Full-automatic rapid detection equipment for multiple types of target objects in food
By designing fully automatic rapid testing equipment, the problem of fully manual operation in food safety testing has been solved, and the automation and unmanned operation of sample pre-processing and multi-index testing have been realized, thereby improving the testing efficiency and the accuracy of the results.
Patent Information
- Application Number
- CN202422729425.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-10
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-10
AI Technical Summary
Existing food safety testing methods have problems such as multiple manual operation steps, high manpower investment, large errors, high complexity, high cost, and potential personal injury and environmental pollution, which are especially prominent in multi-index testing.
A fully automatic rapid detection device for multiple types of targets in food is designed, including a sampling control unit, a sample processing unit, a sampling processing unit, a test card control unit and a detection unit. Through the coordinated operation of the control units, sample pre-processing and multi-index detection are automated and unmanned.
It achieves multi-link coordination in the testing process, reduces the proportion of manual operations, improves testing efficiency and the credibility of results, reduces errors, and ensures the accuracy and safety of test results.
Smart Images

Figure CN223426689U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of testing or analyzing materials by means of determining the chemical or physical properties of materials, and particularly relates to a full-automatic fast detection equipment for multiple types of target objects in food. BACKGROUND
[0002] Food safety refers to the fact that food is non-toxic and harmless, meets the nutritional requirements, and does not cause any acute, subacute or chronic harm to human health. As a key link of food safety supervision, it is crucial to do food safety detection well. Such food safety detection includes detecting dangerous target objects in food or feed.
[0003] With the increasing requirements of consumers for food quality and safety, it is particularly important to quickly and accurately detect harmful target substances that may exist in food. When food safety quality is detected, fast detection technology is often used, which can shorten the detection period while meeting the detection requirements of relevant indicators, and can also reduce the capital investment to a certain extent, thereby improving the economic benefits of enterprises. At present, the fast detection technologies commonly used in the field of food safety mainly include time-resolved fluorescence immunoassay and colloidal gold immunochromatography, and the basic principle is to fix specific antibodies or antigens on a certain zone of a nitrocellulose membrane (NC membrane) in advance. After the sample is added to one end of the dry nitrocellulose membrane, the sample will move forward along the membrane due to capillary action. In the moving process, the corresponding antigen or antibody in the sample (depending on whether the antibody or the antigen is fixed) will specifically bind to the fixed antibody or antigen on the membrane. Finally, the signal values of the quality control line and the detection line are read by using the corresponding detection instrument, and the concentration of the target object in the sample is calculated according to the corresponding standard curve. This technology requires correct analysis of the measurement target in a short time.
[0004] The food safety testing methods currently used in the market generally have problems such as being fully manual, having many steps, and requiring a large amount of manpower. Specifically, the fully manual testing process includes multiple steps such as sample collection, pretreatment, and instrument analysis. Each step requires professional personnel to perform delicate operations. Among them, sample pretreatment, as a key step in the testing process, often involves tedious steps and requires certain operating skills. Not only is the operation efficiency low, but it is also easy to introduce more errors, thereby affecting the accuracy of the test results. The errors caused by this manual testing will even run through the entire testing process. Furthermore, manual testing methods often require frequent changes in instrument models and supporting test kits when testing multiple indicators, such as mycotoxins, pesticide residues, genetically modified substances, heavy metals, etc., and the sample pretreatment and dilution methods for each indicator are different, which further increases the difficulty, complexity, and cost of the testing process. At the same time, in actual operation, some indicators' extracts contain components such as methanol, acid, and alkali. The manual testing work scene is more likely to cause personal injury and environmental pollution.
[0005] Therefore, there is an urgent need for a device that can effectively take into account sample pre-processing and integrate multi-index detection. Utility Model Content
[0006] The utility model solves the problems existing in the prior art and provides a fully automatic rapid detection device for multiple types of target objects in food.
[0007] The technical solution adopted by the present invention is a fully automatic rapid detection device for multiple types of targets in food, comprising a housing, wherein the housing is provided with:
[0008] A sample injection control unit, used to receive the sample to be tested, enter the information and send it to the corresponding channel;
[0009] A sample processing unit is provided behind the sample injection control unit, and is used to obtain the sample to be tested input from the designated channel based on a preset beat, perform pre-processing and obtain the supernatant, and eject the sample to be tested after sampling is completed;
[0010] A sampling and processing unit, arranged in conjunction with the pre-processing unit, is used to obtain the supernatant and the diluent and / or the test solution, mix them evenly, and then add the sample to the test card;
[0011] A test card control unit, arranged in conjunction with the sampling processing unit, is used to place the unsampled test card at a preset position, incubate the sampled test card, and push the incubated test card into the test unit;
[0012] A detection unit, which is provided behind the detection card control unit and is used to detect the detection card;
[0013] A control unit is provided to cooperate with the sample injection control unit, the sample processing unit, the sampling processing unit, the detection card control unit and the detection unit.
[0014] Preferably, the injection control unit includes a preparation station and a waiting station;
[0015] The preparation station is provided in conjunction with the housing, and an information collection mechanism is provided in conjunction with the preparation station;
[0016] Several waiting stations are arranged in parallel in the shell on the side of the preparation station, and any of the waiting stations is arranged in conjunction with the front of the corresponding channel; the preparation station and the waiting station are arranged in conjunction with each other through a first X-axis moving mechanism, and the waiting station is displaced in the corresponding channel through the corresponding first Y-axis moving mechanism.
