Three-direction adjustable double-position coaxiality measuring tool for roller carrier

By designing a three-way adjustable double-position coaxiality measuring fixture, the problem of multiple datum conversions required for coaxiality measurement of the roller frame balance beam hole is solved, achieving efficient and accurate coaxiality measurement. It is suitable for roller frames of various sizes and reduces labor intensity and production costs.

CN223425917UActive Publication Date: 2025-10-10PINGDINGSHAN ZHIDE COAL MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202423084593.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-10-10
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

The existing coaxiality measurement of the roller frame balance beam hole requires multiple conversions of the reference, which is prone to measurement errors, is time-consuming and labor-intensive, has low measurement efficiency, and affects the subsequent boring accuracy. The single measurement tool has a narrow scope of application and increases production costs.

Method used

A three-way adjustable double-position coaxiality measuring fixture for roller frames is designed, which includes a bracket, a crossbeam, a longitudinal beam, a measuring arm, a measuring ring and fasteners. The height, width and length can be adjusted through the adjustment hole and sleeve structure. It is suitable for the coaxiality measurement of the balance beam hole of roller frames of different sizes.

Benefits of technology

It realizes the simultaneous measurement of the coaxiality of the balance beam holes on both sides on roller frames of different sizes, improves the measurement accuracy and application range, reduces labor intensity, improves measurement efficiency and boring accuracy, and reduces production costs.

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Abstract

The utility model relates to a three-direction adjustable double-position coaxiality measuring tool for a roller carrier, which comprises a bracket, two cross beams, two upper longitudinal beams, two lower longitudinal beams, measuring arms, a measuring ring and a plurality of fasteners, and the lower longitudinal beams are provided with a plurality of width adjusting holes for adjusting the distance between the two measuring arms; a plurality of length adjusting holes for adjusting the widths of the two lower longitudinal beams are formed in the cross beam; the upper longitudinal beam is of a sleeve and loop bar structure, the two ends of the upper longitudinal beam are perpendicularly and fixedly connected with the inner side of the cross beam through a vertical connecting plate to form a rectangular frame, and the extending length of a loop bar in the upper longitudinal beam is adjusted according to the fixing position of a fastener on the bracket. The device is ingenious in design, can be adjusted in the height direction, the width direction and the length direction at the same time, can measure the coaxiality of balance beam holes in the two sides at the same time, is wide in application range, greatly improves the detection precision, reduces the labor intensity, and has good market prospects and development space compared with the prior art.
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Description

Technical Field

[0001] The utility model relates to the technical field of roller frame inspection tooling, in particular to a three-way adjustable double-position coaxiality measuring tooling for a roller frame. Background Art

[0002] Welding roller frames are primarily used for the welding, polishing, rubber lining, and assembly of cylindrical barrels. They can also be used in conjunction with other tooling for the assembly and welding of cones and segmented, unequal-diameter rotating bodies. The coaxiality of the roller frame's balance beam hole is a key indicator for inspecting the roller frame's quality. Because the balance beam holes are distributed on both sides of the roller frame's width and the span of the holes on the same side is large, existing balance beam hole coaxiality measurements require multiple datum conversions. This is not only prone to measurement errors, but also time-consuming and labor-intensive, resulting in low measurement efficiency. Large deviations in balance beam hole coaxiality can seriously affect subsequent boring accuracy and increase production costs. Different roller frames have different balance beam hole heights, widths, and lengths, often requiring a single hole coaxiality measurement tool, which has a narrow scope of application. Utility Model Content

[0003] In order to solve the problems that the existing balance beam hole coaxiality measurement requires multiple conversions of the reference before measurement can be carried out, which is not only prone to measurement errors, but also time-consuming and labor-intensive, with low measurement efficiency, large deviations in the coaxiality of the balance beam hole, and serious impact on subsequent boring accuracy, and a narrow scope of application of a single measuring tool, which increases the production cost of the enterprise, the utility model provides a three-way adjustable double-position coaxiality measuring tool for a roller frame, which can adjust the height, width and length in three directions at the same time, and measure the coaxiality of the balance beam holes on both sides at the same time, has a wide range of applications, greatly improves the inspection accuracy, and reduces labor intensity.

[0004] The technical solution adopted by the utility model to solve the above technical problems is: a three-way adjustable double-position coaxiality measuring fixture for a roller frame, comprising a bracket, two crossbeams, two upper longitudinal beams, two lower longitudinal beams, a measuring arm, a measuring ring and a plurality of fasteners, a rectangular bracket is provided below the crossbeam, a plurality of reserved holes for adjusting the distance between the two crossbeams are provided on the bracket, and the bracket is fixed to the bottom of the crossbeam by fasteners; a vertical measuring arm is provided at the lower end of each crossbeam, the top of the measuring arm is connected to the lower end of the crossbeam by a fastener, and the end of the measuring arm is fixed to the lower end of the crossbeam by a fastener. A measuring ring is provided, and a lower longitudinal beam is horizontally arranged between two adjacent measuring arms. Each lower longitudinal beam is fixed to two adjacent measuring arms by fasteners. A plurality of width adjustment holes for adjusting the distance between the two measuring arms are provided on the lower longitudinal beam; a plurality of length adjustment holes for adjusting the width of the two lower longitudinal beams are provided on the cross beam; the upper longitudinal beam is a sleeve-rod structure, and the two ends of the upper longitudinal beam are respectively vertically fixedly connected to the inner side of the cross beam through a vertical connecting plate to form a rectangular frame, and the extended length of the sleeve rod in the upper longitudinal beam is adjusted according to the fixed position of the fastener on the bracket.

