Transferring and hoisting device for porcelain piece on transformer bushing

By designing a combination of transfer frames and lifting components, the problem of cumbersome lifting operations of porcelain parts on traditional transformer bushings is solved, vertical lifting and simplified operations are achieved, and production efficiency and safety are improved.

CN223422182UActive Publication Date: 2025-10-10SHENYANG HEXIN BUSHING CO LTD
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Patent Information

Application Number
CN202423005761.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-10-10
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

The traditional method of lifting porcelain parts on transformer bushings is cumbersome, has low production efficiency, and is prone to scratching the paint surface of the porcelain parts and causing them to fall, increasing operational risks.

Method used

A device including a transfer frame and a lifting assembly was designed. The straight tube part of the porcelain part on the casing was fixed by a support plate and a limit hole, and the umbrella skirt part was clamped by a semi-ring hanging piece for vertical lifting, which simplified the operation process.

Benefits of technology

The vertical state of the porcelain parts on the casing is maintained during transportation and lifting, which prevents the porcelain parts from tipping over and being scratched, and improves production efficiency and ease of operation.

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Abstract

The utility model relates to a transformer bushing upper porcelain piece transferring and hoisting device which comprises a transferring frame and a hoisting assembly, a bushing upper porcelain piece is arranged on the transferring frame, the bushing upper porcelain piece comprises an umbrella skirt part and a straight pipe part, a flange is arranged between the umbrella skirt part and the straight pipe part, and the hoisting assembly is arranged on the transferring frame. A supporting plate is arranged at the upper end of the transfer frame, moving wheels are arranged at the lower end of the transfer frame, limiting holes are formed in the supporting plate, threaded holes are evenly distributed in the outer sides of the circumferences of the limiting holes, the straight pipe parts of the upper ceramic parts of the sleeves are inserted into the corresponding limiting holes, and the hoisting assembly is arranged at the upper ends of umbrella skirt parts of the upper ceramic parts of the sleeves. According to the utility model, the vertical state of the porcelain piece on the sleeve can be ensured during transferring and hoisting, and the lifting rope can be directly connected with the hoisting assembly at the upper end of the porcelain piece on the sleeve during hoisting, so that the operation process is greatly simplified, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of transformer production, in particular to a device for transporting and hoisting porcelain parts on transformer bushings. Background Art

[0002] The transformer bushing is an insulator used to support the transformer and also protects the internal electrical components of the transformer. The porcelain parts on the bushing are components made of ceramic materials for electrical insulation and mechanical protection. They are an important part of the bushing. The higher the voltage level, the larger the volume and heavier the weight of the porcelain parts on the bushing, which makes the lifting and assembly of the porcelain parts on the bushing more difficult.

[0003] The traditional method for hoisting porcelain parts on transformer bushings is to use a lifting rope to directly tie the shed of the porcelain parts on the bushings and directly hoist them. The porcelain parts on the bushings are usually transported horizontally. When hoisting, it is generally necessary to first turn the porcelain parts on the bushings from a horizontal state to a vertical state, and then hoist them. During the hoisting process, the paint surface of the porcelain parts is easily scratched, and the porcelain parts are also easy to fall over, which greatly increases the risk of the operation. For example, the patent CN204416900U discloses a transformer bushing hoisting tool, which includes a convex-shaped lifting rod and a lifting rope, which completes the horizontal lifting of the bushing and the change of the horizontal position to the vertical position under the cooperation of the main hook and the auxiliary hook. For another example, the patent CN106429817B discloses a UHV bushing hoisting method, which installs a hoop on the UHV bushing for protective lifting of the UHV bushing, and ensures the integrity of the UHV bushing during the lifting process, avoids damage to the shed, and also ensures that the bushing is in a vertical position at the docking installation. However, the above method is relatively complicated to operate and has low production efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a device for transporting and hoisting porcelain parts on transformer bushings, which can ensure the vertical state of the porcelain parts on the bushings during transport and hoisting. When hoisting, the lifting rope can be directly connected to the hoisting assembly at the upper end of the porcelain parts on the bushings, which greatly simplifies the operation process and improves production efficiency.