[0017] Preferably, a side portion of the preparation station is provided with an avoidance groove, and a push rod is provided in cooperation with the avoidance groove, and the push rod is arranged in cooperation with the first X-axis moving mechanism.
[0018] Preferably, the sample processing unit includes a plurality of stirring assemblies arranged in the middle of the channel, a liquid adding assembly in front of all the stirring assemblies, and a conveying assembly behind all the stirring assemblies. Shielding doors corresponding to the channels are respectively provided between the stirring assemblies and the liquid adding assemblies and the conveying assemblies. A through door cooperating with the channel is further provided in front of the shielding door between the stirring assemblies and the liquid adding assemblies. A second X-axis moving mechanism and a third X-axis moving mechanism are respectively provided in cooperation with the shielding door and the through door.
[0019] A first cleaning assembly and a first Z-axis moving mechanism are provided in conjunction with any of the stirring assemblies;
[0020] The conveying assembly includes a fourth X-axis moving mechanism arranged between the end of the channel and the sampling processing unit and the waste output plate. The fourth X-axis moving mechanism is provided with a fork that cooperates with the sample to be tested.
[0021] Preferably, the sampling processing unit includes a sampling station and a mixing station; a supernatant filtering mechanism is provided in conjunction with the sampling station, and a second Z-axis moving mechanism is provided in conjunction with the supernatant filtering mechanism;
[0022] A liquid extraction mechanism is provided in conjunction with the sampling station, the mixing station and the detection card control unit, and a second cleaning component and a three-axis moving mechanism are provided in conjunction with the liquid extraction mechanism.
[0023] Preferably, the detection card control unit includes a plurality of card slots arranged in parallel along the X-axis direction, and one or more detection cards are arranged in any of the card slots along the Z-axis; all the card slots are respectively provided with a transfer seat and an incubation station along the Y-axis direction;
[0024] An opening is provided at the bottom of any of the card slots, a first lever is provided to cooperate with the opening, a second Y-axis moving mechanism is provided to cooperate with the first lever, the transfer seat and the incubation station, and a fifth X-axis moving mechanism is provided to cooperate with the second Y-axis moving mechanism;
[0025] A second shifting rod is provided in conjunction with the transfer seat and the incubation station, a third Y-axis moving mechanism is provided in conjunction with the second shifting rod, and a sixth X-axis moving mechanism is provided in conjunction with the third Y-axis moving mechanism.
[0026] Preferably, a mounting slot is provided to cooperate with the external hinge of the first shift lever, and a stopper is provided on the mounting slot on the side of the first shift lever facing away from the clamping slot.
[0027] Preferably, a temperature control component and / or a humidity control component is provided in conjunction with the card slot.
[0028] Preferably, the detection unit includes a fluorescence detection mechanism and / or a colloidal gold detection mechanism arranged in conjunction with the transfer seat.
[0029] Preferably, a detection card exit station is further provided in conjunction with the transfer seat, the second Y-axis moving mechanism and the fifth X-axis moving mechanism.
[0030] The utility model relates to a fully automatic rapid detection device for multiple types of targets in food. A sampling control unit is provided in the shell of the device for receiving samples to be detected, entering information and sending them to corresponding channels. The sample processing unit obtains the samples to be detected input from the designated channel based on a preset beat, performs pretreatment and obtains supernatant, and pushes out the samples to be detected after sampling is completed. The sampling processing unit obtains the supernatant and diluent and / or detection liquid respectively, mixes them evenly, and then adds the samples to the detection card. The detection card control unit places the unsampled detection card in a preset position, incubates the sampled detection card, and pushes the incubated detection card to the detection unit. The detection unit detects the detection card, and a control unit is configured.
[0031] The beneficial effects of the present invention are:
[0032] (1) Integrate the overall detection and analysis process and achieve multi-link coordination of the detection process through the control of work rhythm;
[0033] (2) By inputting the information of the samples to be tested, the process of single or batch samples to be tested is automatically controlled. All samples to be tested are in an orderly process, and the whole process of dilution, sampling, adding and testing is controlled, making the testing process clearer;
[0034] (3) The test data is complete and orderly;
[0035] (4) It can realize the detection of one or more target indicators such as mycotoxins, pesticide residues, genetically modified substances, heavy metals, etc. in single or large batches of samples to be tested, with high detection efficiency, reduced proportion of manual operations in the detection process, and high credibility and accuracy of the test results. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 This is a schematic diagram of the top view of the structure of the utility model with the shell and internal pillars omitted;
[0037] Figure 2 for Figure 1 On the basis of the above, the outer cover, temperature and humidity control assembly and bottom support plate provided with the card slot are further omitted;
[0038] Figure 3 For this utility model Figure 2 The main view structure diagram based on the above;
[0039] Figure 4 For this utility model Figure 2 The left view structural diagram based on the
[0040] Figure 5 For this utility model Figure 2 The right view structural diagram based on the
[0041] Figure 6 For this utility model Figure 2 A schematic diagram of a three-dimensional structure based on the invention;
[0042] Figure 7 This is a schematic structural diagram of the supernatant filtering mechanism of the present invention;
[0043] Figure 8 This is a schematic structural diagram of the transfer seat in the present utility model;
[0044] Figure 9 This is a schematic diagram of the entire device of the present invention. DETAILED DESCRIPTION
[0045] The present invention will be further described in detail below with reference to the embodiments, but the protection scope of the present invention is not limited thereto.
