Ultrathin switch driven at small angle
The ultra-thin switch design with small-angle drive and the combined drive method of the first rocker arm and the second rocker arm solves the problem of traditional switches requiring a large-angle drive stroke, achieves the thinness and stability of the switch, and improves the user experience.
Patent Information
- Application Number
- CN202422662116.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Existing wall switches require a large driving angle to work properly, are prone to getting stuck, and have a heavy appearance, affecting the aesthetics and user experience.
The ultra-thin switch design with small-angle drive is adopted. The combined driving method of the first rocker arm and the second rocker arm reduces the movement stroke of the key rocker and realizes the circuit conduction or disconnection of the dynamic contact piece. The shell is designed with a top cover and bottom shell snap-fit structure to ensure stability and aesthetics.
The thickness and pressing force of the switch are reduced, the operating efficiency and user experience are improved, the jamming and noise problems are avoided, and the demand for ultra-thin switches in modern electronic devices is met.
Smart Images

Figure CN223427405U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to electrical technology field especially relates to a small angle drive's ultrathin switch. BACKGROUND
[0002] At present, wall switch has been widely used in people's daily life, and the existing wall switch often adopts a rocker switch structure, and the conventional wall switch is generally thick (about 10mm), and the internal structure mode is a key rocker plate, a mounting bracket, a swing lever, an upper cover, a bottom shell, a moving contact, a static contact, a wiring terminal and a fixing member, the cooperation mode of the key rocker plate and the swing lever is that the swing lever is buckled by the buckle of the key rocker plate, so that the swing lever shaft center is not changed and is oriented to flip and drive, the mounting bracket is a carrier for bearing the key rocker plate and the driving member, and is used for fixedly connected with the embedded wall surface in the concealed mounting bottom box on the wall when being installed in the home, when a user uses the light in the home, directly touches the key rocker plate, so that the key rocker plate presses the swing lever to directly swing 5 degrees, the moving contact contacts the static contact to realize circuit communication and light bulb lighting, and the user presses the key rocker plate again to disconnect the circuit of the moving contact and the static contact to stop the light bulb from working, so that the circuit is closed and disconnected, however, the conventional switch directly uses the pressing force of the transmission mode to drive the moving contact, the structure needs a large angle driving stroke to normally transmit the switch current to work, the large angle switch is easy to be stuck and stopped, the user needs to press hard, and after pressing hard, the user is not comfortable due to the loud noise, in addition, the large driving angle of the conventional switch causes the appearance operation part exposed on the wall surface to be thick and conspicuous, and the switch cannot be the best choice in some places with high requirements and aesthetic considerations. CONTENT OF THE UTILITY MODEL
[0003] In view of the defects in the prior art, the utility model aims at providing a small angle drive's ultrathin switch, which solves the problem that the switch structure in the prior art needs a large angle driving stroke to normally transmit the switch current to work, so that the switch is easy to be stuck and stopped, and the appearance operation part exposed on the wall surface is thick and conspicuous.
[0004] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a small angle drive's ultrathin switch, which comprises a shell, a moving contact is arranged in the shell, a key rocker plate is swingingly installed above the shell, a driving member for driving the moving contact to swing at both ends is arranged between the key rocker plate and the shell, wherein the driving member comprises a first swing lever and a second swing lever, the first swing lever is slidingly installed in the shell, the second swing lever is swingingly installed in the shell, the key rocker plate abuts against the first swing lever, the first swing lever is driven to slide when the key rocker plate is pressed, and then the second swing lever is swung, the second swing lever drives the moving contact to swing, and the switch circuit is turned on or turned off.
[0005] As a further improvement of the above technical solution:
[0006] The shell comprises an upper cover and a bottom shell, and the upper cover and the bottom shell are snap-fit mounted.
[0007] The first swing lever is slidingly mounted on the upper cover, the second swing lever is swingingly mounted on the upper cover, and the key flap is swingingly mounted above the upper cover. The first swing lever abuts against the upper cover, the top of the second swing lever is connected with the first swing lever, the bottom of the second swing lever abuts against the upper surface of the movable contact, and the movable contact is swingingly mounted in the bottom shell.
[0008] The upper cover is provided with inclined waist grooves on the two side walls, the first swing lever is provided with sliding columns corresponding to the positions of the waist grooves, the sliding columns are slidingly mounted in the waist grooves, the two ends of the first swing lever abut against the key flap, and the key flap drives the first swing lever to slide along the waist grooves when subjected to pressing force.
