Optical lens structure for LED illuminating lamp

By introducing heat dissipation components and efficiency-enhancing components into LED lighting fixtures, the heat dissipation problem of optical lenses is solved, the service life of LED light sources and lenses is extended, and the optical performance and durability are improved.

CN223425236UActive Publication Date: 2025-10-10SHENZHEN LANGYIMAN OPTICAL CO LTD
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Patent Information

Application Number
CN202423038269.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-10-10
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

The optical lens structure used in existing LED lighting fixtures has poor heat dissipation effect, which shortens the life of the LED light source and lens. In addition, the lens material ages at high temperatures, affecting the optical performance and service life.

Method used

It adopts a coordinated design of heat dissipation components and efficiency-enhancing components, including fans, heat exchangers, circulation tubes, heat sinks, micro-lens arrays and nano-optical coatings. Circulating coolant and fans assist in heat dissipation, combined with micro-lens arrays to precisely control light propagation and reduce light reflection and dust accumulation.

Benefits of technology

It achieves effective heat dissipation, prolongs the service life of LED light sources and lenses, improves optical performance and durability, and avoids lens damage and light efficiency degradation caused by high temperature.

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Abstract

The utility model discloses an optical lens structure for an LED illuminating lamp, and relates to the technical field of LED illuminating lamps. The lens comprises a base, a lens body is arranged at the top in the base, and a mounting plate is arranged in an inner cavity of the base; a heat dissipation assembly is arranged in an inner cavity of the base and comprises a fixing plate. Flow of cooling liquid in the circulating pipe is controlled through the electromagnetic valve, the cooling fins serve as a heat concentrated conduction device and can rapidly absorb heat generated by the LED light source and the lens body, heat on the surfaces of the cooling fins is effectively conducted into the cooling liquid through the cooling pipe, the cooling liquid is conveyed to the cold-heat exchanger under the action of the circulating pipe, and the cooling liquid is cooled through the cold-heat exchanger. The cooling liquid is cooled through the cold and heat exchange process, so that the cooling liquid can be recycled, in addition, through the effect of the fan, heat accumulated in the base can be effectively discharged to the outside, and a heat dissipation system is assisted to further dissipate the heat.
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Description

Technical Field

[0001] The utility model belongs to the technical field of LED lighting lamps, in particular to an optical lens structure for LED lighting lamps. Background Art

[0002] Optical lenses for LED lighting fixtures are optical components designed specifically for LED light sources. Their main function is to adjust, focus or diffuse the light beam emitted by the LED to achieve a specific lighting effect. They are usually made of transparent optical materials (such as glass or plastic). The surface morphology and design of the lens (such as spherical, parabolic, hyperbolic, etc.) will be optimized according to application requirements to control the propagation direction, brightness distribution and illumination range of light. The lens may include technologies such as microlens arrays, reflective layers or coatings to improve light efficiency and reduce light loss.

[0003] Optical lenses are used in LED lighting fixtures in the existing technology to focus or diffuse light beams and optimize lighting effects. However, LED light sources generate a large amount of heat during operation. When the LED temperature is too high, its luminous efficiency will drop significantly, thereby shortening the service life of the lamp. In addition, excessively high temperatures will also have an adverse effect on the optical lens. The lens material is prone to aging at high temperatures, the optical performance will be reduced, and deformation may even occur, causing damage to the lens itself, thereby affecting the performance and service life of the entire lighting system.

[0004] To this end, we provide an optical lens structure for LED lighting fixtures to solve the above problems. Utility Model Content

[0005] The purpose of the present utility model is to provide an optical lens structure for LED lighting fixtures. By cooperating with a heat dissipation component and an efficiency improvement component, the problem of the optical lens structure for LED lighting fixtures in the prior art, which has poor heat dissipation effect and easily affects the service life of the LED light source and the lens itself, is solved.

[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions.