[0005] The purpose of this utility model is achieved through the following technical solutions:

[0006] A device for transporting and lifting porcelain parts on transformer bushings comprises a transport frame and a lifting assembly, wherein the porcelain parts on the bushings are arranged on the transport frame, the porcelain parts on the bushings comprise an umbrella skirt portion and a straight tube portion, and a flange is provided between the umbrella skirt portion and the straight tube portion, the upper end of the transport frame is provided with a support plate, and the lower end is provided with a moving wheel, the support plate is provided with a limiting hole, and the outer side of the circumference of the limiting hole is evenly distributed with threaded holes, the straight tube portion of the porcelain parts on the bushings is inserted into the corresponding limiting hole, and the lifting assembly is provided at the upper end of the umbrella skirt portion of the porcelain parts on the bushings.

[0007] The hoisting assembly includes two symmetrically arranged half-ring hangers, and the two ends of the half-ring hangers are provided with connecting plates, the outer side of the middle is provided with a lifting ear, the upper side of the half-ring hanger is provided with an upper inclined surface, and the lower side is provided with a lower inclined surface.

[0008] The flange of the porcelain part on the sleeve is installed at the threaded hole outside the corresponding limiting hole on the support plate through bolts.

[0009] An adjusting sleeve is provided on the upper side of the transfer frame, and an upper sleeve flange is provided at the upper end of the adjusting sleeve and a lower sleeve flange is provided at the lower end. The lower sleeve flange is installed at the threaded hole outside the corresponding limiting hole on the support plate by bolts, and the straight pipe portion of the upper sleeve porcelain part is inserted by the adjusting sleeve, and the flange of the upper sleeve porcelain part is installed on the upper sleeve flange.

[0010] The advantages and positive effects of this utility model are:

[0011] 1. The utility model utilizes a transfer frame to vertically place the porcelain piece on the casing, and the straight tube portion of the porcelain piece on the casing is inserted into the corresponding limiting hole on the upper end support plate of the transfer frame, and then the flange on the porcelain piece on the casing is fixed to the threaded holes around the limiting hole by bolts, so that the porcelain piece on the casing can be kept in a vertical state regardless of transportation or hoisting.

[0012] 2. The utility model utilizes a lifting assembly including two half-ring hangers for lifting, wherein the two half-ring hangers are symmetrically clamped and fixed on the upper end of the umbrella skirt of the porcelain piece on the casing, which is convenient for connection and will not affect the umbrella skirt on the porcelain piece on the casing.

[0013] 3. The utility model can add an adjustment sleeve on the transfer frame to meet the use needs of porcelain parts on sleeves of different specifications, which improves the use flexibility and application scope of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the use state of the utility model.

[0015] Figure 2 for Figure 1 The main view of the transfer frame,

[0016] Figure 3 for Figure 2 Side view of the intermediate transfer frame,

[0017] Figure 4 for Figure 3 Top view of the intermediate transfer frame,

[0018] Figure 5 for Figure 1 Schematic diagram of the structure of the lifting components.

[0019] Figure 6 for Figure 5 Structural cross-section view of the lifting assembly.

[0020] Figure 7 This is a schematic diagram of the transfer frame structure in another embodiment of the present invention.

[0021] Among them, 1 is the porcelain part on the casing, 101 is the umbrella skirt part, 102 is the flange, 103 is the straight pipe part, 2 is the transfer frame, 201 is the support plate, 202 is the moving wheel, 203 is the limiting hole, 204 is the threaded hole, 3 is the lifting assembly, 301 is the semi-ring hanging part, 302 is the connecting plate, 303 is the lifting ear, 304 is the upper inclined surface, 305 is the lower inclined surface, 4 is the adjusting casing, 401 is the upper flange of the casing, and 402 is the lower flange of the casing. DETAILED DESCRIPTION

[0022] The present invention will be further described below in conjunction with the accompanying drawings.