[0046] The following is a detailed description of the present invention. It is agreed that the main working surface is the XOY coordinate plane. Relative to the front of the device, the left and right directions are the X-axis direction, and the front and back directions are the Y-axis direction. The structural setting in the present invention is adjustable and is not limited to the X-axis and Y-axis directions in the embodiment; the direction of movement perpendicular to the XOY coordinate plane is the Z-axis direction.
[0047] The utility model relates to a fully automatic rapid detection device for multiple types of targets in food, comprising a housing 51, wherein the housing 51 is provided with:
[0048] A sample injection control unit, used to receive the sample to be tested, enter the information and send it to the corresponding channel 1;
[0049] A sample processing unit is provided behind the sample injection control unit, and is used to obtain the sample to be tested input from the designated channel 1 based on a preset beat, perform pre-processing and obtain the supernatant, and eject the sample to be tested after sampling is completed;
[0050] A sampling and processing unit, arranged in conjunction with the pre-processing unit, is used to obtain the supernatant and the diluent and / or the test solution, mix them evenly, and then add the sample to the test card 2;
[0051] A test card control unit, arranged in conjunction with the sampling processing unit, is used to place the unsampled test card 2 at a preset position, incubate the sampled test card 2, and push the incubated test card 2 to the detection unit 39;
[0052] A detection unit 39, which is provided behind the detection card control unit and is used to detect the detection card 2;
[0053] A control unit is provided to cooperate with the sample injection control unit, the sample processing unit, the sampling processing unit, the detection card control unit and the detection unit 39.
[0054] In the present invention, all units of the system are controlled and work in coordination with the control unit. Those skilled in the art can set the control unit according to their needs. The working process is as follows: the sample to be tested is placed on the sample injection end of the sample injection control unit. After the sample injection control unit enters the information, it sends the sample to be tested to the corresponding channel 1 according to the working rhythm. During the implementation process, the three channels 1 are used to perform specific detection work; for each sample to be tested that arrives at a specific execution site, the sample processing unit pre-processes the sample to be tested inputted into the designated channel 1, including but not limited to adding water and stirring once or multiple times, until the stirring is performed for a preset time and / or times. After counting, the layered samples to be tested are obtained and sent to the sampling station 3, and then the sampling processing unit obtains the supernatant, mixes it with the diluent and / or the test liquid respectively, and then adds samples one by one to the multiple test cards 2 pushed out by the test card control unit, and the sample processing unit pushes out the sample processing unit that has completed sampling; finally, the test card control unit is controlled to incubate the test card 2 after the sample is added, and pushes the incubated test card 2 to the detection unit 39 for detection. Here, based on different test liquids and / or test cards 2, detection for one or more residues is obtained, and the residues include but are not limited to mycotoxins, pesticide residues, genetically modified substances, heavy metals, etc.
[0055] Obviously, the working surface and the unit (except the card slot 4 of the detection card 2 and the access channel 1 of the sample to be detected) on the working surface are covered with a shell 51, necessary internal supports, partitions and the like are arranged in the shell 51, a control panel and a display screen 52 are arranged on the front side of the shell 51, and the operator can operate and obtain visual results.
[0056] In the utility model, a large number of X-axis and Y-axis translation and Z-axis vertical movement mechanisms are involved, generally, a structure that a motor outputs power to a driving wheel and the driving wheel drives a driven wheel through a synchronous belt is adopted to realize, and a person skilled in the art can also realize by using an existing transmission mechanism, which is a conventional technology in the field.
[0057] The sample feeding control unit comprises a preparation station 5 and a waiting station;
[0058] The preparation station 5 is arranged in cooperation with the shell 51, and an information collection mechanism 8 is arranged in cooperation with the preparation station 5;
[0059] A plurality of waiting stations are arranged side by side in the shell 51 on the side of the preparation station 5, and any one of the waiting stations is arranged in cooperation with the front part of the corresponding channel 1; the preparation station 5 and the waiting station are arranged in cooperation through a first X-axis moving mechanism 6, and the waiting station is displaced in the corresponding channel 1 through a corresponding first Y-axis moving mechanism (not shown in the figure).
[0060] The side of the preparation station 5 is provided with a avoiding groove, and a push rod 11 is arranged in cooperation with the avoiding groove, and the push rod 11 is arranged in cooperation with the first X-axis moving mechanism.
[0061] In the utility model, the preparation station 5 is arranged in cooperation with the shell 51, and the sample to be detected is placed in the preparation station 5, in the implementation process, the sample to be detected refers to a detection cup containing a certain amount of grain or feed, and the detection cup is generally made of PE material to ensure that it is light and has no detection interference; after the sample to be detected is placed, the information collection mechanism 8 performs information input on the sample, which can be realized by scanning the barcode outside the detection cup, and correspondingly, a through hole is arranged on the side wall of the preparation station 5 to realize the collection of the barcode by the information collection mechanism 8, and then the detection cup is weighed and peeled, and a sample with appropriate quality is taken, the control unit automatically calculates the liquid amount required by the sample to be detected at the liquid adding assembly 9, and after completion, the first X-axis moving mechanism 6 moves the sample to be detected to the corresponding waiting station, and the waiting station refers to the starting end of one of the three channels 1, and the connecting plate 10 is arranged between the channels 1 and 1, and the connecting plate 10 is also arranged between the ends of the channels 1 and 1, so that the sample to be detected can be transferred.