[0009] The upper cover is provided with a first through hole in the middle, the first through hole is provided with a first mounting seat outside, the second swing lever passes through the first through hole and is swingingly mounted on the first mounting seat, the top end of the second swing lever is connected with the first swing lever, and the bottom of the second swing lever abuts against the movable contact.
[0010] The first swing lever is provided with a second through hole in the middle, two arc-shaped clamping plates are symmetrically arranged outside the second through hole, the top end of the second swing lever passes through the second through hole, and the two arc-shaped clamping plates clamp the second swing lever.
[0011] The bottom shell is further provided with a common end conductive sheet, a left static contact and a right static contact, the left static contact and the right static contact are arranged at intervals, one end of the common end conductive sheet abuts against the middle position of the bottom of the movable contact, the other end of the common end conductive sheet is connected with a common end terminal, the movable contact is located between the left static contact and the right static contact, the left static contact is connected with a left terminal, the right static contact is connected with a right terminal, and the movable contact swings to contact or separate from the left static contact and the right static contact to realize conduction or disconnection of a switching circuit.
[0012] The switch further comprises a mounting bracket and a mounting iron plate, the mounting iron plate is snap-fit mounted at the bottom of the mounting bracket, the key flap is swingingly mounted at the top of the mounting bracket, and the upper cover is snap-fit mounted on the mounting bracket and the mounting iron plate.
[0013] The mounting bracket is provided with a first clamping groove, the upper cover is provided with a first clasp, the first clasp is snap-fit connected with the first clamping groove, the mounting iron plate is provided with a second clamping groove, and the upper cover is provided with a second clasp, which is snap-fit connected with the second clamping groove.
[0014] A second mounting seat is provided on the reverse side of the key rocker, a swing pin is provided on the mounting bracket, an open slot matching the swing pin is provided on the second mounting seat, the key rocker is swing-mounted on the second mounting seat through the swing pin and the open slot, and pressing bumps are provided on both ends of the key rocker corresponding to the first swing rod.
[0015] Compared with the existing technology, the above technical solution brings the following technical effects:
[0016] Compared with the traditional switch, the button rocker adopts a buckling method to connect a rocker rod. When the button rocker is pressed, it swings 5°, so that the axis of the rocker remains unchanged and flips 5° in the original direction to drive the moving contact piece. The driving part of the utility model that drives the two ends of the moving contact piece to swing includes a first rocker rod and a second rocker rod, and the first rocker rod is slidably installed in the shell. The first rocker rod slides obliquely during the driving process, and the axis will change with the driving direction instead of flipping in a direction. The second rocker rod is swingingly installed in the shell. The second rocker rod flips and toggles in a direction when driving, and the axis will not change in the original position. When one side of the button rocker is pressed, the first rocker rod is driven to slide toward the side without force, and the first rocker rod drives the second rocker rod connected to it to swing, and then the second rocker rod drives the moving contact piece to connect. The touch-static contact piece enables it to achieve the ability to close and disconnect the current. Since the first rocker arm slides obliquely after being driven by the driving force of the key rocker, the horizontal component of the force applied by the first rocker arm to the second rocker arm can drive the second rocker arm to swing significantly. Therefore, the key rocker only needs to swing a small angle of 2° to make the second rocker arm swing 5° to achieve the closing and disconnection of the circuit. The movement stroke of the key rocker is reduced, thereby reducing the thickness of the switch product protruding from the wall and improving the aesthetics of the product. When in use, the user only needs to press lightly to achieve the closing and disconnection of the circuit, avoiding pressing the key rocker hard to cause the key rocker to get stuck and stop working. At the same time, it avoids the harsh noise caused by the impact of the key rocker after being pressed hard, which brings a better operating experience to the user. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the switch;
[0019] Figure 2 This is a schematic diagram of the back structure of the key rocker;
[0020] Figure 3 This is a schematic diagram of the bottom structure of the switch;
[0021] Figure 4 This is a schematic diagram of the internal structure of the switch;
[0022] Figure 5 Schematic diagram of the upper cover structure;
[0023] Figure 6 It is a schematic diagram of the driving component structure;
[0024] Figure 7 This is a schematic diagram of the installation of the mounting bracket and the upper cover;
[0025] Figure 8 This is a schematic diagram of installing the iron plate and the upper cover;
[0026] Description of main component symbols:
[0027] 1. Shell; 101. Upper cover; 1011. Waist groove; 1012. First through hole; 1013. First mounting seat; 1014. First buckle; 1015. Second buckle; 102. Bottom shell; 2. Moving contact piece; 3. Key rocker; 31. Second mounting seat; 311. Opening groove; 32. Pressing bump; 4. Driving member; 41. First rocker arm; 411. Sliding column; 412. Second through hole; 413. Arc-shaped holding plate; 42. Second rocker arm; 5. Common-end conductive piece; 6. Left static contact piece; 7. Right static contact piece; 8. Common-end wiring terminal; 9. Left wiring terminal; 10. Right wiring terminal; 11. Mounting bracket; 111. First slot; 112. Swing pin; 12. Mounting iron plate; 121. Second slot. DETAILED DESCRIPTION
[0028] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.