[0023] like Figures 1 to 7 As shown, the utility model includes a transport frame 2 and a hoisting assembly 3, wherein the casing upper porcelain piece 1 is arranged on the transport frame 2, and the hoisting assembly 3 is arranged on the upper end of the casing upper porcelain piece 1. Figure 1 As shown, the sleeve upper porcelain part 1 includes an umbrella skirt portion 101 and a straight tube portion 103, and a flange 102 is provided between the umbrella skirt portion 101 and the straight tube portion 103. Figures 2-4 As shown, the upper end of the transfer frame 2 is provided with a support plate 201, the lower end is provided with a moving wheel 202, and the support plate 201 is provided with a limiting hole 203, and the outer side of the limiting hole 203 is evenly distributed with threaded holes 204. The straight pipe portion 103 of the porcelain part 1 on the sleeve is inserted into the corresponding limiting hole 203, and the flange 102 of the porcelain part 1 on the sleeve is fixed to the support plate 201 by bolts, and the bolts pass through the corresponding threaded holes 204 respectively, so as to ensure that the porcelain part 1 on the sleeve will not tip over during transportation and hoisting. During hoisting, the lifting rope is directly connected to the hoisting assembly 3, and then the bolts fixing the flange 102 are removed to lift the porcelain part 1 on the sleeve. Compared with the prior art, the utility model no longer needs to lift the sleeve for transportation in a horizontal state into a vertical state, so the operation process is greatly simplified and the production efficiency is improved.

[0024] like Figures 5-6 As shown, in this embodiment, the hanging assembly 3 includes two symmetrically arranged half-ring hangers 301, and the two ends of the half-ring hangers 301 are provided with connecting plates 302 and the outer side of the middle is provided with a hanging ear 303, as shown in FIG. Figure 6As shown, the upper side of the semi-ring hanger 301 is provided with an upper inclined surface 304 and the lower side is provided with a lower inclined surface 305, and the positions of the upper inclined surface 304 and the lower inclined surface 305 and the inclination angle α are designed according to the umbrella skirt situation of the porcelain part hoisting position on the casing. The purpose is to avoid affecting the umbrella skirt at the hoisting position so that the semi-ring hanger 301 can be directly stuck in the circular tube position of the umbrella skirt part 101. After the two semi-ring hangers 301 are symmetrically installed at the appropriate positions on the upper end of the umbrella skirt part 101, the connecting plates 302 on both sides thereof are connected by connecting bolts to realize the fixed connection of the two semi-ring hangers 301, and at the same time, the entire hoisting assembly 3 is clamped and fixed on the umbrella skirt part 101. When lifting, the lifting ropes are respectively connected to the corresponding lifting ears 303.

[0025] like Figure 7 As shown, in another embodiment of the present invention, considering the different specifications of the porcelain part 1 on the sleeve, the length of the straight tube portion 103 at its lower part will vary. Once the length of the straight tube portion 103 is greater than the height of the transfer frame 2, the flange 102 cannot be installed on the support plate 201 at the upper end of the transfer frame 2. Therefore, this embodiment provides an adjustment sleeve 4, and the upper end of the adjustment sleeve 4 is provided with a sleeve upper flange 401 and the lower end is provided with a sleeve lower flange 402, wherein the sleeve lower flange 402 is installed on the support plate 201 at the threaded hole 204 corresponding to the outer side of the limiting hole 203 by bolts, and then the straight tube portion 103 of the porcelain part 1 on the sleeve is inserted by the adjustment sleeve 4, and the flange 102 of the porcelain part 1 on the sleeve is installed on the sleeve upper flange 401, so that the purpose of adjusting the height can be achieved, and the vertical state of the porcelain part 1 on the sleeve can also be ensured.

