output shaft of the motor passes through the vibration box and is fixedly connected to the second rotating shaft, a plurality of cams are evenly distributed on the second rotating shaft, and an impact bar is fixedly arranged inside the vibration box.

[0012] As a further solution of the present invention, an observation window is provided on one side of the main body.

[0013] As a further solution of the present invention, the impact strip is made of rubber.

[0014] As a further solution of the present invention, the water pipe is a high-pressure water pipe.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] (1) The utility model is provided with a manual plug valve, a star-shaped feeder and other structures, and the dust falls into the interior of the main body through the manual plug valve and the star-shaped feeder. By running the humidifying mixer, the humidifying mixer drives the mixing blades on the first rotating shaft to rotate. The bristles attached to the mixing blades ensure the normal mixing of the equipment and the timely cleaning of the interior, thereby reducing the dust reserved in the main body. After the equipment stops running, the internal situation is observed through the observation window. If there is reserved dust, the air circuit ball valve is started and the water pipe is used to flush the interior, which is conducive to the normal operation of the humidifying mixer next time and greatly reduces the risk of equipment damage, saving maintenance and investment costs and eliminating safety hazards.

[0017] (2)The utility model discloses a dust discharging device, which comprises a main body, an inlet dust pipe, a manual plug valve, a star feeder, a humidifying stirrer, a pneumatic ball valve, a water pipe, an observation window, a stirring blade, a dust discharging port and a vibration box body. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the whole structure schematic diagram of the utility model;

[0019] Figure 2 It is the front view schematic diagram of the utility model;

[0020] Figure 3 It is the rear view schematic diagram of the utility model;

[0021] Figure 4 It is the dust discharging port schematic diagram of the utility model;

[0022] Figure 5 It is the dust discharging port place cross section schematic diagram of the utility model.

[0023] In the drawing: 1-inlet dust pipe;2-hand-operated plug valve;3-star feeder;4-humidifying stirrer;5-pneumatic ball valve;6-water pipe;7-observation window;8-stirring blade;9-dust discharging port;10-vibration box body;11-first rotating shaft;12-second rotating shaft;13-impact strip;14-motor;15-main body;16-cam. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the person skilled in the art without creative labor fall within the protection scope of the utility model.

[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, features defined as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0026] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0027] Please see the attached Figure 1-5 A blockage-resistant bottom ash unloading device comprises an inlet ash drop pipe 1, a star-shaped feeder 3, and a main body 15. The top of the main body 15 is provided with the inlet ash drop pipe 1, a manual gate valve 2 is inserted inside the inlet ash drop pipe 1, a humidifying mixer 4 is fixedly installed on the outside of the main body 15, a through hole is provided on one side of the main body 15, the through hole is sealed with a water pipe 6, a pneumatic ball valve 5 is provided on the water pipe 6, and the water pipe 6 is a high-pressure water pipe. An ash discharge port 9 is provided at the bottom of the main body 15, and an observation window 7 is opened on one side of the main body 15. The internal situation can be observed through the observation window 7. If there is reserved dust, the air circuit ball valve 5 is activated, and the water pipe 6 flushes the interior, which is conducive to the normal operation of the humidifying mixer 4 next time, greatly reducing the risk of equipment damage, saving maintenance and investment costs, and eliminating safety hazards.

[0028] The output shaft of the humidifying mixer 4 passes through the main body 15 and is fixedly connected to the first rotating shaft 11 . A plurality of stirring blades 8 are fixedly provided on the first rotating shaft 11 .

[0029] The plurality of stirring blades 8 are evenly distributed on the first rotating shaft 11 , and bristles are attached to the plurality of stirring blades 8 .

[0030] In use, the dust falls into the main body through the manual gate valve 2, the star feeder 3, rotates the stirring blade 8 on the first rotating shaft 11 by running the humidifying mixer 4, the bristles attached to the stirring blade 8 ensure normal stirring and timely cleaning of the device, and the dust reserved in the main body 15 is reduced.

