Automatic excess material treatment device
The vertically arranged transfer components and flip components solve the problem of the conveyor belt occupying a large space, realize the automatic transportation of surplus materials, reduce the plane space occupied, and ensure stable and reliable operation.
Patent Information
- Application Number
- CN202422854893.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2034-11-22
AI Technical Summary
In the prior art, when the distance between the automatic punching machine and the crusher is narrow, the conveyor belt occupies a large plane space, resulting in poor applicability of the conveyor belt.
The vertically arranged transfer assembly and turnover assembly are used, and the slide moves back and forth on the guide rail. Combined with the turnover of the hopper and the control of the baffle, the automatic transportation of the residual material is realized, reducing the plane space occupation.
It effectively reduces the plane space occupied, operates stably and reliably, has good practicality, and realizes the automatic transportation of surplus materials.
Smart Images

Figure CN223430859U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of machining excess material processing, in particular to an excess material automatic processing device. BACKGROUND
[0002] The edge and corner excess material of the product punched out by the automatic punch needs to be crushed and then reused, generally, a transmission belt is arranged between the automatic punch and the crusher, and the edge and corner excess material discharged from the automatic punch falls to the transmission belt and is conveyed to the crusher by the transmission belt. However, the transmission belt will occupy a large planar space in this way, especially in the application scenario where the automatic punch and the crusher are narrow apart, the applicability of the transmission belt is poor, and improvement is urgently needed. SUMMARY
[0003] The utility model aims at providing an excess material automatic processing device which can realize automatic transportation of excess material and occupies less planar space.
[0004] To solve the above problems, the utility model provides an excess material automatic processing device, which comprises:
[0005] The transfer assembly comprises a sliding table, a guide rail and a transfer driving part, the guide rail is vertically arranged and has a first station and a second station with different heights, the sliding table is slidingly connected to the guide rail and reciprocally moves between the first station and the second station under the driving of the transfer driving part;
[0006] The turnover assembly comprises a hopper and a turnover driving part, which are arranged on the sliding table, the front side of the upper part of the hopper is provided with a feeding port, and the rear side is provided with a discharging port, the lower part of the hopper is provided with a material cavity communicating with the feeding port and the discharging port, the hopper is rotationally connected to the sliding table, and the turnover driving part acts on the hopper and drives the hopper to turn forward or backward;
[0007] The material blocking assembly comprises a linear driving part and a baffle located in front of the first station, when the sliding table moves to the first station, the linear driving part is used to reciprocally move the baffle, so as to realize the opening and closing control of the baffle on the feeding port of the hopper located in the first station.
[0008] The automatic punch is arranged at the front side of the first station, and the crusher is arranged at the rear side of the second station, when the sliding table is located at the first station, the turnover driving element drives the hopper to turn forward first, then the linear driving element drives the baffle to move away from the feeding port of the hopper, at this time, the excess material of the automatic punch can enter the material cavity of the hopper from the feeding port; after the material cavity is filled with materials, the transfer driving element drives the sliding table to move to the second station, then the reverse driving element drives the hopper to turn backward, the excess material in the material cavity can fall into the crusher of the second station from the discharging port. Compared with the prior art, the above scheme realizes the conveying of the excess material in a vertical manner, effectively reduces the required plane space, and when the turnover driving element drives the hopper to turn forward, the excess material discharged from the automatic punch of the first station can be received from the feeding port, and when the turnover driving element drives the hopper to turn backward, the excess material in the material cavity can be discharged from the discharging port to the crusher of the second station, so that the device is stable and reliable in operation and has good practicability.
[0009] In an improved scheme, a support is further included, the upper end and the lower end of the guide rail are connected to the support, and the first station and the second station correspond to the lower part and the upper part of the support respectively, so that the guide rail is supported by the support, and the stability of the guide rail is ensured.
[0010] In an improved scheme, the guide rail includes two vertical and spaced-apart vertical columns, and the left and right sides of the sliding table are respectively provided with sliding holes slidably connected to the two vertical columns, so that the sliding connection of the sliding table relative to the guide rail is more stable.
[0011] In an improved scheme, the support is provided with a first arrival sensor corresponding to the first station and a second arrival sensor corresponding to the second station, and the first arrival sensor and the second arrival sensor are used to detect the position of the sliding table.
[0012] In an improved scheme, the transfer driving element includes a motor, an upper driving wheel, a lower driving wheel and a chain, the motor is fixedly arranged on the support, the upper driving wheel is rotationally connected to the upper part of the support, the lower driving wheel is rotationally connected to the lower part of the support, the chain is sleeved between the upper driving wheel and the lower driving wheel, the motor is used to drive the rotation of the upper driving wheel or the lower driving wheel, and the sliding table is connected to the chain and reciprocally moves between the first station and the second station driven by the chain, so that the sliding table is driven by the motor and the chain, which is high in efficiency and stable in operation.