[0005] As a further optimization solution for the above-mentioned three-way adjustable double-position coaxiality measuring tool for the roller frame, a plurality of height-adjusting pads for adjusting the height of the beams on both sides are provided under the bracket.

[0006] As a further optimization solution of the above-mentioned three-way adjustable two-position coaxiality measuring tool for the roller frame, a plurality of handles for grasping are provided on the crossbeam.

[0007] As a further optimization solution of the above-mentioned three-way adjustable two-position coaxiality measuring tool for the roller frame, the fasteners include bolts, nuts and spring washers.

[0008] As a further optimization solution for the above-mentioned three-way adjustable two-position coaxiality measuring fixture for the roller frame, the measuring ring is a replaceable measuring ring with different inner diameters.

[0009] Compared with the prior art, the beneficial effects of the present invention are:

[0010] 1. The utility model includes a bracket, two crossbeams, two upper longitudinal beams, two lower longitudinal beams, a measuring arm, a measuring ring and multiple fasteners. The utility model provides adjustment holes and sleeve structures for adjusting height, width and length respectively on the bracket, crossbeams, upper longitudinal beams and lower longitudinal beams, thereby realizing coaxiality measurement of balance beam holes on roller frames of different sizes.

[0011] 2. The utility model is cleverly designed to adjust the height, width and length at the same time, and measure the coaxiality of the balance beam holes on both sides. It has a wide range of applications, greatly improves the inspection accuracy, and reduces labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0014] Figure 3 This is a side view of the structure of the utility model;

[0015] Figure 4 This is a schematic diagram of the structure of the utility model from a top view;

[0016] Figure 5 This is a side view of the utility model in the installation and measurement state;

[0017] Figure 6 This is a front view of the utility model in the installation and measurement state;

[0018] Figure 7 1. It is a schematic diagram of the three-dimensional structure of the roller frame;

[0019] Figure: 1, bracket, 101, reserved hole, 2, crossbeam, 201, length adjustment hole, 3, upper longitudinal beam, 4, lower longitudinal beam, 401, width adjustment hole, 5, measuring arm, 6, measuring ring, 7, height adjustment pad, 8, handle. DETAILED DESCRIPTION

[0020] The specific embodiments of the utility model will be further explained in detail below in combination with the drawings.

[0021] As Figure 7 shown, Figure 7 is the three-dimensional structure diagram of the roller stand; it can be seen from the figure that the balance beam hole positions are distributed on both sides of the width of the roller stand, the hole span on the same side is large, and the existing balance beam hole coaxiality measurement needs to be converted multiple times to carry out measurement, which not only is easy to cause measurement error, but also is time-consuming and laborious, and the measurement efficiency is low; the utility model scheme is proposed to solve the above problems.

[0022] As Figure 1 , 2 , 3, 4 shown, Figure 1 is the three-dimensional structure diagram of the utility model; Figure 2 is the front view structure diagram of the utility model; Figure 3 is the side view structure diagram of the utility model; Figure 4 is the top view structure diagram of the utility model; a three-way adjustable double-position coaxiality measuring tool for roller stand, comprising a bracket 1, two crossbeams 2, two upper longitudinal beams 3, two lower longitudinal beams 4, a measuring arm 5, a measuring ring 6 and a plurality of fasteners, the bracket 1 in the shape of rectangle is arranged below the crossbeam 2, a plurality of reserved holes 101 for adjusting the distance between the two crossbeams 2 are arranged on the bracket 1, and the bracket 1 is fixed below the crossbeam 2 through the fasteners; the vertical measuring arm 5 is arranged at the lower end of the end of each crossbeam 2, the top of the measuring arm 5 is connected to the lower end of the crossbeam 2 through the fastener, the measuring ring 6 is arranged at the end of the measuring arm 5, and one lower longitudinal beam 4 is horizontally arranged between the two adjacent measuring arms 5, each lower longitudinal beam 4 is fixed on the two adjacent measuring arms 5 through the fastener, and a plurality of length adjustment holes 401 for adjusting the distance between the two measuring arms 5 are formed in the lower longitudinal beam 4; a plurality of width adjustment holes 201 for adjusting the width of the two lower longitudinal beams 4 are arranged on the crossbeam 2; the upper longitudinal beam 3 is in the structure of sleeve sleeve rod, the upper longitudinal beam 3 is vertically connected with the inner side of the crossbeam 2 through a connecting plate at both ends to form a rectangular frame, and the sleeve rod in the upper longitudinal beam 3 is adjusted in length following the fastener fixing position on the bracket 1.