[0007] The utility model discloses a LED lighting lamp optical lens structure, including base, the base top in -house is provided with the lens main body, the base inner chamber is provided with the mounting panel, the base inner chamber is provided with the heat dissipation subassembly, the heat dissipation subassembly includes the fixed plate, the fixed plate fixedly connected in the base bottom, the fixed plate inner chamber is fixedly connected with the fan, the fixed plate top fixedly connected with the support, the support top fixedly connected with the heat exchanger, the heat exchanger one end is connected with the circulating pipe, the mounting panel top fixedly connected with the fin, the lens main body inner chamber is provided with the improvement component, the improvement component includes the projection cone, the projection cone fixedly connected in the lens main body inner chamber, the projection cone top is provided with the microlens array, the projection cone top fixedly connected with the inner surface, the lens main body surface bonding has the nanometer optical coating.

[0008] The utility model further sets up, the circulating pipe one end is connected with the cooling pipe, the cooling pipe is laid on the fin surface, the cooling pipe surface is installed with the electromagnetic valve.

[0009] The utility model further sets up, the mounting panel top is provided with the light source board, the light source board top fixedly connected with the LED light source.

[0010] The utility model further sets up, the base top fixedly connected with the mounting ring, the mounting ring inner chamber all is seted up with the mounting hole around, and the mounting hole one end extends to the lens main body inner chamber, and the mounting hole inner chamber is connected with the bolt thread.

[0011] The utility model further sets up, the base bottom is provided with the vent, and the dustproof screen is fixedly connected with one side in the vent inner chamber, and one side in the vent inner chamber is fixedly connected with the fixed plate.

[0012] The utility model further sets up, the light source board bottom is provided with the heat dissipation hole, and the heat dissipation hole is used to remove the heat of LED light source itself.

[0013] The utility model further sets up, the light source board surface all is seted up with the semicircular groove around, and the bolt surface is connected with the semicircular groove inner chamber sliding.

[0014] The utility model has the following beneficial effects.

[0015] 1. The utility model controls the flow of coolant in the circulation pipe through the solenoid valve. The heat sink serves as a heat concentration conduction device, which can quickly absorb the heat generated by the LED light source and the lens body, and effectively conduct the heat on the surface of the heat sink to the coolant through the cooling pipe. The coolant is transported to the heat exchanger under the action of the circulation pipe, and the coolant is cooled through the heat exchange process so that the coolant can be recycled. In addition, the heat accumulated inside the base can be effectively discharged to the outside through the action of the fan, and the heat dissipation system is further assisted to dissipate the heat.

[0016] 2. By setting a microlens array at the top of the projection cone in the lens body, the utility model can more accurately control the propagation path of light and achieve more precise light beam adjustment to meet the light requirements in different application scenarios. The nano-optical coating on the surface of the lens body can reduce light reflection and loss, while improving the durability and cleanliness of the lens body, avoiding the problem of reduced light efficiency due to dust accumulation in traditional lens bodies. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for describing the embodiments.

[0018] Figure 1 Three-dimensional optical lens structure for LED lighting fixtures Figure 1 .

[0019] Figure 2 Three-dimensional optical lens structure for LED lighting fixtures Figure 2 .

[0020] Figure 3 This is an exploded view of the internal structure of the base in the optical lens structure used in LED lighting fixtures.

[0021] Figure 4 This is a schematic diagram of the internal structure of the base in the optical lens structure used in LED lighting fixtures.

[0022] Figure 5 This is an exploded view of the internal structure of the lens body in the optical lens structure used in LED lighting fixtures.

[0023] In the accompanying drawings: 1. Base; 2. Lens body; 3. Mounting plate; 4. Fixing plate; 5. Fan; 6. Bracket; 7. Heat exchanger; 8. Circulation pipe; 9. Heat sink; 10. Projection cone; 11. Microlens array; 12. Inner surface; 13. Nano-optical coating; 14. Cooling pipe; 15. Light source board; 16. LED light source; 17. Mounting ring; 18. Dust net. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described below in conjunction with the drawings in the embodiments of the present invention. The described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0025] Example 1

[0026] See also Figure 1-5 The utility model is an optical lens structure for LED lighting fixtures, including a base 1, a lens body 2 is arranged on the top of the base 1, and a mounting plate 3 is arranged in the inner cavity of the base 1; a heat dissipation component is arranged in the inner cavity of the base 1, and the heat dissipation component includes a fixing plate 4, which is fixedly connected to the bottom of the base 1, and a fan 5 is fixedly connected to the inner cavity of the fixing plate 4. A bracket 6 is fixedly connected to the top of the fixing plate 4, and a heat exchanger 7 is fixedly connected to the top of the bracket 6. A circulation pipe 8 is connected to one end of the heat exchanger 7, and a heat sink 9 is fixedly connected to the top of the mounting plate 3; an efficiency improvement component is arranged in the inner cavity of the lens body 2, and the efficiency improvement component includes a projection cone 10, which is fixedly connected to the inner cavity of the lens body 2, a microlens array 11 is arranged on the top of the projection cone 10, an inner surface 12 is fixedly connected to the top of the projection cone 10, and a nano-optical coating 13 is bonded to the surface of the lens body 2.