[0062] In the present utility model, during the specific implementation process, in addition to the structure in which the motor outputs power to the driving wheel and the driving wheel drives the driven wheel through the synchronous belt to realize the X-axis movement, the first X-axis moving mechanism 6 is connected to the synchronous belt. A push rod 11 is provided on the synchronous belt, and an avoidance groove is provided at the position corresponding to the preparation station 5 on the stroke of this push rod 11, that is, it is embedded in the side wall of the preparation station 5 in the initial position. After the push rod 11 is brought out by the synchronous belt, it can push the sample to be tested to the starting end of any one of the three channels 1 according to the setting.
[0063] In the present invention, the starting ends of the three channels 1 arranged in parallel correspond to waiting stations. At the same time, the conveyor belt corresponding to the waiting station is displaced backward in a step-by-step manner in the corresponding channel 1 (channel 1 is equivalent to the synchronous belt of the first Y-axis moving mechanism) through the first Y-axis moving mechanism, that is, the sample to be tested gradually moves to the front of the corresponding sample processing unit according to the preset time beat, and subsequent sample processing operations are carried out. Channel 1 realizes the sample delivery work in the Y direction through the conveyor belt; the first Y-axis moving mechanism here adopts a synchronous belt structure, and there should be a certain friction between the synchronous belt and the sample to be tested to prevent the sample to be tested from slipping and causing inaccurate movement.
[0064] The sample processing unit includes a plurality of stirring assemblies 12 arranged in the middle of the channel 1, a liquid adding assembly 9 in front of all the stirring assemblies 12, and a conveying assembly behind all the stirring assemblies 12. Shielding doors 13 corresponding to the channels 1 are respectively provided between the stirring assemblies 12, the liquid adding assemblies 9, and the conveying assemblies. A through door 14 cooperating with the liquid adding assembly 9 is also provided in front of the shielding door 13 between the stirring assemblies 12 and the liquid adding assemblies 9. A second X-axis moving mechanism 15 and a third X-axis moving mechanism 7 are provided in conjunction with the shielding door 13 and the through door 14.
[0065] In conjunction with any of the stirring components 12, a first cleaning component 16 and a first Z-axis moving mechanism 17 are provided;
[0066] The conveying assembly includes a fourth X-axis moving mechanism 19 provided between the end of the channel 1 and the sampling processing unit and the waste output plate 18. The fourth X-axis moving mechanism 19 is provided with a fork 20 for matching the sample to be tested.
[0067] In the present invention, the sample processing unit performs the following operations: adding water to the sample to be tested, stirring until layers are formed, sending the sample to sampling stations 3 for sampling, and pushing the sample to be tested together with the test cup to the waste output plate 18 after sampling.
[0068] The utility model discloses a liquid adding assembly 9 is arranged in the middle of the passage 1 before the stirring assembly 12, and the liquid adding assembly 9 mainly includes the pipeline controlled by the controlled unit and controlled liquid output, and the pipeline adds the pumped liquid into the detection cup, and the liquid output here is based on the information collected by the information collection mechanism 8 and enters the information of the sample to be detected, such as detection project and the weight of the sample to be detected, and the liquid output is automatically calculated and pumped, and the operation of pumping liquid here is the content that the person skilled in the art easily understands, and after completing the liquid adding, the first Y -axis moving mechanism advances a step to the position of the stirring assembly 12, and the stirring assembly 12 is the content that the public easily understands, and it mainly includes the stirring paddle and the motor controlled stirring paddle, and after the stirring assembly 12 completes once or multiple times stirring, the sample to be detected advances one or more steps (determined according to the working beat and equipment size) through the first Y -axis moving mechanism to the conveying assembly, and is ready to be conveyed to the sampling station 3, and during the process, the detection cup before and after it is not in the space occupied by the conveying assembly, or at least does not affect the normal operation of the passage, and ensures the feasibility of bidirectional movement.
[0069] The utility model discloses the first cleaning assembly 16 is arranged in cooperation with the stirring assembly 12, is used for cleaning the stirring assembly 12 of completing stirring, and the cleaning at the first cleaning assembly 16 can be completed through the vacuum cleaning bin, and it is arranged in every stirring assembly 12 side one by one, and the stirring assembly 12 is arranged in cooperation with the X -axis moving mechanism, and simultaneously controls the up and down of the stirring assembly 12 with the first Z -axis moving mechanism 17, and the " up and down" here includes the stirring paddle of the stirring assembly 12 falls to the stirring of preset position, and falls to the preset position, namely, the cleaning of corresponding first cleaning assembly 16, and it needs to be explained that the waste liquid purification mechanism is arranged in cooperation with the whole machine, and all the waste liquid obtained through cleaning can be discharged after purification treatment.
