Universal detection device for modules
Through the universal module detection device, the probe detection module with magnetic connection and telescopic mechanism is used to adapt to the detection needs of different types of power modules, solve the problem of poor adaptability of traditional detection equipment, and realize efficient and low-failure-rate power module detection and debugging.
Patent Information
- Application Number
- CN202422569818.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-10-23
AI Technical Summary
During the traditional power module testing and debugging process, there are many dedicated testing devices, different testing methods, high equipment failure rate, high operating requirements for testers, and poor adaptability.
A universal module detection device was designed, including a mounting base, a support frame, a pressure plate, a telescopic mechanism and a probe detection module. The probe detection module is magnetically connected to the bottom of the pressure plate, and the telescopic mechanism is used to control the effective contact between the probe and the detected part. It can adapt to the detection needs of different models of power modules, and meet the requirements of different shapes and heat dissipation through the adjustable clamping block and heat dissipation structure.
It realizes universal detection of power modules of different models, reduces the types of special detection equipment, reduces equipment failure rate, simplifies operation requirements, and improves the adaptability and efficiency of detection.
Smart Images

Figure CN223426832U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection, in particular to a universal detection device. Background Art
[0002] After the power module is packaged with the circuit board, a series of inspections and debugging procedures are required. Different models of AC / DC and DC / DC power modules have different dimensions, interface locations, and heat dissipation requirements. Traditional inspection methods require different clamping tools or fixed positions for different module models and dimensions, different interface locations require different inspection probe sizes, and different heat dissipation requirements require different heat dissipation devices. Traditional inspection methods use specialized debugging tools or equipment. Due to the large number of types and specialized inspection equipment, the inspection methods are also different, the equipment failure rate is high, and the operating requirements of the testers are high. There is an urgent need for a universal and adaptable power module inspection and debugging device.
[0003] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as an admission or any form of suggestion that the information constitutes the prior art known to those skilled in the art. Utility Model Content
[0004] The technical problem to be solved by the present invention is how to solve the problems in traditional power module detection and debugging processes, such as a large number of dedicated detection equipment, different detection methods, high equipment failure rate, high operating requirements for test personnel, and poor adaptability.
[0005] The utility model solves the above technical problems through the following technical means:
[0006] A universal module detection device includes a mounting base, a support frame, a pressing plate, a telescopic mechanism, and at least one probe detection module;
[0007] The support frame is connected to one side of the top of the mounting base, the pressure plate is slidably connected to the support frame, the telescopic mechanism is connected to the top of the support frame, the telescopic end of the telescopic mechanism is connected to the pressure plate, and the probe detection module is magnetically connected to the bottom of the pressure plate.
[0008] In the present invention, the probe detection module is connected to the bottom of the pressure plate through magnetism. The bottom of the pressure plate can be connected to one or more probe detection modules as needed. The upward and downward movement of the pressure plate is controlled by a telescopic mechanism, which drives the probe detection module to effectively contact the detected part fixed on the mounting base. The detected part is fixed on the top of the mounting base according to the position of the probe detection module. The probe detection module makes point contact with the detected part, thereby realizing the transmission of the detection signal and realizing the detection. The present invention adjusts the contact position of the probe detection module through the combination of one or more groups of magnetic probe detection modules, and is suitable for different interface positions of different modules to ensure effective contact of the probe. The present invention meets the detection and debugging requirements of different models of power modules, can reduce the types of special detection equipment, effectively reduce the failure rate of equipment, and at the same time provide a universal detection method to reduce the operating requirements for testers.
[0009] Preferably, it further comprises a plurality of clamping blocks, wherein the clamping blocks are connected to the upper surface of the mounting base.
[0010] Preferably, the clamping block is an L-shaped block structure, and includes a plurality of long strip grooves.
[0011] The position of the clamping block is adjustable to meet the clamping requirements of test pieces of different shapes and sizes.
[0012] Preferably, a plurality of air outlets are provided on the upper surface of the mounting base, and a plurality of fans are connected to the side of the mounting base.
[0013] The air outlet can be used as a mounting hole for the clamping block on the one hand, and as a heat dissipation hole on the other hand. By controlling the start and stop of the cooling fan, the heat dissipation requirements of different modules during debugging can be met.
[0014] Preferably, the support frame includes a support base and a guide rod; the bottom of the support base is connected to one side of the top surface of the mounting base, the top of the support base is bent to one side, the top end of the guide rod is connected to the top of the support base, the bottom end of the guide rod is connected to one side of the mounting base, and one side of the pressure plate is slidably connected to the guide rod.
