Spreading and cooling machine

The combination of plate chain conveyor and refrigeration air supply components solves the problems of uneven grain cooling thickness and difficult time control, achieves uniform cooling and precise time control, improves cooling effect and saves costs.

CN223425543UActive Publication Date: 2025-10-10NANTONG YUSHENG FOODSTUFF MASCH CO LTD +1
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Patent Information

Application Number
CN202422902966.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-10-10
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

In the existing technology, the thickness of grain cooling is uneven, the cooling time and effect are not ideal, and it is difficult to accurately control.

Method used

A plate chain conveyor is combined with a refrigeration air supply component. Cold air is blown in between the upper and lower plate chains. The air intake volume is adjusted using shutters. An air pressure detection device is used to prevent negative pressure, forming an independent air intake area to achieve uniform cooling.

Benefits of technology

The uniformity of grain cooling and precise control of time are achieved, the cooling effect is improved, grain waste is reduced, processes and space are saved, and costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of white spirit brewing equipment, in particular to a spreading and cooling machine. Comprising a cooling tank, a plate chain conveyor penetrating through the cooling tank, a cold air inlet located in a side door of the cooling tank, a refrigeration air supply assembly, an air exhaust hood covering the cooling tank and a plurality of shutters on the side face of the air exhaust hood. The cold air inlet is formed between an upper plate chain and a lower plate chain of the plate chain conveyor. The refrigeration air supply assembly is connected with the cold air inlet. The grain cooler has the following cooling effects: (1) cold air passes through a gap of the upper-layer plate chain and is blown upwards, so that hot air emitted by grains can be cooled; (2) cold air can cool the plate chain, cold energy is conducted to grains above through the plate chain, and the cooling effect can also be achieved; and (3) due to the arrangement of the shutter, on one hand, the negative pressure condition in the air exhaust hood caused by small plate chain gaps and smaller air blowing amount than the air exhaust amount can be prevented, and on the other hand, air entering from the shutter can take away hot air above the grains, so that a better comprehensive cooling effect is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of winemaking equipment, in particular to a cooling machine. Background Art

[0002] In the brewing process, grains must be immediately cooled after steaming to create a suitable environment for the microorganisms in the koji, ensuring their active saccharification and fermentation. Existing methods involve manually spreading the grain on the ground to cool it, or using fans to blow on it. This results in uneven cooling due to the thickness of the grain, making it difficult to precisely control the cooling time. Utility Model Content

[0003] In order to solve the problems in the prior art of uneven grain cooling thickness, unsatisfactory cooling time and effect, the utility model provides a cooling machine with good cooling effect.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] A cooling machine, comprising:

[0006] A cooling trough, wherein the cooling trough is at least open at the top;

[0007] Plate chain conveyor, said plate chain conveyor passes through the cooling trough:

[0008] A cold air inlet located at the side door of the cooling trough, wherein the cold air inlet is arranged between the upper and lower plate chains of the plate chain conveyor;

[0009] A cooling and air supply component connected to a cold air inlet;

[0010] An exhaust hood, the exhaust hood is located above the cooling tank;

[0011] A plurality of shutters are arranged on the sides of the exhaust hood.

[0012] Furthermore, the refrigeration air supply assembly includes a surface cooler and a centrifugal fan connected between the surface cooler and the cold air inlet.

[0013] Furthermore, an air pressure detection device is installed in the exhaust hood.

[0014] Furthermore, at least a portion of the plurality of shutters are electric shutters with automatically adjustable angles, which automatically adjust the angle of the shutters, thereby adjusting the air intake volume and preventing negative pressure.

[0015] Furthermore, a discharge hopper is provided below the end of the plate chain conveyor, and a brush assembly is rotatably connected to the discharge hopper. The brush assembly contacts the lower surface of the plate chain conveyor and cleans it.

[0016] Furthermore, a plurality of partitions are provided in the cooling trough, and separate air intake areas are formed between adjacent partitions, and the air intake areas are provided in a one-to-one correspondence with the refrigeration and air supply components.

[0017] Furthermore, an air guide plate is provided on the inner side of the cold air inlet for guiding the cold air upward.

[0018] Furthermore, a cleaning door is hinged on one side of the cooling trough, a door bolt is rotatably connected to the cleaning door, and a lock groove for clamping the door bolt is fixed on the side wall of the cooling trough.

[0019] Furthermore, the bottom of the cooling trough is also open, and a water tray is provided below the cooling trough for receiving water seepage from the plate chain and sewage from cleaning equipment.

[0020] Furthermore, the plate chain conveyor conveys upward from the bottom. The brush can clean the grains adhered to the plate chain, and the cleaned grains fall into the discharge hopper, thereby reducing the waste of grains.

