Smelting furnace for processing quartz products

By designing a rotary melting furnace and rapid cooling system, the problems of uneven stirring and slow cooling in the production of quartz products are solved, efficient quartz product melting and cooling are achieved, and the practicality and production efficiency of the equipment are improved.

CN223422562UActive Publication Date: 2025-10-10LIANYUNGANG BAOKANG QUARTZ PROD CO LTD
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Patent Information

Application Number
CN202422463022.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-10-10
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

Traditional quartz product production melting equipment has problems such as uneven mixing of materials and long cooling time, which affects the practicality and production efficiency of the equipment.

Method used

A smelting furnace with a rotation function was designed. The smelting chamber rotates by a motor-driven driving wheel, and horizontal and vertical rods are arranged inside for stirring and shearing. At the same time, a heating plate and a heat-conducting sleeve are arranged inside the furnace body for uniform heating. During cooling, a fan and a hidden tube are used for rapid cooling.

Benefits of technology

It achieves uniform melting and rapid cooling of quartz products, improves melting quality and production efficiency, and enhances the overall practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a smelting furnace for quartz product processing, which relates to the technical field of quartz product processing equipment and comprises a smelting furnace body, the smelting furnace body comprises a smelting cavity, a material port is arranged on the smelting cavity, a sealing cover is arranged on the material port, supporting shafts are symmetrically arranged on the smelting cavity, and supporting sleeves are arranged on the outer walls of the supporting shafts. A meshing gear sleeve fixedly connected with the outer wall of the supporting shaft is arranged on one side of one supporting sleeve, a driving wheel is connected to the meshing gear sleeve in a meshing mode, a motor is arranged at the top of the supporting sleeve close to the side of the driving wheel through a rack, and the output end of the motor is fixedly connected with the driving wheel. A transverse rod is arranged in the smelting cavity in the length direction, and a longitudinal rod is vertically arranged on the outer wall of the transverse rod; and a base is arranged below the smelting cavity, a supporting column fixedly connected with the bottom of the supporting sleeve is vertically arranged at the top of the base, material products can be evenly smelted easily, the cooling function is achieved, and the overall practical effect of the device is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to quartz product processing equipment technical field, concretely for a kind of smelting furnace for quartz product processing. BACKGROUND

[0002] Quartz product is mainly to refer to a lot of products made of quartz glass material, because quartz glass has a series of excellent physical, chemical properties, its high temperature resistance, corrosion resistance, thermal stability is good, light transmission performance is good, electric insulation is good, so its application is widespread, its main products include quartz glass tube, quartz glass rod, quartz glass sheet, quartz glass mass and so on.

[0003] Traditional smelting device for quartz product production is poor in practicability in actual use when smelting is used, on the one hand, the traditional smelting device for quartz ceramic product production is mostly uneven in actual use Stirring of material product, which affects the overall practical effect of the device;

[0004] On the other hand, smelting furnace needs to wait for a long time to meet the cooling of furnace body after preparation, which greatly reduces the production efficiency of the equipment, so we provide a smelting furnace for quartz product processing. CONTENT OF THE INVENTION

[0005] The utility model aims at providing a kind of smelting furnace for quartz product processing, easy to melt uniformly to material product, and with cooling function, improve the overall practical effect of device.

[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of smelting furnace for quartz product processing, including smelting furnace body, the smelting furnace body includes smelting cavity, the smelting cavity is provided with material port, the material port is provided with sealing cover, the smelting cavity is symmetrically provided with support shaft, the outer wall of support shaft is provided with support sleeve, one side of one of the support sleeve is provided with the meshing tooth sleeve fixedly connected with the outer wall of support shaft, the meshing tooth sleeve is meshed with driving wheel, the top of support sleeve near the driving wheel side is provided with motor by rack, and the output end of the motor is fixedly connected with the driving wheel;Horizontal bar is provided in the smelting cavity along the length direction, and vertical rod is vertically arranged on the outer wall of horizontal bar;The bottom of the smelting cavity is provided with base, and the top of the base is vertically provided with the support column fixedly connected with the bottom of support sleeve.

[0007] In order to facilitate heating of smelting cavity, as a kind of smelting furnace for quartz product processing of the utility model is preferably, installation cavity is opened in the sandwich of smelting cavity along the length direction, and a plurality of heating plates are circularly arranged on the side of installation cavity close to the inner wall of smelting cavity.

[0008] In order to enhance the efficiency of heat conduction, as a preferred embodiment of the present invention, a smelting furnace for processing quartz products is provided with a heat-conducting sleeve embedded in the inner wall of the smelting chamber and in contact with the heating plate.

[0009] In order to achieve heat insulation, as a preferred embodiment of the smelting furnace for processing quartz products of the present invention, a heat insulation sleeve is provided on the side of the installation cavity away from the heating plate.