[0070] In the present invention, in order to ensure that the stirring and adding processes do not affect each other, including liquid splashing, etc., and to ensure the service life of the whole machine, a shielding door 13 and a through door 14 are set and are controlled by the second X-axis moving mechanism 15 and the third X-axis moving mechanism 7 respectively; specifically, at least one set of shielding doors 13 is set between the stirring component 12 and the adding component 9, and between the stirring component 12 and the conveying component. The shielding doors 13 are used to move between the corresponding channel 1 and the avoidance position (such as the vacuum cleaning chamber), playing the role of "opening the door to release and closing the door to block". Generally speaking, the two sets of shielding doors 13 are They are linked. During the stirring process, the two sets of shielding doors 13 are both on the corresponding channels 1 to prevent splashing during the stirring process. After stirring, the two sets of shielding doors 13 are both at the corresponding first cleaning components 16. On the one hand, they also play a role in preventing splashing. On the other hand, the channel 1 is opened to transport the corresponding test cup. There is generally only one through door 14, which is set in front of the shielding door 13 between the stirring component 12 and the liquid adding component 9. On the one hand, it is used to prevent splashing at the liquid adding component 9. On the other hand, it also plays a limiting role in allowing only one test cup to pass through. Under normal circumstances, the through door 14 moves synchronously with the liquid adding component 9.
[0071] In the present invention, the conveying assembly is arranged between the sampling processing unit and the waste output plate 18 along the X-axis direction. Before the detection cup to be transferred arrives at the end of the channel 1, it is moved to the end of the channel 1 through the fourth X-axis moving mechanism 19. After the detection cup arrives at the end of the channel 1, it directly docks with the fork 20. The fork 20 is connected to the synchronous belt of the fourth X-axis moving mechanism 19. Under the movement of the fork 20, the detection cup is transferred to the sampling station 3 of the sampling processing unit or the top of the waste output plate 18. During the movement of the fork 20, there are no other detection cups at the end of any channel 1; generally, the fork 20 includes a U-shaped groove or a similar groove structure, which can be half-wrapped outside the detection cup; in actual application, the waste output plate 18 is a downward-slanting slide, which is convenient for utilizing potential energy to output the detection cup in the absence of power.
[0072] The sampling processing unit includes a sampling station 3 and a mixing station 21; a supernatant filtering mechanism is provided in conjunction with the sampling station 3, and a second Z-axis moving mechanism 22 is provided in conjunction with the supernatant filtering mechanism;
[0073] A liquid extraction mechanism 23 is provided in conjunction with the sampling station 3 , the mixing station 21 and the control unit of the detection card 2 , and a second cleaning component 24 and a three-axis moving mechanism 29 are provided in conjunction with the liquid extraction mechanism 23 .
[0074] In the present invention, the main function of the sampling processing unit is to take the supernatant in the detection cup at the sampling station 3, and mix the supernatant with the diluent and / or detection liquid (placed in the reagent bottle 25) at the mixing station 21, and transfer it to the detection card control unit.
[0075] In the present invention, the supernatant filtering mechanism is directly arranged on the sampling station 3 and is controlled up and down by the second Z-axis moving mechanism 22; as shown in the figure, an embodiment is given, that is, the supernatant filtering mechanism includes a cylindrical tube 26, which is provided with at least one through hole 27, and a mounting groove is provided on the outer edge of the through hole 27 to facilitate the installation of filter membranes or filter screens 28 with different pore sizes. After being placed in the detection cup, it can filter out the supernatant (the supernatant is in the cylindrical tube 26) and filter out precipitates of different particle sizes. The top of the cylindrical tube 26 is open to meet the needs of the liquid extraction mechanism 23 to extract the supernatant.
[0076] In the present invention, under normal circumstances, the liquid extraction mechanism 23 adopts a pipette needle, which is controlled by a three-axis moving mechanism 29 and can move in a certain three-dimensional space; based on the control of the control unit, it first transfers the diluent and / or detection liquid to the preset position of the mixing station 21 (mixing well plate), then extracts the supernatant at the sampling station 3, moves to the corresponding preset position of the mixing well plate, and after injection, beats and mixes until the mixture is uniform, then transfers it to the waiting detection card 2, and then transfers it to the second cleaning component 24 for cleaning, completing one pipetting; repeat several times until the program preset by the control unit is completed.
[0077] In the present invention, the three-axis moving mechanism 29 includes a coordinated X-axis moving mechanism, a Y-axis moving mechanism and a Z-axis moving mechanism, which is easy for those skilled in the art to understand and implement, and those skilled in the art can set it up according to their needs.
[0078] The detection card control unit includes a plurality of card slots 4 arranged in parallel along the X-axis direction, and one or more detection cards 2 are arranged in any of the card slots 4 along the Z-axis; all the card slots 4 are respectively provided with a transfer seat 30 and an incubation station 31 along the Y-axis direction;
[0079] An opening 40 is provided at the bottom of any of the card slots 4, and a first lever 32 is provided to cooperate with the opening 40. A second Y-axis moving mechanism 33 is provided to cooperate with the first lever 32, the transfer seat 30 and the incubation station 31, and a fifth X-axis moving mechanism 34 is provided to cooperate with the second Y-axis moving mechanism 33;
[0080] A second lever 35 is provided on the transfer seat 30 and the incubation station 31 , a third Y-axis moving mechanism 36 is provided on the second lever 35 , and a sixth X-axis moving mechanism (not shown) is provided on the third Y-axis moving mechanism 36 .