[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.
[0031] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0032] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0033] like Figures 1 to 8 As shown, the ultra-thin switch with small-angle drive in this embodiment includes a shell 1, a movable contact piece 2 is installed in the shell 1, a key rocker 3 is swingably installed above the shell 1, and a driving member 4 for driving the two ends of the movable contact piece 2 to swing is installed between the key rocker 3 and the shell 1, wherein the driving member 4 includes a first rocker rod 41 and a second rocker rod 42, the first rocker rod 41 is slidably installed in the shell 1, and the second rocker rod 42 is swingably installed in the shell 1, the key rocker 3 abuts against the first rocker rod 41, and the first rocker rod 41 cooperates with the second rocker rod 42. When the key rocker 3 is pressed, the first rocker rod 41 is driven to slide, thereby driving the second rocker rod 42 to swing, and the second rocker rod 42 drives the movable contact piece 2 to swing, thereby realizing the conduction or disconnection of the switch circuit.
[0034] The first swing lever 41 is slidingly installed in the shell 1, and is obliquely slid in the driving process, similar to the movement track of a pirate ship, the shaft center changes with the driving direction and is not oriented to flip, one end of the first swing lever 41 abuts against the key lever 3, and the other end cooperates with the second swing lever 42, the second swing lever 42 is swingingly installed in the shell 1, and is oriented to flip in the driving process, the shaft center does not change in the original position, one end of the second swing lever 42 cooperates with the first swing lever 41, and the other end is connected with the movable contact 2, the key lever 3 is provided with pressing points on the outer surfaces of two ends, when a user presses the pressing point of one end of the key lever 3, one end of the key lever 3 is driven to slide obliquely to the side without force after being pressed, thereby driving the second swing lever 42 to swing, the swing of the second swing lever 42 drives the movable contact 2 to swing in the shell 1 through the connection relationship between the second swing lever 42 and the movable contact 2, so that the circuit is turned on or turned off, since the first swing lever 41 is obliquely slid after being driven by the driving force of one end of the key lever 3, the horizontal component force of the first swing lever 41 applied to the second swing lever 42 can drive the second swing lever 42 to swing greatly, therefore, the key lever 3 only needs to swing a small angular motion stroke of 2° to make the second swing lever 42 swing a stroke of 5°, so that the circuit is turned on and turned off, the motion stroke of the key lever 3 is reduced, thereby reducing the thickness of the switch product protruding from the wall, improving the product appearance, and when used, the user only needs to press slightly to realize the turning on and turning off of the circuit, avoiding the key lever 3 from being stuck and stopped due to the large force pressing, and meanwhile, avoiding the key lever 3 from producing harsh noise due to the impact after being pressed with large force.
[0035] The utility model not only realizes the compact structure and the thinness of the switch product, but also improves the driving efficiency and the operation feeling through the optimized design of the driving part 4, and meets the demand of the modern electronic equipment on the ultra-thin switch.
[0036] In the embodiment, in order to improve the sensitivity and durability of the switch, the first swing lever 41 and the second swing lever 42 can be made of stainless steel, so as to ensure the strength and corrosion resistance.
[0037] In the embodiment, the shell 1 includes an upper cover 101 and a bottom shell 102, and the upper cover 101 is detachably installed with the bottom shell 102.
