Tool suitable for detecting press-in force of SKV plug-in connection copper bar terminal
By designing tooling suitable for SKV plug-in copper busbar terminals, using components such as the kingpin fixing seat and fork mounting block, and cooperating with a press to perform press-in force testing, the problems of high cost and cumbersome steps in existing testing methods have been solved, and efficient and low-cost testing results have been achieved.
Patent Information
- Application Number
- CN202422974526.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-12-04
AI Technical Summary
The existing SKV plug-in connection copper busbar terminal press-in force detection method is costly and has complicated detection steps, resulting in waste of complete parts and difficulty in disassembly.
A tooling for SKV plug-in copper busbar terminals is designed, including a kingpin fixing seat, a U-shaped pressure block, an upper support block, a slide rail, a slider, and a fork mounting block. The tooling is used in conjunction with a press to perform press-in force detection to ensure that the fork and kingpin are centrally plugged, simplifying the detection steps and reducing parts consumption.
The inspection process is simplified, the waste of complete parts is reduced, the inspection cost is lowered, and the efficiency and accuracy of inspection are improved.
Smart Images

Figure CN223426242U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical technical field, concretely is a kind of tool suitable for SKV opposite plug-in connection copper bar terminal pressure into force detection. BACKGROUND
[0002] SKV opposite plug-in connection copper bar terminal is connected together by a kind of welding-free mode to the copper bar terminal of two parts. Therefore, whether the structure of SKV opposite plug-in connection copper bar terminal meets the requirements in its connecting portion, the pressure into force, the holding force of subsequent assembly process and the electrical performance during work all have very important influence.
[0003] At present, the pressure into force detection mode of SKV opposite plug-in connection copper bar terminal is that complete insert injection molded part one containing fork and complete insert injection molded part two containing main pin are assembled, and the pressure into force is obtained. In the assembly process, the centering accuracy is ensured by the positioning structure of the part itself.
[0004] The shortcomings of existing detection mode are: for some verification test, the cost of complete part sample is higher, after testing, the whole part is scrapped, and cost is wasted. In addition, after assembly, the state of fork and main pin end contact surface needs to be observed, and the part needs to be disassembled to be observed, which is more troublesome.
[0005] Therefore, a tool suitable for SKV opposite plug-in connection copper bar terminal pressure into force detection is needed to cooperate with the press to detect SKV opposite plug-in connection copper bar terminal, and whether the pressure into force meets the mechanical performance requirements in the pressure assembly process. SUMMARY
[0006] The utility model discloses a kind of tools suitable for SKV opposite plug-in connection copper bar terminal pressure into force detection, to cooperate with the press to detect SKV opposite plug-in connection copper bar terminal, and whether the pressure into force meets the mechanical performance requirements in the pressure assembly process.
[0007] To achieve the above object, the utility model is a kind of tool suitable for SKV opposite plug-in connection copper bar terminal pressure into force detection, including base, main pin fixed seat, U type pressure block, upper support block, slide rail, sliding block, fork mounting block, the top front side of base is installed with main pin fixed seat, two positioning columns are equipped on main pin fixed seat, U type pressure block is installed at the top of main pin fixed seat, and located between two positioning columns, two positioning columns pass through the positioning hole of both ends of main pin respectively, U type pressure block presses the both sides of main pin, upper support block is installed on the top rear side of base, slide rail is installed on the vertical surface of upper support block, the rear side of sliding block is slidably connected with slide rail, and sliding block is located above main pin fixed seat, fork mounting block is fixed in the lower part of sliding block, the upper end of fork is installed in the installation slot of fork mounting block, and the lower end of fork passes through the gap of U type pressure block and is connected with main pin.
[0008] A pad is installed on one side of the kingpin fixing seat close to the upper support block, and the pad is in contact with or separated from the bottom of the sliding block.
[0009] The upper supporting block is L-shaped.
[0010] The front side of the slider is installed with screw 1 and screw 2, which are located on both sides of the fork mounting block. One end of the stopper is sleeved outside the screw 1, and the other end of the stopper is provided with an arc-shaped opening matching the screw 2.
[0011] The stopper abuts against the front side of the fork mounting block.
[0012] A handle is installed on the front side of the stopper.
[0013] The base is installed on the working table of the press, and the upper end of the slide block is connected to the pressing head of the press.
[0014] Compared with the prior art, the utility model fixes the kingpin through the kingpin fixing seat and the U-shaped pressure block, fixes the fork through the fork mounting block, and cooperates with the slider that can be connected to the press machine to realize the pressing force detection of the SKV plug-in connection copper bus terminal, simplifies the detection steps, and reduces the consumption of complete parts caused by the detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural diagram of the present utility model.
[0016] Figure 2 It is a structural schematic diagram of the kingpin fixing seat of the utility model.
[0017] Figure 3 It is a structural schematic diagram of the U-shaped pressing block and the kingpin fixing seat after installation of the utility model.
[0018] Figure 4 This is a structural diagram of the upper support block and slide rail of the utility model.
[0019] Figure 5 This is a structural diagram of the slider of the utility model.
[0020] Figure 6 This is a structural diagram of the fork mounting block of the utility model. DETAILED DESCRIPTION
[0021] The present invention will now be further described with reference to the accompanying drawings.