[0081] A mounting slot 43 is provided to cooperate with the first shifting rod 32 for external hinge connection. A stopper 44 is provided on the mounting slot 43 on the side of the first shifting rod 32 facing away from the clamping slot 4 .
[0082] A temperature control component and / or a humidity control component 38 is provided in conjunction with the card slot 4 .
[0083] In the present invention, the detection card control unit mainly includes a card slot 4 for placing the detection card 2 and an incubation station 31. A transfer seat 30 is set between the card slot 4 and the incubation station 31, which is used to receive a new detection card 2 and move it to the incubation station 31, and move it from the incubation station 31 to the detection unit 39 for detection.
[0084] In the present invention, there are generally multiple card slots 4, which can be used to place test cards 2 corresponding to different test items, or can be used only for storage. The test cards 2 in each card slot 4 are stacked, and the test card 2 at the bottom of the preset card slot 4 is taken out each time until all the cards are taken out. During the process, in fact, in order to facilitate the placement of the test card 2, it is in a relatively open environment and is likely to be exposed to the atmosphere or moisture in the air, resulting in detection failure or inaccuracy. Therefore, an outer cover 41 is provided in conjunction with the card slot 4, and a temperature control component and / or humidity control component 38 is provided in conjunction with the outer cover 41. The outer cover 41 is provided on the bottom support plate 37. Specifically, the temperature control component and / or humidity control component 38 includes a temperature sensor and / or humidity sensor and a temperature control and / or dehumidification device for ensuring that the temperature and / or humidity are within a preset range. This is content that is easy for technicians in this field to understand, and those skilled in the art can set it up according to their needs. The bottom of the card slot 4 passes through the bottom support plate 37 and is connected to the space inside the shell 51.
[0085] In the present invention, a transfer base 30 is used to transfer and ferry between the card slot 4 and the incubation station 31 and the corresponding detection unit 39. Considering the overall layout inside the housing 51, the operation of inserting the detection card 2, transferring the detection card 2 to the incubation station 31, and exiting the detection unit 39 is completed in one direction relative to the transfer base 30, and the operation of pushing the detection card 2 out of the incubation station 31 and entering the detection unit 39 is completed in another direction relative to the transfer base 30.
[0086] Specifically, an opening 40 is provided at the bottom of each card slot 4, and the opening 40 is consistent with the direction in which the detection card is pushed out of the card slot 4. Generally, the card slot 4 is provided with two parts, that is, the detection card 2 is mounted on the opening 40, and the first lever 32 is driven by the second Y-axis moving mechanism 33 to move. It moves along the opening 40 from one end of the opening 40 to push the bottom detection card 2 onto the transfer seat 30. During the implementation process, the transfer seat 30 is provided with a structure having a side baffle to ensure that it can be returned to the right position during the transfer of the detection card 2 to avoid tilting or falling. In order to meet the detection requirements, For the loading and unloading of the card 2, the transfer seat 30 is generally also provided with left and right halves, and an opening for the first lever 32 to pass through is provided at the bottom, which is consistent with the opening 40 of the card slot 4; then the transfer seat 30 is driven by the fifth X-axis moving mechanism 34 to the preset incubation station 31, which is generally a plurality of incubation stations 31 arranged in parallel, and incubation begins; it should be noted that the incubation of the incubation station 31 is generally completed by a temperature control device, which is easily understood by those skilled in the art. The temperature control device can automatically increase the temperature under the control of the control unit and strictly control the temperature within the preset temperature ±0.5°C;
[0087] After the incubation is completed, the second lever 35 set at the other section of the incubation station 31 relative to the transfer seat 30 is operated, and the sixth X-axis moving mechanism and the third Y-axis moving mechanism 36 cooperate to drive the second lever 35 to perform X-axis positioning and Y-axis pushing action, and push the incubated test card 2 into the waiting transfer seat 30, and then the transfer seat 30 is driven by the fifth X-axis moving mechanism 34 to the detection station at the detection unit 39.
[0088] The detection unit 39 includes a fluorescence detection mechanism and / or a colloidal gold detection mechanism that is arranged in conjunction with the transfer seat 30 .
[0089] In the present invention, during the specific implementation process, the detection unit 39 detects the incubated detection card 2 with a fluorescence detection mechanism and / or a colloidal gold detection mechanism. The fluorescence detection / colloidal gold detection here is a disclosed technical content, and those skilled in the art can set the structure of the fluorescence detection mechanism and / or colloidal gold detection mechanism according to their needs.
[0090] In conjunction with the transfer base 30 , the second Y-axis moving mechanism 33 and the fifth X-axis moving mechanism 34 , a detection card 2 exit station is also provided.