[0023] A plurality of height adjustment pads 7 for adjusting the height of the two crossbeams 2 are arranged below the bracket 1.

[0024] A plurality of handles 8 for gripping are arranged on the crossbeam 2.

[0025] The fasteners include bolts, nuts and spring washers.

[0026] The measuring ring 6 is replaceable with a measuring ring 6 having different inner diameters.

[0027] The working process of this utility model is as follows: Figure 5 、 6 As shown, Figure 5 This is a side view of the utility model in the installation and measurement state; Figure 6 This is a front view of the utility model during installation and measurement. First, the length, width, and height dimensions of the balance beam holes are determined based on the roller frame. Next, the widths of the adjacent measuring arms 5 and measuring rings 6 are adjusted by adjusting the positions of the fasteners in the reserved holes 101 on the bracket 1. This adjustment is done in terms of width between the two adjacent balance beam holes on the same side. The length of the balance beam holes on either side of the roller frame is adjusted by adjusting the positions of the fasteners in the width adjustment holes 201 on the crossbeam 2. Height adjustment is achieved by replacing height adjustment pads 7 of varying heights. The upper longitudinal beam 3 is a sleeve-and-rod structure. Each end of the upper longitudinal beam 3 is vertically fixed to the inside of the crossbeam 2 via a vertical connecting plate, forming a rectangular frame. The extension of the sleeve rods within the upper longitudinal beam 3 is adjusted according to the position of the fasteners on the bracket 1. Fasteners (bolts, nuts, and spring washers) are then used to secure the unit. The unit is then hoisted onto the roller frame using handles 8 for operation.

[0028] In actual application, since the size of the roller frame balance beam hole is not fixed, it is necessary to perform adaptive adjustment by replacing the measuring ring 6 with a different size, but the present invention is not limited to this.

[0029] The utility model is cleverly designed and can adjust the height, width and length in three directions at the same time, and can measure the coaxiality of the balance beam holes on both sides at the same time. It has a wide range of applications, greatly improves the inspection accuracy, reduces labor intensity, and solves the problem that the existing balance beam hole coaxiality measurement requires multiple conversions of the reference before measurement, which is not only prone to measurement errors, but also time-consuming and labor-intensive, with low measurement efficiency. The coaxiality deviation of the balance beam hole is large, which will also seriously affect the subsequent boring accuracy. The single measuring tool has a narrow scope of application and increases the production cost of the enterprise. Compared with the existing technology, it has good market prospects and development space.

[0030] The preferred specific implementation methods and embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above implementation methods and embodiments. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the concept of the present invention.

Claims

1. A three-way adjustable double-position coaxiality measuring tool for a roller frame, characterized by: The invention comprises a bracket (1), two crossbeams (2), two upper longitudinal beams (3), two lower longitudinal beams (4), a measuring arm (5), a measuring ring (6) and a plurality of fasteners. A rectangular bracket (1) is provided below the crossbeam (2). The bracket (1) is provided with a plurality of reserved holes (101) for adjusting the spacing between the two crossbeams (2). The bracket (1) is fixed to the bottom of the crossbeam (2) by fasteners. A vertical measuring arm (5) is provided at the lower end of each crossbeam (2). The top of the measuring arm (5) is connected to the lower end of the crossbeam (2) by fasteners. The end of the measuring arm (5) is provided with a measuring ring (6). Two adjacent measuring arms ( 5), a lower longitudinal beam (4) is horizontally arranged between the two measuring arms (5), each lower longitudinal beam (4) is fixed to two adjacent measuring arms (5) by fasteners, and a plurality of width adjustment holes (401) for adjusting the spacing between the two measuring arms (5) are provided on the lower longitudinal beam (4); a plurality of length adjustment holes (201) for adjusting the length of the two lower longitudinal beams (4) are provided on the cross beam (2); the upper longitudinal beam (3) is a sleeve-rod structure, and the two ends of the upper longitudinal beam (3) are respectively connected vertically and fixedly to the inner side of the cross beam (2) by a vertical connecting plate to form a rectangular frame, and the extended length of the sleeve rod in the upper longitudinal beam (3) is adjusted according to the fixed position of the fastener on the bracket (1).

2. The three-way adjustable two-position coaxiality measuring tool for a roller frame according to claim 1, characterized in that: A plurality of height-adjusting pads (7) for adjusting the height of the cross beams (2) on both sides are provided below the bracket (1).

3. The three-way adjustable two-position coaxiality measuring tool for a roller frame according to claim 1, characterized in that: A plurality of handles (8) for grasping are provided on the crossbeam (2).

4. The three-way adjustable two-position coaxiality measuring tool for a roller frame according to claim 1, characterized in that: The fasteners include bolts, nuts and spring washers.

5. The three-way adjustable two-position coaxiality measuring tool for a roller frame according to claim 1, characterized in that: The measuring ring (6) is a replaceable measuring ring (6) with different inner diameters.