[0021] Beneficial effects:

[0022] (1) The utility model adopts a plate chain conveyor as a conveying device, and at the same time, cold air is blown between the upper and lower plate chains of the plate chain conveyor, and a shutter is set on the side door of the air suction hood, which has the following cooling effects: (1) The cold air blows upward through the gap of the upper plate chain, which can cool the hot air emitted by the grain; (2) The cold air can cool the plate chain, and the cold air is transferred to the grain above through the plate chain, which can also have a cooling effect; (3) The set shutter can prevent the negative pressure in the exhaust hood caused by the small gap of the plate chain and the blowing volume being less than the exhaust volume. On the other hand, the air entering from the shutter can also take away the hot air above the grain, thereby achieving a better comprehensive cooling effect;

[0023] (2) The vacuum hood of the present invention is equipped with an air pressure detection device. Furthermore, at least a portion of the shutters are electric shutters with automatically adjustable angles. By detecting the air pressure in the vacuum hood, the angle of the shutters can be adjusted manually or automatically, thereby adjusting the air intake volume. This prevents the vacuum volume in the vacuum hood from being greater than the intake volume, which would cause negative pressure in the vacuum hood and prevent the hot air in the vacuum hood from being exhausted, thereby reducing the cooling effect on the grain.

[0024] (3) The cooling machine of the present invention can not only transport the steamed grain, but also cool the grain. The plate chain conveyor transports the grain from bottom to top, and the next step of operations such as piling can be carried out after cooling is completed, saving processes and space, thereby reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0026] Figure 1 This is a first three-dimensional structural diagram of the cooling machine of the present invention;

[0027] Figure 2 This is a second three-dimensional structural diagram of the cooling machine of the present invention;

[0028] Figure 3 This is a top view of the cooling machine of the present invention;

[0029] Figure 4 for Figure 3 Cross-sectional view along AA;

[0030] Figure 5 for Figure 4 A partial enlarged view of point B in the middle;

[0031] Figure 6 Schematic diagram of the cooling tank and its internal structure;

[0032] Figure 7 for Figure 6 A partial enlarged view of point C in the middle.

[0033] 1. Cooling trough, 11. Cold air inlet, 12. Partition, 13. Cleaning door, 14. Door bolt, 15. Air guide plate, 16. Lock slot, 2. Plate chain conveyor, 3. Refrigeration air supply assembly, 31. Surface cooler, 32. Centrifugal fan, 4. Exhaust hood, 5. Shutter, 6. Discharge hopper, 7. Brush assembly, 8. Drain tray. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is in no way intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0035] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0036] Unless otherwise specifically stated, the relative arrangement of the parts and steps, numerical expressions and numerical values ​​set forth in these embodiments do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to actual proportional relationships. The technology, methods and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be considered as part of the specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, and therefore, once an item is defined in one figure, it does not need to be further discussed in subsequent figures.

[0037] In the description of the present invention, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention; the directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself.

[0038] For ease of description, spatial relative terms such as "on", "above", "top surface", "upper", and the like can be used herein to describe the spatial relationship between one device or feature to another device or feature as shown in the drawings. It should be understood that the spatial relative terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the drawings. For example, if the device in the drawings is turned over, the device described as "above" or "on" other devices or structures would then be positioned "below" or "under" the other devices or structures. Thus, the exemplary term "above" can include both the "above" and "below" orientations. The device can also be positioned in other different ways (rotated 90 degrees or at other orientations) and the spatial relative descriptions used herein interpreted accordingly.

[0039] In addition, it should be noted that the use of the words "first", "second" and the like to describe various components is merely intended to distinguish the various components from one another, and does not have special meaning unless otherwise stated, and therefore cannot be understood as limiting the scope of protection of the utility model.

[0040] As Figures 1 to 7 , the utility model discloses a spread cooling machine, including cooling groove 1, plate chain conveyor 2, set up in the cooling groove 1 side door's cold air import 11, refrigeration air supply component 3, air extraction cover 4 and a plurality of louver 5.Cooling groove 1 at least upper opening, and plate chain conveyor 2 passes through from cooling groove 1;Cold air import 11 is located between the upper and lower plate chain of plate chain conveyor 2, and the width of plate chain is adapted with the width of cooling groove, to make the cooling space that forms between the upper and lower plate chain almost airtight;Refrigeration air supply component 3 is connected with cold air import 11;Air extraction cover 4 is covered in the upper of cooling groove 1;The louver 5 is set up in the side of air extraction cover 4.The plate chain in the drawing is only schematic, and other structural forms of plate chain have also been adopted.

[0041] As an embodiment of the utility model, refrigeration air supply component 3 includes surface cooler 31 and centrifugal fan 32 connected between surface cooler 31 and cold air import 11.Of course, refrigeration air supply component 3 can also adopt existing air conditioner and the like cooling component, and can realize the cold air of sending in.

[0042] When the air extraction amount in air extraction cover 4 is greater than the air intake amount, the negative pressure can easily appear in air extraction cover 4, once the negative pressure appears, the air flow is influenced, can cause the hot air in air extraction cover 4 to be unable to extract, thereby reducing the cooling effect on grain, therefore, in order to prevent the negative pressure, the air pressure detection device is installed in the air extraction cover 4 of the utility model, further, at least a part of louver 5 is the electric louver 5 of angle automatic regulation.Through detecting the air pressure in air extraction cover 4, the angle of louver 5 is manually or automatically adjusted, to adjust the air intake amount.