[0015] Preferably, the telescopic mechanism includes a connecting frame, a crank handle, a connecting plate, and a push rod; one side of the connecting frame is connected to the top of the support frame, and the top of the other side of the connecting frame is provided with a hinge point and the bottom end is provided with a sleeve. One end of the crank handle is rotatably connected to the hinge point, and the inflection point of the crank handle is hinged to the top of the connecting plate, the bottom end of the connecting plate is connected to the push rod, and the push rod is slidably connected in the sleeve.
[0016] Preferably, the probe detection module includes a shell, a probe, a fixed block, a cover plate, and a magnet; the bottom of the shell is open, the fixed block is connected inside the shell and close to the bottom opening, the probe is connected to the fixed block, the cover plate is connected to the side of the shell to encapsulate it, and the magnet is connected to the top of the shell.
[0017] Preferably, the probe is slidably connected to the fixed block, the outside of the probe is sleeved with a spring, and two ends of the spring are respectively connected to the probe and the fixed block.
[0018] By providing the spring, the probe can be brought into elastic contact with the detected object, achieving effective contact and protecting the probe.
[0019] Preferably, the probe detection module further includes a wire pressing plate, which is connected to the inside of the shell, and the side surface of the shell includes a wire hole.
[0020] The wire clamp is used to secure the signal wires connected to the probe. Magnets are used to quickly secure the probe detection module. The cover can be made of transparent acrylic to cover the probe and fixings, and also serve as an observation window.
[0021] Preferably, the mounting base further includes a detection input interface and a detection output interface.
[0022] The advantages of the present invention are:
[0023] (1) In the present invention, the probe detection module is connected to the bottom of the pressure plate through magnetism. The bottom of the pressure plate can be connected to one or more probe detection modules as needed. The upward and downward movement of the pressure plate is controlled by a telescopic mechanism, which drives the probe detection module to effectively contact the detected part fixed on the mounting base. The detected part is fixed on the top of the mounting base according to the position of the probe detection module. The probe detection module makes point contact with the detected part, thereby realizing the transmission of the detection signal and the detection. The present invention adjusts the contact position of the probe detection module through the combination of one or more groups of magnetic probe detection modules, and is suitable for different interface positions of different modules to ensure effective contact of the probe. The present invention meets the detection and debugging requirements of different models of power modules, can reduce the types of special detection equipment, effectively reduce the failure rate of equipment, and at the same time provide a universal detection method to reduce the operating requirements for testers;
[0024] (2) The position of the clamping block is adjustable to meet the clamping requirements of test pieces of different shapes and sizes;
[0025] (3) The air outlet can be used as a mounting hole for the clamping block and as a heat dissipation hole. By controlling the start and stop of the cooling fan, the heat dissipation requirements of different modules can be met during the debugging process.
[0026] (4) The spring is provided to allow the probe to elastically contact the detected object, achieving effective contact and protecting the probe;
[0027] (5) The wire clamp is used to fix the signal wire connected to the probe. The magnet is used to quickly fix the probe detection module. The cover can be made of transparent acrylic material to cover the probe and the fixing parts, and can also serve as an observation window. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 This is a structural diagram of a universal module detection device according to an embodiment of the present utility model;
[0029] Figure 2 This is a structural diagram of a universal module detection device according to an embodiment of the present utility model;
[0030] Figure 3 This is a side view of a universal module detection device according to an embodiment of the present utility model;
[0031] Figure 4 This is a rear view of a universal module detection device according to an embodiment of the present utility model;
[0032] Figure 5 This is a top view of a universal module detection device according to an embodiment of the present utility model;
[0033] Figure 6 This is a schematic structural diagram of a probe detection module (without a cover plate) according to an embodiment of the present invention;
[0034] Figure 7 This is a schematic structural diagram of a probe detection module according to an embodiment of the present utility model;
[0035] Numbers in the figure:
[0036] 1. Mounting base; 11. Fan; 12. Heat sink; 13. Clamping block; 14. Detection input interface; 15. Detection output interface; 16. Input and output control switch; 17. Insulation switch;
[0037] 2. Support frame; 21. Guide rod; 22. Vertical plate; 23. First horizontal plate; 24. Second horizontal plate; 25. Third horizontal plate;
[0038] 3. Press plate;
[0039] 4. Telescopic mechanism; 41. Connecting frame; 42. Crank handle; 43. Connecting plate; 44. Push rod;
[0040] 5. Probe detection module; 51. Housing; 52. Probe; 53. Fixing block; 54. Cover; 55. Magnet; 56. Spring; 57. Wire pressing plate. DETAILED DESCRIPTION
[0041] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the embodiments described are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.
[0042] Example 1:
[0043] like Figure 1 、 Figure 2 As shown, a universal module detection device includes a mounting base 1, a support frame 2, a pressure plate 3, a telescopic mechanism 4, and at least one probe detection module 5; the support frame 2 is connected to the top side of the mounting base 1, the pressure plate 3 is slidably connected to the support frame 2, the telescopic mechanism 4 is connected to the top of the support frame 2, the telescopic end of the telescopic mechanism 4 is connected to the pressure plate 3, and the probe detection module 5 is magnetically connected to the bottom of the pressure plate 3.