[0027] Specifically: the mounting plate 3 is used to install the light source board 15, the fan 5 can extract the heat inside the base 1 to dissipate the heat of the LED light source 16, and the heat exchanger 7 and the circulation pipe 8 arranged on the top can obtain a certain auxiliary heat dissipation effect, and the heat sink 9 can absorb the heat in the LED light source 16 and the lens body, so that the cooling pipe 14 can centrally cool the heat inside the base 1.

[0028] The microlens array 11 disperses or focuses the light emitted by the light source through the refraction, reflection and diffraction of light. Through the design of this microlens array 11, the angle and shape of the light beam can be flexibly adjusted according to actual needs to avoid excessive concentration or excessive scattering of light. The nano-optical coating 13 has super hydrophobicity and can prevent dust from adhering to the surface of the lens body 2.

[0029] Example 2

[0030] See also Figure 1-5On the basis of Example 1, one end of the circulation pipe 8 is connected to the cooling pipe 14, the cooling pipe 14 is laid on the surface of the heat sink 9, and a solenoid valve is installed on the surface of the cooling pipe 14. A light source board 15 is provided on the top of the mounting plate 3, and an LED light source 16 is fixedly connected to the top of the light source board 15. A mounting ring 17 is fixedly connected to the top of the base 1. The inner cavity of the mounting ring 17 is provided with mounting holes all around. One end of the mounting hole extends to the inner cavity of the lens body 2. The inner cavity of the mounting hole is threaded with a bolt. A vent is provided at the bottom of the base 1, and a dustproof net 18 is fixedly connected to one side of the inner cavity of the vent. One side of the inner cavity of the vent is fixedly connected to one side of the fixing plate 4. A heat dissipation hole is provided at the bottom of the light source board 15. The heat dissipation hole is used to dissipate the heat of the LED light source 16 itself. Semicircular grooves are provided all around the surface of the light source board 15, and the surface of the bolt is slidably connected to the inner cavity of the semicircular groove.

[0031] Specifically: the cooling pipe 14 is laid in a ring on the surface of the heat sink 9, and the two sides of the surface are respectively connected to one end of the two circulation pipes 8 to facilitate the transportation of the coolant to the heat exchanger 7 for cooling. The heat exchanger 7 is an existing structure, which can draw the coolant in for cooling and return it to the cooling pipe 14. The size of the light source board 15 is slightly smaller than the inner cavity of the mounting ring 17, and the semicircular grooves opened around the surface can be limited by bolts during installation. The dustproof net 18 in the inner cavity of the vent can ensure that the inside of the base 1 is clean, and the heat generated by the LED light source 16 can be carried out of the base 1 by the wind blown out by the fan 5 through the heat dissipation holes.

[0032] The working principle of the present invention is as follows: when the optical lens structure for the LED lighting fixture is needed, the light source board 15 is first placed at the top center of the mounting plate 3, and then the lens body 2 is placed on the top of the mounting ring 17 at the top inside the base 1, and is installed by screwing bolts into the mounting holes. When the bolts are screwed in, the semicircular grooves around the light source board 15 can be limited, thereby limiting the LED light source 16.

[0033] When the lens body 2 is working, the microlens array 11 arranged inside can more accurately control the propagation path of light, achieve more precise light beam adjustment, and meet the light requirements in different application scenarios. The nano-optical coating 13 on the surface of the lens body 2 can reduce light reflection and loss, while improving the durability and cleanliness of the lens body 2, avoiding the problem of reduced light efficiency due to dust accumulation in the traditional lens body 2.