[0038] As Figure 3As shown, the upper cover 101 is designed with a groove structure, and the bottom shell 102 is designed with a snap-on structure. The snap-on structure and the groove structure snap together. Of course, it is also possible to design a snap-on structure on the upper cover 101 and a groove structure on the upper cover 101. The shape and size of the snap-on structure and the groove structure match to ensure that the upper cover 101 can accurately snap together with the bottom shell 102. Snap-on process: When assembling the housing 1, first place the upper cover 101 on top of the bottom shell 102 so that the snap-on structure and the groove structure are aligned. Then, gradually press along the edge of the bottom shell 102 so that the snap-on structure gradually embeds into the groove structure until the four edges of the bottom shell 102 are completely snapped together with the upper cover 101.
[0039] In order to ensure the sealing of the housing 1 and protect the internal components from being damaged by dust and moisture, a sealing edge is designed on the lower surface of the upper cover 101 corresponding to the buckling edge of the bottom shell 102.
[0040] Through the above design, the upper cover 101 and bottom shell 102 of the housing 1 not only achieve quick and accurate snap-fit installation, but also have good sealing and strength, providing stable and safe protection for the internal movable contact piece 2, key rocker 3 and driving member 4. This housing structure is suitable for the design of various ultra-thin switches.
[0041] In this embodiment, the first rocker arm 41 is slidably mounted on the upper cover 101, the second rocker arm 42 is swingably mounted on the upper cover 101, the key rocker 3 is swingably mounted above the upper cover 101, the first rocker arm 41 is in contact with the upper cover 101, the top of the second rocker arm 42 is connected to the first rocker arm 41, the bottom of the second rocker arm 42 is in contact with the upper surface of the movable contact piece 2, and the movable contact piece 2 is swingably mounted in the bottom shell 102.
[0042] The first rocker arm 41 is slidably installed in the upper cover 101. The first rocker arm 41 slides obliquely during the driving process, and the axis will change with the driving direction instead of being flipped and toggled in a directional manner. Specifically, an oblique waist groove 1011 is opened on both side walls of the upper cover 101, and a sliding column 411 is provided at the position of the first rocker arm 41 corresponding to the waist groove 1011. The sliding column 411 is slidably installed in the waist groove 1011. The two ends of the first rocker arm 41 are in contact with the button rocker 3. When the button rocker 3 is pressed, the first rocker arm 41 is driven to slide obliquely left and right along the waist groove 1011.
[0043] In this embodiment, the upper cover 101 is a component of the housing 1. Its two side walls are defined by oblique grooves 1011, which allow the first rocker arm 41 to slide within them, thereby translating the pressing action of the key rocker 3 into the driving action of the second rocker arm 42 and the movable contact piece 2. The grooves 1011 are formed on both sides of the upper cover 101 and are obliquely shaped to facilitate the sliding of the first rocker arm 41. The slope and dimensions of the grooves 1011 are determined by the range of movement of the first rocker arm 41 and the required driving force. A slide post 411 is provided at the position of the first rocker arm 41 corresponding to the groove 1011. The slide post 411 is a component of the first rocker arm 41, and its shape and dimensions match the groove 1011 to ensure smooth sliding within the groove 1011. The slide post 411 is slidably mounted within the groove 1011, and installation can be achieved by direct insertion. The sliding surface of the slide post 411 can be designed to reduce friction during sliding and improve sliding efficiency. The two ends of the first rocker arm 41 abut against the key rocker 3. In this embodiment, the abutment is through direct contact. When one end of the key rocker 3 is pressed, the key rocker 3 swings 2°. The force first acts on one end of the first rocker arm 41, which then slides along the waist groove 1011, driving the second rocker arm 42 connected to the first rocker arm 41 to swing 5°. The second rocker arm 42 drives the movable contact piece 2 to swing into or out of contact with the stationary contact piece, thereby turning the switch circuit on or off.
[0044] Through the above-mentioned structural design, the key rocker 3 exposed on the wall after installation has only a movement stroke of 2°, thereby reducing the use of internal space and making the product appearance thickness thinner to 5.5mm. The traditional switch pressing requires a movement stroke of 5°, so the appearance thickness is 10mm. The ultra-thin switch with a small angle drive in this embodiment not only achieves a compact structure and a thinner thickness of the switch product protruding from the wall, but also improves the driving efficiency and operating feel through the optimized design of the driving part 4, meeting the demand of modern electronic devices for ultra-thin switches. At the same time, the stability and reliability of the switch are ensured through precise installation and connection methods. In addition, the design of the oblique waist groove 1011 makes the pressing action of the key rocker 3 smoother, improving the user experience.