[0031] The vibration box 10 is fixed outside the ash discharge port 9, the motor 14 is fixedly installed on one side of the vibration box 10, the output shaft of the motor 14 penetrates the vibration box 10 and is fixedly connected with the second rotating shaft 12, a plurality of cams 16 are uniformly arranged on the second rotating shaft 12, and the impact strip 13 is fixedly arranged in the vibration box 10 and is made of rubber. When the ash is discharged, if the ash discharge port 9 is blocked, the motor 14 is started at this time, the motor 14 drives the second rotating shaft 12 to rotate, the cam 16 on the second rotating shaft 12 impacts the impact strip 13, the vibration of the ash discharge port 9 is generated, the possibility of blocking of the device is reduced, the blocked material is cleaned in the blocked state, and the practicability is high.

[0032] The working principle of the utility model is:

[0033] In use, the dust falls into the main body through the manual gate valve 2, the star feeder 3, rotates the stirring blade 8 on the first rotating shaft 11 by running the humidifying mixer 4, the bristles attached to the stirring blade 8 ensure normal stirring and timely cleaning of the device, and the dust reserved in the main body 15 is reduced, in the blocked state, the blocked material is cleaned, and the practicability is high. After the device stops running, the internal condition is observed through the observation window 7, if there is reserved dust, the air path ball valve 5 is started, the water pipe 6 is used to flush the inside, is favorable to the normal operation of the humidifying mixer 4 next time, greatly reduces the risk of equipment damage, saves the repair and investment cost, and eliminates the safety hidden danger.

[0034] Finally, it should be noted that the star-shaped feeder 3, humidifying mixer 4, motor 14 and other components involved in the present invention are all universal standard parts or components known to technical personnel in this field, and their structures and principles are known to technical personnel in this field through technical manuals or through conventional experimental methods. In the idle space of this device, all the above-mentioned electrical components, which refer to power elements, electrical components, and adaptive controllers and power supplies, are connected through wires. The specific connection means should refer to the working principle of the present invention. The electrical connection between each electrical component is completed in a sequential working order, and the detailed connection means are all well-known technologies in this field.

[0035] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An anti-clogging silo bottom ash unloading device, comprising an inlet ash drop pipe (1), a star-shaped feeder (3) and a main body (15), characterized in that: An inlet ash dropping pipe (1) is provided on the top of the main body (15), a manual plug-in valve (2) is inserted into the inlet ash dropping pipe (1), a humidifying mixer (4) is fixedly provided on the outside of the main body (15), a through hole is provided on one side of the main body (15), the through hole is sealedly connected to the water pipe (6), and an ash discharge port (9) is provided at the bottom of the main body (15).

2. The anti-clogging ash unloading device at the bottom of the silo according to claim 1 is characterized in that: A pneumatic ball valve (5) is provided on the water pipe (6).

3. The anti-clogging ash unloading device at the bottom of the silo according to claim 1 is characterized in that: The output shaft of the humidifying mixer (4) passes through the main body (15) and is fixedly connected to the first rotating shaft (11), and a plurality of stirring blades (8) are fixedly arranged on the first rotating shaft (11).

4. The anti-clogging ash unloading device at the bottom of the silo according to claim 3 is characterized in that: The plurality of stirring blades (8) are evenly distributed on the first rotating shaft (11), and bristles are attached to the plurality of stirring blades (8).

5. The anti-clogging silo bottom ash unloading device according to claim 1 is characterized in that: A vibration box (10) is fixed on the outside of the ash discharge port (9), a motor (14) is fixedly installed on one side of the vibration box (10), an output shaft of the motor (14) passes through the vibration box (10) and is fixedly connected to a second rotating shaft (12), a plurality of cams (16) are evenly distributed on the second rotating shaft (12), and an impact bar (13) is fixedly arranged in the vibration box (10).

6. The anti-clogging ash unloading device at the bottom of the silo according to claim 1, characterized in that: An observation window (7) is provided on one side of the main body (15).

7. The anti-clogging ash unloading device at the bottom of the silo according to claim 5, characterized in that: The impact strip (13) is made of rubber.

8. The anti-clogging ash unloading device at the bottom of the silo according to claim 1, characterized in that: The water pipe (6) is a high-pressure water pipe.

Citation Information

Patent Citations

  • Ash silo dust suction device

    CN211936115U