[0043] As Figures 1 to 4 , the end of the plate chain conveyor 2 is provided with a discharge hopper 6, and a brush assembly 7 is rotatably connected in the discharge hopper 6. As Figure 5 , the brush assembly 7 is in contact with the lower surface of the plate chain conveyor 2 and cleans it. The brush assembly 7 includes a brush and a driving device such as a motor for driving the brush to rotate. The brush is mainly used to clean the surface of the plate chain and the gap to ensure air circulation, and can also clean the grain adhered to the plate chain. The cleaned grain falls into the discharge hopper 6, reducing grain waste and preventing long-term leaving and mold.

[0044] As Figure 6 , the cooling tank 1 is provided with a plurality of partitions 12, and a separate air inlet area is formed between adjacent partitions 12. The air inlet area is provided one by one with the refrigeration air supply assembly 3. The partitions in the cooling tank 1 form a relatively independent space, and the blown cold air will not spread to both sides but will flow upwards, so that the cooling is more concentrated and the cooling effect is better. Further, the inside of the cold air inlet 11 is provided with a wind guide plate 15 for guiding the cold air upwards. The wind guide plate 15 guides the cold air upwards, so that it is blown out directly from the gap between the plate chains or directly cools the plate chains.

[0045] As Figure 6 and Figure 7 , the cooling tank 1 is also hinged with a cleaning door 13, and the cleaning door 13 is rotatably connected with a door bolt 14. The side wall of the cooling tank 1 is fixed with a lock groove 16 for clamping the door bolt. The cleaning door 13 can be quickly opened and closed, which is convenient for cleaning the grain falling from the upper plate chain to the lower plate chain.

[0046] The cooling tank 1 is also opened at the bottom, and the cooling tank 1 is provided with a water tray 8 for receiving water seepage from the plate chain and sewage from the cleaning equipment. Since the gap between the plate chains is small, the opening at the bottom of the cooling tank 1 will not cause too much leakage of the air inlet, and the separately provided water tray 8 can guide the seepage water out, preventing the seepage water from directly falling into the cooling tank 1 to increase the cleaning work or frequently opening the cleaning door 13 to clean the accumulated water in the cooling tank 1 to affect the cooling effect.

[0047] The plate chain conveyor 2 is inclined from the bottom to the top for conveying. The cooling machine of the present application can not only convey the steamed grain, but also cool the grain. The plate chain conveyor is conveyed from the bottom to the top, so that the next operation such as stacking can be performed after cooling is completed, saving process and space, thereby reducing cost.

[0048] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A cooling machine, characterized in that: include: A cooling trough (1), wherein the cooling trough (1) is at least open at the top; A plate chain conveyor (2), wherein the plate chain conveyor (2) passes through the cooling trough (1): A cold air inlet (11) is provided at a side door of the cooling trough (1), wherein the cold air inlet (11) is located between the upper and lower plate chains of the plate chain conveyor (2); A refrigeration and air supply component (3), wherein the refrigeration and air supply component (3) is connected to a cold air inlet (11); An exhaust hood (4), the exhaust hood (4) is located above the cooling tank (1); A plurality of shutters (5) are provided on the sides of the exhaust hood (4).

2. A cooling machine according to claim 1, characterized in that: The refrigeration air supply assembly (3) comprises a surface cooler (31) and a centrifugal fan (32) connected between the surface cooler (31) and the cold air inlet (11).

3. A cooling machine according to claim 1, characterized in that: An air pressure detection device is installed in the exhaust hood (4).

4. A cooling machine according to claim 3, characterized in that: At least a portion of the plurality of shutters (5) are electric shutters (5) with automatically adjustable angles.

5. The cooling machine according to claim 1, characterized in that: A discharge hopper (6) is provided below the end of the plate chain conveyor (2), and a brush assembly (7) is rotatably connected to the discharge hopper (6). The brush assembly (7) contacts the lower surface of the plate chain conveyor (2) and cleans it.

6. A cooling machine according to claim 1, characterized in that: A plurality of partitions (12) are provided in the cooling trough (1), and separate air intake areas are formed between adjacent partitions (12). The air intake areas are provided in a one-to-one correspondence with the refrigeration air supply components (3).

7. The cooling machine according to claim 1, characterized in that: An air guide plate (15) for guiding the cold air upward is provided on the inner side of the cold air inlet (11).

8. The cooling machine according to claim 1, characterized in that: A cleaning door (13) is hingedly connected to one side of the cooling trough (1), and a door bolt (14) is rotatably connected to the cleaning door (13). A locking groove (16) for locking the door bolt is fixed on the side wall of the cooling trough (1).

9. The cooling machine according to claim 1, characterized in that: The cooling trough (1) is also opened at the bottom, and a water tray (8) is provided at the bottom of the cooling trough (1) for receiving water seepage from the plate chain and sewage from the cleaning equipment.

10. The cooling machine according to claim 1, characterized in that: The plate chain conveyor (2) conveys upwards in an inclined manner from bottom to top.