[0091] In the present invention, after the inspection is completed, it is necessary to make the inspection card 2 exit the inspection unit 39 as soon as possible to avoid affecting the inspection work of the next inspection card 2. Therefore, the second Y-axis moving mechanism 33 and the fifth X-axis moving mechanism 34 cooperate with the first shifting rod 32 to act on the transfer seat 30 to push the inspection card 2 out to the exit position; in the embodiment, the exit position is located on the other side of the transfer seat 30 relative to the card slot 4, that is, at this time the first shifting rod 32 can rotate in one direction. Under this setting, the inspection card 2 can only move on one side relative to the transfer seat 30. This is a structure that can be easily understood by those skilled in the art. For example, a stopper 44 is used to block the side of the first shifting rod 32 facing the exit position, so that the first shifting rod 32 does not rotate relative to the mounting slot 43 when pushing the inspection card 2 into the transfer seat 30 and pushing the inspection card 2 out from the transfer seat 30, and the first shifting rod 32 rotates when moving in the reverse direction to avoid the inspection card 2;
[0092] The exit station here is also set as an inclined slide 42 on one side that is the same height as or slightly lower than the transfer seat 30. The detection card 2 can use the inclined slide 42 to slide out of the shell 51 to the waste collection area (not shown in the figure). The position of the inclined slide 42 can be optimized and adjusted based on the actual structure inside the equipment.
[0093] In the present invention, a full-process tracking device is provided in conjunction with the whole machine, including but not limited to in-place sensors, cameras, etc., which cooperate with the control unit to facilitate real-time acquisition of the actual working status of the whole machine and facilitate backtracking. At the same time, the whole machine is arranged according to modules, and each module is equipped with a self-test function. The self-test signal is obtained at a preset frequency and summarized to the control unit. If there is an abnormality in the self-test of any module, an error will be reported and the machine will enter the maintenance state until the fault is eliminated.
[0094] Furthermore, in the present invention, the device can be connected to the Internet and upload data to the cloud, while checking the usage in various places and configuring the printing function based on demand; the device also has self-sleep and scheduled power-on functions. When it is in self-sleep and has not worked for more than the preset time, it will automatically complete the shutdown operation. The scheduled power-on is particularly suitable for environments with low temperatures. The incubation module can be heated in advance through scheduled power-on to ensure work efficiency.
[0095] The above functions are easily understood by those skilled in the art, and those skilled in the art can configure them according to their needs.
[0096] The detection method of the equipment of the utility model comprises the following steps:
[0097] S1 sets the working rhythm based on the sample to be detected;
[0098] S2 sets the corresponding channel 1 according to the working rhythm;
[0099] S3 The sample to be detected is placed into the sample injection control unit, information is entered, a corresponding detection scheme is obtained, and the sample is sent into a corresponding channel 1 to start waiting;
[0100] S4 Any sample to be detected completes liquid addition and stirring according to a working tempo until supernatant is obtained; the sample to be detected is moved to the sample processing unit;
[0101] S5 According to a working tempo, the sample processing unit obtains the supernatant and mixes the supernatant uniformly with a dilution liquid and / or a detection liquid, and then adds the supernatant to one or more detection cards 2 controlled by the detection card 2 control unit to complete sampling; after sampling, the sample processing unit pushes out the sample to be detected;
[0102] S6 The detection card 2 control unit pushes out the detection cards 2 after incubation one by one to the detection unit 39 for detection, and the detection cards 2 after detection are exited;
[0103] S7 All the detection cards 2 are detected, and detection results are obtained.
[0104] The device of the utility model is also applied to detection of one or more target indicators in grain or feed.
[0105] In the utility model, a specific embodiment is given:
[0106] When the instrument is in a standby state, a manual mode is selected, a 250mL blank sample cup is taken, weighed and a mode is selected (a normal sample or a strong water absorption sample is selected according to a sample type), 18.0~22.0g of a quality control product is weighed into the 250mL sample cup, one or more of vomitoxin, zearalenone and aflatoxin B1 is selected as a toxin to be detected, a curve is selected according to the sample type, and a parallel number to be detected; the sample enters the instrument, and the following operations are sequentially performed: adding an extraction liquid (according to the sample weight, the extraction liquid is generally added at a ratio of 1g:5mL), stirring (stirring for 50 seconds, 10 seconds of intermittent, three cycles, a total of 3min), standing for 3min, pressure filtration (supernatant filtration), dilution (100ul of supernatant:500ul of sample dilution liquid, according to the use requirement of a matched detection card, the correct ratio is selected), mixing (7 times of suction and beating), sample addition (70ul, according to the use instruction of a matched detection card), incubation (8min, according to the use instruction of a matched detection card), reading (according to the use detection card methodology, a "fluorescence" or "colloidal gold" light source is selected to perform light signal detection), and finally the result is outputted;
[0107] Tables 1, 2 and 3 are respectively results of detecting vomitoxin, zearalenone and aflatoxin B1 indicators of a sample;
[0108] Table 1 is a vomitoxin detection result
[0109] Table 1 is a vomitoxin detection result
[0110] Table 2 Zearalenone test results
[0111]
[0112] Table 3 Aflatoxin B1 test results
[0113]
[0114] The final output results show that the average detection concentration is highly accurate and stable.
[0115] The utility model realizes the automation, intelligence and unmanned operation of sample processing from weighing, liquid addition, oscillation extraction, centrifugation, dilution and mixing to detection. It adopts automation and intelligent modules to realize unmanned operation from sample pre-treatment to detection. The system is compatible with the current mainstream colloidal gold immunochromatography method and fluorescent immunochromatography method, meets the requirements of industry standards, is fast and accurate, and the detection data can be uploaded to the cloud platform in real time through the 5G function, which is convenient for remote supervision of the detection process and results. It greatly improves the accuracy and repeatability of the test results, greatly improves the detection efficiency, saves time, labor and cost; the equipment collects and automatically processes waste liquids such as acids, alkalis, and easily-made-drug solvents, which is safer and more environmentally friendly.