[0044] Specifically, the mounting base 1 is a rectangular structure, a fan 11 is installed on one side of the mounting base 1, and a grid hole is provided on the opposite side to realize air convection. The top surface of the mounting base 1 is connected to a heat sink 12, and air outlets are evenly provided on the heat sink 12. The top surface of the mounting base 1 is also connected to a plurality of clamping blocks 13, and the clamping blocks 13 can be connected through the air outlet. Specifically, the bottom surface of the air outlet can be welded or riveted with nuts, wherein the clamping block 13 includes a plurality of long strip grooves, which can be tightened with nuts after passing the bolts through the long strip grooves. The long strip grooves can adapt to the position of the air outlet and have strong adaptability. In this embodiment, the clamping block 13 is an L-shaped block structure, and the vertical corners of the clamping block 13 can realize the positioning of the two sides of the test piece. The position of the clamping block 13 is adjustable, which can meet the clamping requirements of the test pieces of different shapes and sizes.
[0045] The back of the mounting base 1 also includes a detection input interface 14 and a detection output interface 15. The top surface of the mounting base 1, located on one side of the heat sink 12, also features an input / output control switch 16 and an isolation switch 17. The input / output control switch 16 is used to control the input and output of the detection device; the isolation switch 17 is used to control the isolation of the input and output of the detection device, providing safety protection. The detection input interface 14 is used to connect an external detection input signal; the detection output interface 15 is used to output the detection signal.
[0046] In this embodiment, the air outlet can be used as a mounting hole for the clamping block 13 on the one hand, and as a heat dissipation hole on the other hand. By controlling the start and stop of the heat dissipation fan 11, the heat dissipation requirements during the debugging of different modules can be met.
[0047] like Figure 2 As shown, the support frame 2 includes a support base and a guide rod 21. In this embodiment, the support base includes two vertical plates 22, a first horizontal plate 23, a second horizontal plate 24, and a third horizontal plate 25. The two vertical plates 22 are spaced apart, and the bottom of the vertical plates 22 is connected to one side of the top surface of the mounting base 1. The first horizontal plate 23, the second horizontal plate 24, and the third horizontal plate 25 are all connected between the two vertical plates 22. The first horizontal plate 23 mainly serves as a connector and reinforcement plate. The first horizontal plate 23 is connected to the bottom of the vertical plates 22, the second horizontal plate 24 is connected to the top of the vertical plates 22, and the third horizontal plate 25 is connected to the top side of the vertical plates 22. The top of the vertical plates 22 is bent to one side, forming a suspended shape. The top end of the guide rod 21 is connected to the second horizontal plate 24, and the bottom end of the guide rod 21 is connected to one side of the top surface of the mounting base 1. In this embodiment, there are two guide rods 21, and one side of the pressure plate 3 is slidably connected to the guide rods 21.
[0048] like Figure 3 As shown, the telescopic mechanism 4 includes a connecting frame 41, a crank handle 42, a connecting plate 43, and a push rod 44. One side of the connecting frame 41 is connected to the third horizontal plate 25 of the support frame 2. The other side of the connecting frame 41 has a hinge point at the top and a sleeve at the bottom. One end of the crank handle 42 is rotatably connected to the hinge point. The inflection point of the crank handle 42 is hinged to the top of the connecting plate 43. The bottom end of the connecting plate 43 is connected to the push rod 44, and the push rod 44 is slidably connected within the sleeve. The other end of the crank handle 42 is a handheld end. By rotating the crank handle 42 up and down, the push rod 44 can be driven to move up and down along the sleeve, thereby achieving the up and down movement of the pressure plate 3 along the guide rod 21.
[0049] The pressing plate 3 is a flat plate, and the bottom surface of the pressing plate 3 is made of magnet or iron, which can achieve magnetic attraction with the probe detection module 5.
[0050] In this embodiment, the probe detection module 5 is connected to the bottom of the pressure plate 3 through magnetism. One or more probe detection modules 5 can be connected to the bottom of the pressure plate 3 as needed. The pressure plate 3 is controlled to move up and down by the telescopic mechanism 4, driving the probe detection module 5 to effectively contact the detected part fixed on the mounting base 1. The detected part is fixed on the top of the mounting base 1 according to the position of the probe detection module 5. The probe detection module 5 is in point contact with the detected part, thereby realizing the transmission of the detection signal and realizing detection.
[0051] This embodiment utilizes one or more magnetic probe detection modules 5 to adjust the contact position of the probe detection modules 5, adapting to different module interface positions and ensuring effective contact of the probes 52. This utility model meets the testing and debugging requirements of different power module models, reduces the number of specialized testing equipment, effectively reduces equipment failure rates, and provides a universal testing method, reducing the operational requirements for test personnel.