[0034] When the lens body 2 needs to dissipate heat inside the base 1 during operation, the coolant in the circulation pipe 8 is first circulated to the cooling pipe 14 through the solenoid valve. At this time, the heat sink 9 can absorb the heat generated by the LED light source 16 and the lens body 2, and the coolant in the cooling pipe 14 can cool down and dissipate heat to the heat sink 9. When the coolant circulates to the circulation pipe 8 at the other end, it flows into the heat exchanger 7 and can be cooled by the heat exchanger 7 for easy recycling. By starting the fan 5 through the external controller, auxiliary heat dissipation can be performed on the inside of the base 1, thereby completing the heat dissipation work of the LED light source 16 and the lens body 2.

[0035] When the lens body needs to dissipate heat inside the base during operation, the coolant in the circulation pipe is first circulated to the cooling pipe through the solenoid valve. At this time, the heat sink can absorb the heat generated by the LED light source and the lens body, and the coolant in the cooling pipe can cool the heat sink. When the coolant circulates to the circulation pipe at the other end, it flows into the heat exchanger and can be cooled by the heat exchanger for easy recycling. The fan is started by the external controller to assist in dissipating heat inside the base, thereby completing the heat dissipation of the LED light source and the lens body.

[0036] The standard parts used in the present invention can all be purchased from the market, and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology. The control method is automatically controlled by a control unit. The control circuit of the control unit can be implemented by simple programming by technicians in this field, which is common knowledge in this field. Therefore, the control method and circuit connection are no longer explained in detail in the present invention.

[0037] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to only the specific implementation methods described. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that technicians in the relevant technical field can better understand and utilize the present invention.

Claims

1. An optical lens structure for an LED lighting fixture, comprising a base (1), characterized in that: A lens body (2) is provided at the top of the base (1), and a mounting plate (3) is provided in the inner cavity of the base (1); The inner cavity of the base (1) is provided with a heat dissipation assembly, the heat dissipation assembly comprises a fixing plate (4), the fixing plate (4) is fixedly connected to the bottom of the base (1), the inner cavity of the fixing plate (4) is fixedly connected to a fan (5), the top of the fixing plate (4) is fixedly connected to a bracket (6), the top of the bracket (6) is fixedly connected to a heat exchanger (7), one end of the heat exchanger (7) is connected to a circulation pipe (8), and the top of the mounting plate (3) is fixedly connected to a heat sink (9); The inner cavity of the lens body (2) is provided with an efficiency-enhancing component, the efficiency-enhancing component comprises a projection cone (10), the projection cone (10) is fixedly connected to the inner cavity of the lens body (2), a microlens array (11) is provided on the top of the projection cone (10), the top of the projection cone (10) is fixedly connected to an inner surface (12), and a nano-optical coating (13) is bonded to the surface of the lens body (2).

2. The optical lens structure for LED lighting fixture according to claim 1, characterized in that: One end of the circulation pipe (8) is connected to a cooling pipe (14), the cooling pipe (14) is laid on the surface of the heat sink (9), and a solenoid valve is installed on the surface of the cooling pipe (14).

3. The optical lens structure for LED lighting fixture according to claim 1, characterized in that: A light source plate (15) is provided on the top of the mounting plate (3), and an LED light source (16) is fixedly connected to the top of the light source plate (15).

4. The optical lens structure for LED lighting fixture according to claim 1, characterized in that: A mounting ring (17) is fixedly connected to the top of the base (1), and mounting holes are provided around the inner cavity of the mounting ring (17). One end of the mounting hole extends to the inner cavity of the lens body (2), and a bolt is threadedly connected to the inner cavity of the mounting hole.

5. The optical lens structure for LED lighting fixture according to claim 1, characterized in that: A vent is provided at the bottom of the base (1), a dust screen (19) is fixedly connected to one side of the inner cavity of the vent, and the inner cavity of the vent is fixedly connected to one side of the fixing plate (4).

6. The optical lens structure for LED lighting fixture according to claim 3, characterized in that: The bottom of the light source plate (15) is provided with heat dissipation holes, which are used to dissipate the heat of the LED light source (16).

7. The optical lens structure for an LED lighting fixture according to claim 3, wherein: Semicircular grooves are provided on all sides of the surface of the light source plate (15), and the bolt surface is slidably connected to the inner cavity of the semicircular groove.