[0045] In this embodiment, a first through hole 1012 is opened in the middle of the upper cover 101, and a first mounting seat 1013 is provided on the outside of the first through hole 1012. The second rocker arm 42 passes through the first through hole 1012 and is swingably mounted on the first mounting seat 1013. The top of the second rocker arm 42 is connected to the first rocker arm 41, and the bottom of the second rocker arm 42 is in contact with the moving contact piece 2.
[0046] The second swing lever 42 is a directional flip switch when driven, and the shaft center does not change in the original position. The bottom of the second swing lever 42 abuts against the upper surface of the movable contact 2. Specifically, the abutting portion is arranged at the bottom of the second swing lever 42, and the upper surface of the two ends of the movable contact 2 is designed to have a power contact. When the abutting portion contacts one side of the power contact, the side is in a power-on state. The movable contact 2 is swingingly installed in the bottom shell 102. Specifically, two swing clamping blocks are symmetrically arranged on the two side walls of the middle part of the movable contact 2, and the two swing clamping blocks are coaxially arranged. The bottom shell 102 is provided with two swing clamping grooves, and the two swing clamping blocks are respectively inserted into the two swing clamping grooves. The movable contact 2 is swingingly installed in the bottom shell 102 through the swing clamping blocks and the swing clamping grooves.
[0047] The size and shape of the first through hole 1012 are designed according to the diameter and swing range of the second swing lever 42, so as to ensure that the second swing lever 42 can freely swing in the first through hole 1012, so that the abutting portion of the second swing lever 42 can contact the power contact at the two ends of the movable contact 2.
[0048] The first mounting seat 1013 is arranged outside the first through hole 1012, and the first mounting seat 1013 is part of the upper cover 101 and is designed to fix and support the swing end of the second swing lever 42.
[0049] The second swing lever 42 is swingingly installed on the first mounting seat 1013 through the first through hole 1012. One end of the second swing lever 42 extends out of the first through hole 1012 and is installed in the first mounting seat 1013, and the other end passes through the first through hole 1012 and abuts against the movable contact 2. The swing of the second swing lever 42 can be achieved by designing a swing pin on the side wall of the second swing lever 42, and a pin hole is arranged on the first mounting seat 1013 corresponding to the position of the swing pin, and the swing pin is inserted and installed in the pin hole.
[0050] The top end of the second swing lever 42 is connected with the first swing lever 41. When the first swing lever 41 slides along the waist groove 1011, the top end of the second swing lever 42 swings, thereby driving the movable contact 2 to swing.
[0051] In this embodiment, a second through hole 412 is arranged in the middle part of the first swing lever 41, two arc-shaped clamping plates 413 are symmetrically arranged outside the second through hole 412, the top end of the second swing lever 42 passes through the second through hole 412, and the two arc-shaped clamping plates 413 clasp the second swing lever 42.
[0052] The first swing lever 41 in this embodiment is an important component of the driving member 4, and a second through hole 412 is formed in the middle of the first swing lever 41. The second through hole 412 is a hole passing through the first swing lever 41, which is used to allow the top end of the second swing lever 42 to pass through and be clamped by the arc-shaped clamping plate 413. The size and shape of the second through hole 412 are designed according to the diameter of the second swing lever 42 and the required connection method, so as to ensure that the top end of the second swing lever 42 can smoothly pass through the second through hole 412 and stably connect with the arc-shaped clamping plate 413. Two arc-shaped clamping plates 413 are symmetrically arranged outside the second through hole 412, and the arc-shaped clamping plates 413 are components of the first swing lever 41, which are designed to fix and clamp the second swing lever 42 and apply driving force to the second swing lever 42. The arc-shaped clamping plates 413 are arc-shaped in shape to facilitate good cooperation with the second swing lever 42. The two arc-shaped clamping plates 413 clamp the second swing lever 42, specifically by clamping the second swing lever 42 from both sides after the top end of the second swing lever 42 passes through the second through hole 412. The connection between the arc-shaped clamping plate 413 and the first swing lever 41 can be integrally formed, or can be achieved by welding, riveting or other mechanical connection methods.