[0052] Example 2:
[0053] like Figure 6 、 Figure 7 As shown, in this embodiment, based on the first embodiment, the probe detection module 5 includes a housing 51, a probe 52, a fixing block 53, a cover 54, and a magnet 55. The housing 51 is a rectangular cavity structure with an open side. The side opening is connected to the cover 54 by bolts to encapsulate the housing. The bottom of the housing 51 is open. The fixing block 53 is connected inside the housing 51 and near the bottom opening. The probe 52 is connected to the fixing block 53. The magnet 55 is connected to the top of the housing 51.
[0054] The probe 52 is slidably connected to the fixed block 53. A spring 56 is sleeved on the outside of the probe 52, and the two ends of the spring 56 are respectively connected to the probe 52 and the fixed block 53. Under normal circumstances, due to the presence of the spring 56, the probe 52 is in a soft connection state. When the probe 52 contacts the object to be tested, the spring 56 can be compressed. The spring 56 has a rebound force, allowing the bottom of the probe 52 to adaptively contact the object to be tested. Due to the presence of the spring 56, even if the probe 52 is subjected to a large downward force, there will be a buffer to prevent the probe from breaking.
[0055] The probe detection module 5 further includes a wire pressing plate 57, which is connected to the interior of the housing 51. The side of the housing 51 includes a wire hole. The wire pressing plate 57 is used to fix the signal wire connected to the probe 52, and the signal wire is led out through the side wire hole.
[0056] The magnet 55 is disc-shaped and is connected to the top of the housing 51 by bolts through a connecting column. The magnet 55 is used to quickly fix the probe detection module 5. The cover 54 can be made of transparent acrylic material to cover the probe 52 and the fixing block 53 and also serve as an observation window.
[0057] In this embodiment, the spring 56 is provided to enable the probe 52 to elastically contact the detected object, thereby achieving effective contact and protecting the probe 52 .
[0058] The above examples are only used to illustrate the technical solutions of the present application, and are not intended to limit them; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that the technical solutions recorded in the foregoing examples can still be modified, or some technical features therein can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A universal module detection device, characterized in that: It includes a mounting base, a support frame, a pressing plate, a telescopic mechanism, and at least one probe detection module; The support frame is connected to one side of the top of the mounting base, the pressure plate is slidably connected to the support frame, the telescopic mechanism is connected to the top of the support frame, the telescopic end of the telescopic mechanism is connected to the pressure plate, and the probe detection module is magnetically connected to the bottom of the pressure plate.
2. A universal module detection device according to claim 1, characterized in that: A plurality of clamping blocks are also included, wherein the clamping blocks are connected to the upper surface of the mounting base.
3. A universal module detection device according to claim 2, characterized in that: The clamping block is an L-shaped block structure and includes a plurality of long strip grooves.
4. A universal module detection device according to claim 1, characterized in that: The upper surface of the mounting base is provided with a plurality of air outlets, and the side of the mounting base is connected to a plurality of fans.
5. A universal module detection device according to claim 1, characterized in that: The support frame includes a support base and a guide rod; the bottom of the support base is connected to one side of the top surface of the mounting base, the top of the support base is bent to one side, the top end of the guide rod is connected to the top of the support base, and the bottom end of the guide rod is connected to one side of the mounting base, and one side of the pressure plate is slidably connected to the guide rod.
6. A universal module detection device according to claim 1, characterized in that: The telescopic mechanism includes a connecting frame, a crank handle, a connecting plate, and a push rod; one side of the connecting frame is connected to the top of the support frame, and the top of the other side of the connecting frame is provided with a hinge point and the bottom end is provided with a sleeve. One end of the crank handle is rotatably connected to the hinge point, and the inflection point of the crank handle is hinged to the top of the connecting plate. The bottom end of the connecting plate is connected to the push rod, and the push rod is slidably connected in the sleeve.
7. A universal module detection device according to claim 1, characterized in that: The probe detection module includes a shell, a probe, a fixed block, a cover plate, and a magnet; the bottom of the shell is open, the fixed block is connected inside the shell and close to the bottom opening, the probe is connected to the fixed block, the cover plate is connected to the side of the shell to encapsulate it, and the magnet is connected to the top of the shell.
8. A universal module detection device according to claim 7, characterized in that: The probe is slidably connected to the fixed block. The outside of the probe is sleeved with a spring. Two ends of the spring are respectively connected to the probe and the fixed block.
9. A universal module detection device according to claim 7, characterized in that: The probe detection module further includes a wire pressing plate, which is connected to the interior of the housing. The side surface of the housing includes a wire hole.
10. The universal module detection device according to claim 1, characterized in that: The mounting base further includes a detection input interface and a detection output interface.