[0026] The working principle of this utility model is:

[0027] First, the utility model utilizes the transfer frame 2 to vertically place the casing upper porcelain piece 1, and the straight tube portion 103 of the casing upper porcelain piece 1 is inserted into the corresponding limiting hole 203 on the upper end support plate 201 of the transfer frame 2, and then the flange 102 on the casing upper porcelain piece 1 is fixed to the threaded holes 204 around the limiting hole 203 by bolts, so that the casing upper porcelain piece 1 can be kept in a vertical state regardless of transportation or lifting.

[0028] Secondly, the utility model utilizes a lifting assembly 3 including two half-ring hangers 301 for cooperation in lifting, wherein the two half-ring hangers 301 are symmetrically clamped and fixed on the upper end of the umbrella skirt portion 101 of the porcelain part 1 on the sleeve, and as Figure 6 As shown, the upper and lower sides of the semi-ring hanger 301 are provided with inclined surfaces to avoid the shed skirt. The connecting plates 302 at both ends of the semi-ring hanger 301 are convenient for connection. After connection, the lifting rope is connected to the lifting lug 303 on the outer side of the middle part of the semi-ring hanger 301 to achieve vertical lifting. This utility model greatly simplifies the operation process and improves production efficiency.

[0029] The utility model can additionally set an adjusting sleeve 4 on the transfer trolley frame 2 to meet the use requirement of the porcelain piece 1 on different specifications of sleeve, which improves the use flexibility and application range of the utility model.

Claims

1. A device for transporting and hoisting porcelain parts on transformer bushings, characterized by: The invention comprises a transfer vehicle frame (2) and a hoisting assembly (3), wherein a casing upper porcelain component (1) is arranged on the transfer vehicle frame (2), the casing upper porcelain component (1) comprises an umbrella skirt portion (101) and a straight tube portion (103), and a flange (102) is provided between the umbrella skirt portion (101) and the straight tube portion (103), the upper end of the transfer vehicle frame (2) is provided with a support plate (201), and the lower end is provided with a moving wheel (202), the support plate (201) is provided with a limiting hole (203), and the outer side of the limiting hole (203) is uniformly distributed with threaded holes (204), the straight tube portion (103) of the casing upper porcelain component (1) is inserted into the corresponding limiting hole (203), and the hoisting assembly (3) is provided at the upper end of the umbrella skirt portion (101) of the casing upper porcelain component (1).

2. The device for transporting and hoisting porcelain parts on transformer bushings according to claim 1, characterized in that: The hoisting assembly (3) comprises two symmetrically arranged semi-ring hangers (301), wherein the semi-ring hangers (301) are provided with connecting plates (302) at both ends and with lifting ears (303) on the outer sides of the middle parts. The upper sides of the semi-ring hangers (301) are provided with upper inclined surfaces (304) and the lower sides are provided with lower inclined surfaces (305).

3. The device for transporting and hoisting porcelain parts on transformer bushings according to claim 1, characterized in that: The flange (102) of the sleeve upper porcelain part (1) is mounted on the threaded hole (204) on the outside of the corresponding limiting hole (203) on the support plate (201) by means of bolts.

4. The device for transporting and hoisting porcelain parts on transformer bushings according to claim 1, characterized in that: An adjusting sleeve (4) is provided on the upper side of the transfer frame (2), and an upper sleeve flange (401) is provided on the upper end of the adjusting sleeve (4), and a lower sleeve flange (402) is provided on the lower end. The lower sleeve flange (402) is mounted on the threaded hole (204) outside the corresponding limiting hole (203) on the support plate (201) by bolts. The straight pipe portion (103) of the upper sleeve porcelain part (1) is inserted by the adjusting sleeve (4), and the flange (102) of the upper sleeve porcelain part (1) is mounted on the upper sleeve flange (401).

Citation Information

Patent Citations

  • Ultra-high voltage bushing hoisting method

    CN106429817B

  • Transformer bushing lifting tool

    CN204416900U