[0053] In this embodiment, the bottom shell 102 is also provided with a common end conductive sheet 5, a left static contact sheet 6 and a right static contact sheet 7. The left static contact sheet 6 and the right static contact sheet 7 are arranged left and right. One end of the common end conductive sheet 5 abuts against the middle position of the bottom of the moving contact 2, and the other end of the common end conductive sheet 5 is connected to the common end terminal 8. The moving contact 2 is located between the left static contact sheet 6 and the right static contact sheet 7. The left static contact sheet 6 is connected to the left terminal 9, and the right static contact sheet 7 is connected to the right terminal 10. The moving contact 2 swings to make contact with or separate from the left static contact sheet 6 and the right static contact sheet 7 to realize the conduction or disconnection of the switching circuit.
[0054] The bottom shell 102 in this embodiment is a component of the housing 1, and the inside of the bottom shell 102 is provided with a common end conductive sheet 5, a left static contact sheet 6 and a right static contact sheet 7. These components jointly constitute a key part of the switching circuit. The left static contact sheet 6 and the right static contact sheet 7 are arranged left and right in the bottom shell 102, and they are respectively located on both sides of the moving contact 2. The left static contact sheet 6 and the right static contact sheet 7 can be fixed on the bottom shell 102 by welding, riveting or other mechanical connection methods. One end of the common end conductive sheet 5 abuts against the middle position of the bottom of the moving contact 2, and the other end of the common end conductive sheet 5 is connected to the common end terminal 8. The common end conductive sheet 5 can be a flat conductive material, and its shape and size are designed according to the swing range of the moving contact 2 and the required current carrying capacity. The common end conductive sheet 5 always abuts against the moving contact 2 and maintains the contact state. The left static contact sheet 6 is connected to the left terminal 9, and the right static contact sheet 7 is connected to the right terminal 10. These connections can be achieved by welding, plugging or other electrical connection methods to ensure the conduction and reliability of the circuit.
[0055] The swinging motion of the movable contact 2 causes it to contact or separate with the left and right stationary contacts 6 and 7, thereby connecting or disconnecting the switch circuit. When the movable contact 2 contacts the left stationary contact 6, the circuit is connected through the left terminal 9; when the movable contact 2 contacts the right stationary contact 7, the circuit is connected through the right terminal 10. When the movable contact 2 separates from both the left and right stationary contacts 6 and 7, the circuit is disconnected. The contact design of the movable contact 2, the left and right stationary contacts 6 and 7 enables the switch to achieve multiple points of contact, improving the switch's conductivity and service life.
[0056] In this embodiment, the switch also includes a mounting bracket 11 and a mounting iron plate 12. The mounting iron plate 12 is snap-fitted and installed on the bottom of the mounting bracket 11. The button rocker 3 is swing-fitted and installed on the top of the mounting bracket 11. The upper cover 101 is snap-fitted and installed on the mounting bracket 11 and the mounting iron plate 12.
[0057] The mounting bracket 11 and mounting plate 12 in this embodiment are components of the switch device. They serve as a carrier for the rocker key 3 and actuator 4. They are used to securely connect to a concealed base box embedded in the wall during home installation. The snap-fit mechanism can be designed for quick disassembly, facilitating maintenance and repair of the switch device. Precise installation and connection ensure the stability and reliability of the switch. Furthermore, the snap-fit design of the upper cover 101 enhances the appearance of the switch device, making it easier to integrate into various electronic devices.
[0058] In this embodiment, a first card slot 111 is provided on the mounting bracket 11, a first card buckle 1014 is provided on the upper cover 101, and the first card buckle 1014 is snap-fitted and connected to the first card slot 111; a second card slot 121 is provided on the mounting iron plate 12, a second card buckle 1015 is provided on the upper cover 101, and the second card buckle 1015 is snap-fitted and connected to the second card slot 121.
[0059] In this embodiment, the mounting bracket 11 and the upper cover 101 are fastened together via a first slot 111 and a first latch 1014. Simultaneously, the mounting plate 12 and the upper cover 101 are fastened together via a second slot 121 and a second latch 1015. The design of the first latch 1014 and the second latch 1015 allows the upper cover 101 to be securely fixed to the mounting bracket 11 and the mounting plate 12. Simultaneously, the upper cover 101 secures the mounting bracket 11 and the mounting plate 12, thereby enhancing the overall rigidity of the switchgear.