[0022] See also Figures 1 to 6The utility model is a tool suitable for detecting the press-in force of SKV plug-in copper busbar terminals, including a base, a kingpin fixing seat, a U-shaped pressure block, an upper support block, a slide rail, a slider, and a fork mounting block. The kingpin fixing seat 2 is installed on the top front side of the base 1, and two positioning columns 21 are provided on the kingpin fixing seat 2. The U-shaped pressure block 6 is installed on the top of the kingpin fixing seat 2 and is located between the two positioning columns 21. The two positioning columns 21 pass through the positioning holes at both ends of the kingpin 9 respectively, and the U-shaped pressure block 6 presses both sides of the kingpin 9. An upper support block 5 is installed on the top rear side of the base 1, and a slide rail 4 is installed on the vertical surface of the upper support block 5. The rear side of the slider 3 is slidably connected to the slide rail 4, and the slider 3 is located above the kingpin fixing seat 2, and the fork mounting block 8 is fixed to the lower part of the slider 3. The upper end of the fork 10 is installed in the mounting groove of the fork mounting block 8, and the lower end of the fork 10 passes through the notch of the U-shaped pressure block 6 and is connected to the kingpin 9.
[0023] A pad 7 is installed on one side of the kingpin fixing seat 2 close to the upper support block 5. The pad 7 contacts or separates from the bottom of the slider 3. During the pressing process of the press, the pad 7 serves as a stop for the sliding stroke of the slider 3.
[0024] The upper support block 5 is L-shaped to provide sufficient support.
[0025] Screws 1 33 and 2 34 are installed on the front side of slider 3. Screws 1 33 and 2 34 are located on either side of fork mounting block 8. One end of stopper 31 is positioned over screw 1 33, while the other end of stopper 31 has an arc-shaped opening that mates with screw 2 34. Stopper 31 abuts the front side of fork mounting block 8 to ensure that fork mounting block 8 remains upright during testing.
[0026] A handle 32 is installed on the front side of the stopper 31 to facilitate the rotation of the stopper 31 .
[0027] When the utility model is working, the kingpin 9 is fixed by the kingpin fixing seat 2 and the U-shaped pressure block 6, and the fork 10 is fixed by the fork mounting block 8, ensuring that the centers of the fork 10 and the kingpin 9 are precisely plugged in. The base 1 is installed on the working table of the press, and the upper end of the slider 3 is connected to the pressure head of the press. The press range is 2.5KN. During the measurement process, a small preload of 0.5N is first provided at a speed of 2mm / min. When the pressure increases and the tooling begins to contact the fisheye terminal, the test speed is adjusted to 1mm / min. Finally, the relationship between pressure and displacement is obtained and compared with the force and displacement curve in the normal state. In this way, it is evaluated whether the tested plug-in copper busbar terminal is qualified, and feedback is given on the structure, quality and raw material cost replacement optimization plan of the copper busbar terminal, thereby enhancing the effectiveness and stability of the terminal connection assembly.
[0028] The utility model fixes the kingpin by a kingpin fixing seat and a U-shaped pressing block, fixes the fork by a fork mounting block, and cooperates with a slider that can be connected to a press to realize the press-in force detection of SKV plug-in copper busbar terminals, simplifies the detection steps, and reduces the consumption of complete parts caused by the detection.
Claims
1. A tool suitable for testing the press-in force of SKV plug-in copper busbar terminals, comprising a base, a kingpin fixing seat, a U-shaped pressure block, an upper support block, a slide rail, a slider, and a fork mounting block, characterized in that: A kingpin fixing seat (2) is installed on the top front side of the base (1), and two positioning columns (21) are provided on the kingpin fixing seat (2). A U-shaped pressure block (6) is installed on the top of the kingpin fixing seat (2) and is located between the two positioning columns (21). The two positioning columns (21) pass through the positioning holes at both ends of the kingpin (9) respectively. The U-shaped pressure block (6) presses both sides of the kingpin (9). An upper support block (5) is installed on the top rear side of the base (1). A slide rail (4) is installed on the vertical surface of the upper support block (5). The rear side of the slider (3) is slidably connected to the slide rail (4), and the slider (3) is located above the kingpin fixing seat (2). The fork mounting block (8) is fixed to the lower part of the slider (3). The upper end of the fork (10) is installed in the mounting groove of the fork mounting block (8). The lower end of the fork (10) passes through the notch of the U-shaped pressure block (6) and is connected to the kingpin (9).
2. The tooling for detecting the press-in force of SKV plug-in copper busbar terminals according to claim 1, characterized in that: A pad (7) is installed on one side of the kingpin fixing seat (2) close to the upper support block (5), and the pad (7) is in contact with or separated from the bottom of the slider (3).
3. The tooling for detecting the press-in force of SKV plug-in copper busbar terminals according to claim 1, characterized in that: The upper support block (5) is L-shaped.
4. The tooling for detecting the press-in force of SKV plug-in copper busbar terminals according to claim 1, characterized in that: The front side of the slider (3) is installed with screw 1 (33) and screw 2 (34), and screw 1 (33) and screw 2 (34) are located on both sides of the fork mounting block (8). One end of the stopper (31) is sleeved outside the screw 1 (33), and the other end of the stopper (31) is provided with an arc-shaped opening matching the screw 2 (34).
5. The tooling for detecting the press-in force of SKV plug-in copper busbar terminals according to claim 4, characterized in that: The stopper (31) abuts against the front side of the fork mounting block (8).
6. The tooling for detecting the press-in force of SKV plug-in copper busbar terminals according to claim 4, characterized in that: A handle (32) is installed on the front side of the stopper (31).
7. The tooling for detecting the press-in force of SKV plug-in copper busbar terminals according to claim 1, characterized in that: The base (1) is mounted on a working table of a press, and the upper end of the slider (3) is connected to the pressing head of the press.