[0010] In order to achieve the cooling function, as a preferred melting furnace for processing quartz products of the present invention, the interiors of the cross bar and the longitudinal bar are hollow, and the cross bar and the longitudinal bar are connected, and the interiors of the two support shafts are provided with hidden tubes connected to the cross bar, and the interlayer of the melting chamber is provided with an air inlet channel connected to the hidden tube and the installation chamber, one end of the hidden tube extends to the outside of the support shaft and is provided with a control valve, and one end of one of the hidden tubes is provided with a universal pipe joint, and the other support sleeve is provided with a fan, and the fan is connected to the universal pipe joint through a pipeline.

[0011] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0012] 1. The utility model starts the motor, and the driving wheel engages with the meshing gear sleeve to rotate the smelting chamber. The rotation of the smelting chamber facilitates the rotation and flipping of the quartz products inside the smelting chamber, and facilitates the uniform heating of the quartz products. The horizontal bars and vertical bars inside the smelting chamber achieve the functions of stirring and shearing the quartz products, thereby improving the quality and efficiency of smelting the quartz products and enhancing the overall practical effect of the device.

[0013] 2. In the utility model, after the smelting furnace is prepared, the control valve is opened and the fan is started. The cold air enters the hidden pipe through the universal pipe joint. The hidden pipe is connected with the cross bar and the installation cavity. The cold air flows in the smelting cavity and the interlayer, which is easy to cool the body quickly and improve the efficiency of equipment processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of the utility model;

[0015] Figure 2 for Figure 1 AA structural diagram;

[0016] Figure 3 for Figure 1 Schematic diagram of the BB structure.

[0017] In the figure: 1. Melting furnace body; 2. Melting chamber; 3. Material inlet; 4. Sealing cover; 5. Support shaft; 6. Support sleeve; 7. Engaging gear sleeve; 8. Driving wheel; 9. Motor; 10. Cross bar; 11. Longitudinal bar; 12. Base; 13. Support; 14. Installation cavity; 15. Heating plate; 16. Heat-conducting sleeve; 17. Heat-insulating sleeve; 18. Hidden pipe; 19. Air inlet channel; 20. Control valve; 21. Universal pipe joint; 22. Fan. DETAILED DESCRIPTION

[0018] See also Figures 1 to 3 A smelting furnace for processing quartz products includes a smelting furnace body 1, which includes a smelting furnace body 1 including a smelting chamber 2, a material port 3 is provided on the smelting chamber 2, a sealing cover 4 is provided on the material port 3, a support shaft 5 is symmetrically provided on the smelting chamber 2, and a support sleeve 6 is provided on the outer wall of the support shaft 5, one side of one of the support sleeves 6 is provided with a meshing gear sleeve 7 fixedly connected to the outer wall of the support shaft 5, a driving wheel 8 is meshed and connected to the meshing gear sleeve 7, and a motor 9 is provided on the top of the support sleeve 6 near the driving wheel 8 through a frame, and the output end of the motor 9 is fixedly connected to the driving wheel 8; a cross bar 10 is provided inside the smelting chamber 2 along the length direction, and a longitudinal bar 11 is vertically provided on the outer wall of the cross bar 10; a base 12 is provided below the smelting chamber 2, and a pillar 13 fixedly connected to the bottom of the support sleeve 6 is vertically provided on the top of the base 12.

[0019] In this embodiment: the quartz product to be smelted is added into the smelting chamber 2 through the material port 3, the smelting chamber 2 is sleeved in the support sleeve 6 through the support shaft 5, the pillar 13 on the base 12 supports the smelting chamber 2, the motor 9 is started, the driving wheel 8 is engaged with the meshing gear sleeve 7, so that the smelting chamber 2 can achieve the effect of rotation, the smelting chamber 2 rotates, it is easy for the quartz product inside the smelting chamber 2 to rotate and flip, it is easy for the quartz product to be heated evenly, and the horizontal bar 10 and the vertical bar 11 inside the smelting chamber 2 to achieve the function of stirring and shearing the quartz product, thereby improving the quality and efficiency of the smelting of the quartz product and enhancing the overall practical effect of the device; the material port 3 of the utility model is located in the middle of the outer wall of the smelting chamber 2, and the inner wall of the inner smelting chamber 2 is in a funnel structure on the side facing the material port 3. When the material port 3 rotates to the bottom of the smelting chamber 2, the sealing cover 4 on the material port 3 is opened, which is easy to discharge.

[0020] As a technical optimization solution of the present invention, an installation cavity 14 is opened in the interlayer of the smelting chamber 2 along the length direction, and a plurality of heating plates 15 are arranged in a circular array on one side of the installation cavity 14 close to the inner wall of the smelting chamber 2.

[0021] In this embodiment, the heating plate 15 is installed in the installation cavity 14 , and the heating plate 15 is powered on, so that the smelting cavity 2 can be heated and the material inside the smelting cavity 2 can be melted.

[0022] As a technical optimization solution of the present invention, a heat-conducting sleeve 16 is embedded in the inner wall of the smelting chamber 2 and is in contact with the heating plate 15 .

[0023] In this embodiment, the heat-conducting sleeve 16 enhances the efficiency of heat conduction and improves the heating efficiency of the smelting chamber 2 .