[0060] In this embodiment, a second mounting seat 31 is provided on the back of the key rocker 3, a swing pin 112 is provided on the mounting bracket 11, and an open groove 311 is provided on the second mounting seat 31 to cooperate with the swing pin 112. The key rocker 3 is swing-mounted on the second mounting seat 31 through the swing pin 112 and the open groove 311, and pressing protrusions 32 are provided at both ends of the key rocker 3 corresponding to the first swing rod 41.
[0061] A second mounting seat 31 is provided on the reverse side of the key rocker 3. This is a support structure for fixing the key rocker 3 and allowing it to swing. The second mounting seat 31 can be fixed to the reverse side of the key rocker 3 by welding, riveting, or other mechanical connection methods. A swing pin 112 is provided on the mounting bracket 11. This is a pin structure for supporting the key rocker 3 and allowing it to swing. The swing pin 112 can be a cylindrical or other suitable pin fixed to the mounting bracket 11. An opening slot 311 is provided on the second mounting seat 31 to cooperate with the swing pin 112. The shape and size of the opening slot 311 are designed to cooperate with the swing pin 112, allowing the swing pin 112 to pass through and support the swing of the key rocker 3. The key rocker 3 is swingably mounted on the second mounting seat 31 via the swing pin 112 and the opening slot 311. This swing mounting method allows the key rocker 3 to rotate around the swing pin 112 when operated by the user, thereby realizing the pressing action of the key rocker 3.
[0062] The button rocker 3 is provided with a pressing protrusion 32 at both ends corresponding to the first rocker rod 41. The pressing protrusion 32 is a component of the button rocker 3 and is designed to abut against the two ends of the first rocker rod 41. When the user presses the button rocker 3, the pressing protrusion 32 can transmit the pressing force through contact with the first rocker rod 41, thereby driving the first rocker rod 41 to slide along the waist groove 1011.
[0063] The assembly process is as follows: install the moving contact piece 2, the common end conductive piece 5, the left static contact piece 6, the right static contact piece 7, the common end terminal 8, the left terminal 9, and the right terminal 10 into the bottom shell 102, then install the second swing arm 42 into the middle position of the bottom of the upper cover 101, the upper end of the second swing arm 42 passes through the first through hole 1012, the upper end of the second swing arm 42 is swingably installed on the first mounting seat 1013, and then the first swing arm 41 is installed on the top of the upper cover 101, the sliding column 411 slides in the waist groove 1011, and the upper cover 101 and the bottom shell 101 are assembled. 02 The snap-fit structure and the groove structure are snapped together to form a switch assembly, and then the mounting bracket 11 and the mounting iron plate 12 are snapped together to form a mounting assembly. Then the switch assembly is installed at the bottom of the mounting assembly. The mounting bracket 11 and the upper cover 101 are snapped together through the first snap groove 111 and the first snap 1014. At the same time, the mounting iron plate 12 and the upper cover 101 are snapped together through the second snap groove 121 and the second snap 1015. Finally, the button rocker 3 is snapped into the top of the mounting assembly to complete the entire assembly.
[0064] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.
[0065] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limiting the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments. As long as they meet the purpose of the present invention, they should be within the scope of protection required by the present invention, such as: different combinations of specific embodiments, different combinations of distinguishing technical features.
Claims
1. An ultra-thin switch with small-angle actuation, characterized in that: The invention comprises a shell (1), wherein a movable contact piece (2) is installed in the shell (1), a key rocker (3) is swingably installed above the shell (1), and a driving member (4) for driving the two ends of the movable contact piece (2) to swing is installed between the key rocker (3) and the shell (1), wherein the driving member (4) comprises a first rocker rod (41) and a second rocker rod (42), wherein the first rocker rod (41) is slidably installed in the shell (1), and the second rocker rod (42) is swingably installed in the shell (1), and the key rocker rod (3) abuts against the first rocker rod (41), and when the key rocker rod (3) is pressed, the first rocker rod (41) is driven to slide, thereby driving the second rocker rod (42) to swing, and the second rocker rod (42) drives the movable contact piece (2) to swing, thereby realizing the conduction or disconnection of the switch circuit.