[0116] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A fully automatic rapid detection device for multiple types of objects in food, characterized by: The invention comprises a housing, wherein the housing is provided with: A sample injection control unit, used to receive the sample to be tested, enter the information and send it to the corresponding channel; A sample processing unit is provided behind the sample injection control unit, and is used to obtain the sample to be tested input from the designated channel based on a preset beat, perform pre-processing and obtain the supernatant, and eject the sample to be tested after sampling is completed; A sampling and processing unit, arranged in conjunction with the pre-processing unit, is used to obtain the supernatant and the diluent and / or the test solution, mix them evenly, and then add the sample to the test card; A test card control unit, arranged in conjunction with the sampling processing unit, is used to place the unsampled test card at a preset position, incubate the sampled test card, and push the incubated test card into the test unit; A detection unit, which is provided behind the detection card control unit and is used to detect the detection card; A control unit is provided to cooperate with the sample injection control unit, the sample processing unit, the sampling processing unit, the detection card control unit and the detection unit.
2. The fully automatic rapid detection device for multiple types of objects in food according to claim 1, characterized in that: The injection control unit includes a preparation station and a waiting station; The preparation station is provided in conjunction with the housing, and an information collection mechanism is provided in conjunction with the preparation station; Several waiting stations are arranged in parallel in the shell on the side of the preparation station, and any of the waiting stations is arranged in conjunction with the front of the corresponding channel; the preparation station and the waiting station are arranged in conjunction with each other through a first X-axis moving mechanism, and the waiting station is displaced in the corresponding channel through the corresponding first Y-axis moving mechanism.
3. The fully automatic rapid detection device for multiple types of objects in food according to claim 2, characterized in that: A side portion of the preparation station is provided with an avoidance groove, and a push rod is provided to cooperate with the avoidance groove. The push rod is arranged in cooperation with the first X-axis moving mechanism.
4. The fully automatic rapid detection device for multiple types of objects in food according to claim 2, characterized in that: The sample processing unit includes a plurality of stirring assemblies arranged in the middle of the channel, a liquid adding assembly in front of all the stirring assemblies, and a conveying assembly behind all the stirring assemblies. Shielding doors corresponding to the channels are respectively provided between the stirring assemblies, the liquid adding assemblies, and the conveying assemblies. A through door cooperating with the channel is also provided in front of the shielding door between the stirring assemblies and the liquid adding assemblies. A second X-axis moving mechanism and a third X-axis moving mechanism are respectively provided in conjunction with the shielding door and the through door. A first cleaning assembly and a first Z-axis moving mechanism are provided in conjunction with any of the stirring assemblies; The conveying assembly includes a fourth X-axis moving mechanism arranged between the end of the channel and the sampling processing unit and the waste output plate. The fourth X-axis moving mechanism is provided with a fork that cooperates with the sample to be tested.
5. The fully automatic rapid detection device for multiple types of objects in food according to claim 1, characterized in that: The sampling processing unit includes a sampling station and a mixing station; a supernatant filtering mechanism is provided in conjunction with the sampling station, and a second Z-axis moving mechanism is provided in conjunction with the supernatant filtering mechanism; A liquid extraction mechanism is provided in conjunction with the sampling station, the mixing station and the detection card control unit, and a second cleaning component and a three-axis moving mechanism are provided in conjunction with the liquid extraction mechanism.
6. The fully automatic rapid detection device for multiple types of objects in food according to claim 1, characterized in that: The detection card control unit includes a plurality of card slots arranged in parallel along the X-axis direction, and one or more detection cards are arranged in any of the card slots along the Z-axis; all the card slots are respectively provided with a transfer seat and an incubation station along the Y-axis direction; An opening is provided at the bottom of any of the card slots, a first lever is provided to cooperate with the opening, a second Y-axis moving mechanism is provided to cooperate with the first lever, the transfer seat and the incubation station, and a fifth X-axis moving mechanism is provided to cooperate with the second Y-axis moving mechanism; A second shifting rod is provided in conjunction with the transfer seat and the incubation station, a third Y-axis moving mechanism is provided in conjunction with the second shifting rod, and a sixth X-axis moving mechanism is provided in conjunction with the third Y-axis moving mechanism.
7. The fully automatic rapid detection device for multiple types of objects in food according to claim 6, characterized in that: A mounting slot is provided to cooperate with the external hinge of the first shift lever, and a stopper is provided on the mounting slot on the side of the first shift lever facing away from the clamping slot.
8. The fully automatic rapid detection device for multiple types of objects in food according to claim 6, characterized in that: A temperature control component and / or a humidity control component is provided in conjunction with the card slot.
9. The fully automatic rapid detection device for multiple types of objects in food according to claim 6, characterized in that: The detection unit includes a fluorescence detection mechanism and / or a colloidal gold detection mechanism that are arranged in conjunction with the transfer seat.
10. The fully automatic rapid detection device for multiple types of objects in food according to claim 6, characterized in that: A detection card exit station is also provided in conjunction with the transfer seat, the second Y-axis moving mechanism and the fifth X-axis moving mechanism.