[0024] As a technical optimization solution of the present invention, a heat insulation sleeve 17 is provided on the side of the installation cavity 14 away from the heating plate 15 .

[0025] In this embodiment, the heat insulating sleeve 17 plays a heat insulating role, thereby enhancing the heating effect of the smelting chamber 2 .

[0026] As a technical optimization solution of the present invention, the interiors of the cross bar 10 and the longitudinal bar 11 are both hollow, and the cross bar 10 and the longitudinal bar 11 are connected. The interiors of the two support shafts 5 are both provided with hidden tubes 18 connected to the cross bar 10. The interlayer of the smelting chamber 2 is provided with an air inlet channel 19 connected to the hidden tube 18 and the installation chamber 14. One end of the hidden tube 18 extends to the outside of the support shaft 5 and is provided with a control valve 20. One end of one of the hidden tubes 18 is provided with a universal pipe joint 21, and a fan 22 is provided on the other support sleeve 6. The fan 22 is connected to the universal pipe joint 21 through a pipeline.

[0027] In this embodiment: after the smelting furnace is prepared, the control valve 20 is opened and the fan 22 is started. The cold air enters the hidden pipe 18 through the universal pipe joint 21. The hidden pipe 18 is connected with the cross bar 10 and the installation cavity 14. The cold air flows in the smelting cavity 2 and the inner layer of the interlayer, which facilitates rapid cooling of the body and improves the efficiency of equipment processing.

[0028] Working principle: First, add the quartz products to be smelted into the smelting chamber 2. The smelting chamber 2 is sleeved in the support sleeve 6 through the support shaft 5. The pillar 13 on the base 12 supports the smelting chamber 2. Start the motor 9, and the driving wheel 8 engages with the meshing gear sleeve 7 to make the smelting chamber 2 rotate. The smelting chamber 2 rotates, which makes it easy for the quartz products inside the smelting chamber 2 to rotate and flip, and easy for the quartz products to be heated evenly. The cross bar 10 and the longitudinal bar 11 inside the smelting chamber 2 realize the stirring and shearing functions for the quartz products, thereby improving the quality and efficiency of the smelting of the quartz products. After the smelting furnace is prepared, open the control valve 20, start the fan 22, and the cold air enters the hidden tube 18 through the universal pipe joint 21. The hidden tube 18 is connected to the cross bar 10 and the installation cavity 14. The cold air flows in the smelting chamber 2 and the interlayer, which makes it easy for the smelting chamber 2 to cool down quickly, thereby improving the efficiency of equipment processing.

[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A melting furnace for processing quartz products, comprising a melting furnace body (1), characterized in that: The smelting furnace body (1) includes a smelting chamber (2), a material port (3) is provided on the smelting chamber (2), a sealing cover (4) is provided on the material port (3), a support shaft (5) is symmetrically provided on the smelting chamber (2), a support sleeve (6) is provided on the outer wall of the support shaft (5), one side of the support sleeve (6) is provided with a meshing gear sleeve (7) fixedly connected to the outer wall of the support shaft (5), a driving wheel (8) is meshedly connected to the meshing gear sleeve (7), a motor (9) is provided at the top of the support sleeve (6) near the side of the driving wheel (8) through a frame, and the output end of the motor (9) is fixedly connected to the driving wheel (8); a cross bar (10) is provided inside the smelting chamber (2) along the length direction, and a longitudinal bar (11) is vertically provided on the outer wall of the cross bar (10); a base (12) is provided below the smelting chamber (2), and a pillar (13) fixedly connected to the bottom of the support sleeve (6) is vertically provided on the top of the base (12).

2. A melting furnace for processing quartz products according to claim 1, characterized in that: An installation cavity (14) is provided in the interlayer of the smelting cavity (2) along the length direction, and a plurality of heating plates (15) are provided in a circular array on one side of the installation cavity (14) close to the inner wall of the smelting cavity (2).

3. A melting furnace for processing quartz products according to claim 2, characterized in that: A heat-conducting sleeve (16) in contact with the heating plate (15) is embedded in the inner wall of the smelting chamber (2).

4. A melting furnace for processing quartz products according to claim 3, characterized in that: A heat insulating sleeve (17) is provided on a side of the installation cavity (14) away from the heating plate (15).

5. The melting furnace for processing quartz products according to claim 2, characterized in that: The interiors of the crossbar (10) and the longitudinal bar (11) are both hollow, and the crossbar (10) and the longitudinal bar (11) are connected. The interiors of the two support shafts (5) are both provided with hidden tubes (18) connected to the crossbar (10). An air inlet channel (19) connected to the hidden tube (18) and the installation cavity (14) is provided inside the interlayer of the smelting chamber (2). One end of the hidden tube (18) extends to the outside of the support shaft (5) and is provided with a control valve (20). One end of one of the hidden tubes (18) is provided with a universal pipe joint (21). A fan (22) is provided on the other support sleeve (6), and the fan (22) is connected to the universal pipe joint (21) through a pipeline.