2. The ultra-thin switch with small-angle drive according to claim 1, characterized in that: The housing (1) comprises an upper cover (101) and a bottom shell (102), and the upper cover (101) and the bottom shell (102) are buckled and installed.
3. The ultra-thin switch with small-angle drive according to claim 2, characterized in that: The first swing arm (41) is slidably mounted on the upper cover (101), the second swing arm (42) is swingably mounted on the upper cover (101), the key rocker (3) is swingably mounted above the upper cover (101), the first swing arm (41) abuts against the upper cover (101), the top of the second swing arm (42) is connected to the first swing arm (41), the bottom of the second swing arm (42) abuts against the upper surface of the movable contact piece (2), and the movable contact piece (2) is swingably mounted in the bottom shell (102).
4. The ultra-thin switch with small-angle drive according to claim 3, characterized in that: The upper cover (101) has oblique waist grooves (1011) formed on both side walls. The first swing rod (41) is provided with a sliding column (411) at a position corresponding to the waist groove (1011). The sliding column (411) is slidably installed in the waist groove (1011). The two ends of the first swing rod (41) are in contact with the key rocker (3). When the key rocker (3) is pressed, the first swing rod (41) is driven to slide along the waist groove (1011).
5. The ultra-thin switch with small-angle drive according to claim 3, characterized in that: A first through hole (1012) is provided in the middle of the upper cover (101), a first mounting seat (1013) is provided outside the first through hole (1012), the second swing rod (42) passes through the first through hole (1012) and is swingably mounted on the first mounting seat (1013), the top end of the second swing rod (42) is connected to the first swing rod (41), and the bottom end of the second swing rod (42) is in contact with the movable contact piece (2).
6. The ultra-thin switch with small-angle drive according to claim 5, characterized in that: A second through hole (412) is provided in the middle of the first rocker (41), two arc-shaped holding plates (413) are symmetrically provided outside the second through hole (412), the top end of the second rocker (42) passes through the second through hole (412), and the two arc-shaped holding plates (413) hold the second rocker (42).
7. The ultra-thin switch with small-angle drive according to claim 2, characterized in that: A common end conductive sheet (5), a left static contact sheet (6) and a right static contact sheet (7) are further provided in the bottom shell (102). The left static contact sheet (6) and the right static contact sheet (7) are spaced apart from each other on the left and right sides. One end of the common end conductive sheet (5) abuts against the middle position of the bottom of the movable contact sheet (2). The other end of the common end conductive sheet (5) is connected to the common end wiring terminal (8). The movable contact sheet (2) is located between the left static contact sheet (6) and the right static contact sheet (7). The left static contact sheet (6) is connected to the left wiring terminal (9), and the right static contact sheet (7) is connected to the right wiring terminal (10). The movable contact sheet (2) swings to contact or separate with the left static contact sheet (6) and the right static contact sheet (7) to realize the conduction or disconnection of the switch circuit.
8. The ultra-thin switch with small-angle drive according to claim 2, characterized in that: The device further comprises a mounting bracket (11) and a mounting iron plate (12), wherein the mounting iron plate (12) is buckled and mounted on the bottom of the mounting bracket (11), the key rocker (3) is swingably mounted on the top of the mounting bracket (11), and the upper cover (101) is buckled and mounted on the mounting bracket (11) and the mounting iron plate (12).
9. The ultra-thin switch with small-angle drive according to claim 8, characterized in that: The mounting bracket (11) is provided with a first snap-in slot (111), the upper cover (101) is provided with a first snap-in slot (1014), the first snap-in slot (1014) is snap-fitted and connected to the first snap-in slot (111), the mounting iron plate (12) is provided with a second snap-in slot (121), the upper cover (101) is provided with a second snap-in slot (1015), the second snap-in slot (1015) is snap-fitted and connected to the second snap-in slot (121).
10. The ultra-thin switch with small-angle drive according to claim 8, characterized in that: A second mounting seat (31) is provided on the reverse side of the key rocker (3); a swing pin (112) is provided on the mounting bracket (11); an opening slot (311) is provided on the second mounting seat (31) to match the swing pin (112); the key rocker (3) is swingably mounted on the second mounting seat (31) via the swing pin (112) and the opening slot (311); and pressing protrusions (32) are provided at both ends of the key rocker (3) corresponding to the first swing rod (41).