[0013] In an improved scheme, the linear driving element is a pneumatic cylinder, an oil cylinder or an electric cylinder, the cylinder body of the linear driving element is connected to the support in a vertical manner and located above the second station, the cylinder rod of the linear driving element is arranged downward, and the baffle is connected to the cylinder rod in the linear driving frame, so that the linear driving element drives the baffle.
[0014] In an improved scheme, the rear part of the lower side of the hopper is provided with a receiving rod, the upper side of the sliding table is provided with a receiving seat, the receiving rod is provided with a rotating shaft connected to the receiving seat; the turnover driving member is a pneumatic cylinder or an oil cylinder or an electric cylinder, the cylinder body of the turnover driving member is connected to the sliding table, and the cylinder rod of the turnover driving member is connected to the front part of the lower side of the hopper; when the cylinder rod of the turnover driving member is retracted relative to the cylinder body, the hopper is turned forward, and when the cylinder rod of the turnover driving member is extended relative to the cylinder body, the hopper is turned backward, and the operation is stable and reliable.
[0015] In an improved scheme, the front part and the rear part of the upper side of the sliding table are respectively provided with a front pad and a rear pad, the front pad is used for abutting to the front part of the lower side of the hopper to limit the maximum angle of forward turning of the hopper, and the rear pad is used for abutting to the rear part of the lower side of the hopper to limit the maximum angle of backward turning of the hopper, so that the hopper is prevented from being turned excessively. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a whole schematic view of a surplus material automatic processing device (in order to be more intuitive, the sliding table and the turnover assembly are shown in the first working position and the second working position of the guide rail, and actually only one sliding table and turnover assembly are provided);
[0017] Figure 2 It is a front view schematic view of a surplus material automatic processing device;
[0018] Figure 3 It is a sectional view along the A-A sectional line of the Figure 2 surplus material automatic processing device;
[0019] Figure 4 It is a schematic view of a turnover assembly of a surplus material automatic processing device Figure 1 ;
[0020] Figure 5 It is a schematic view of a turnover assembly of a surplus material automatic processing device Figure 2 .
[0021] BRIEF DESCRIPTION OF DRAWINGS,
[0022] 1, support; 11, first to the position sensor; 12, second to the position sensor; 2, transfer assembly; 21, guide rail; 211, first station; 212, second station; 22, sliding table; 221, receiving seat; 222, front pad; 223, rear pad; 23, transfer driving piece; 231, motor; 232, upper transmission wheel; 233, lower transmission wheel; 234, chain; 3, turnover assembly; 31, hopper; 311, feeding port; 312, discharging port; 313, material cavity; 314, receiving rod; 315, rotating shaft; 32, turnover driving piece; 4, material blocking assembly; 41, baffle; 42, linear driving piece. DETAILED DESCRIPTION
[0023] It should be understood by those skilled in the art that the following embodiments are only used to explain the technical principles of the embodiments of the present application, and are not intended to limit the protection scope of the embodiments of the present application. Those skilled in the art can make adjustments as needed in order to adapt to specific application occasions.
[0024] In the description of the following embodiments, it should be noted that unless otherwise explicitly specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0025] In the embodiments of the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature. The first and second features can be in direct contact, or the first and second features can be in indirect contact through an intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature can be directly above or obliquely above the first feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature can be directly below or obliquely below the first feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0026] The present application will be further described in detail below in conjunction with the drawings and specific embodiments.
[0027] Please refer to Figures 1-5 The embodiments of the present application provide a kind of excess material automatic processing device, comprising:
[0028] The transfer assembly 2 comprises a sliding table 22, a guide rail 21 and a transfer driving element 23, the guide rail 21 is vertically arranged and has a first work station 211 and a second work station 212 with different heights, the sliding table 22 is slidingly connected to the guide rail 21 and is driven by the transfer driving element 23 to reciprocate between the first work station 211 and the second work station 212;
[0029] The turnover assembly 3 comprises a hopper 31 and a turnover driving element 32, both of which are arranged on the sliding table 22, the upper part of the hopper 31 is provided with a feeding port 311 at the front side and a discharging port 312 at the rear side, the lower part of the hopper 31 is provided with a material cavity 313 which is communicated with the feeding port 311 and the discharging port 312, the hopper 31 is rotationally connected to the sliding table 22, and the turnover driving element 32 acts on the hopper 31 and drives the hopper 31 to turn forward or backward;
[0030] The blocking assembly 4 comprises a linear driving element 42 and a blocking plate 41 located at the front side of the first work station 211, when the sliding table 22 moves to the first work station 211, the linear driving element 42 is used to drive the blocking plate 41 to reciprocate, so as to realize the opening and closing control of the blocking plate 41 on the feeding port 311 of the hopper 31 located at the first work station 211.
[0031] The above scheme drives the sliding table 22 to move along the guide rail 21 between the first work station 211 and the second work station 212 by the transfer driving element 23, the automatic punch is arranged at the front side of the first work station 211, and the pulverizer is arranged at the rear side of the second work station 212, when the sliding table 22 is located at the first work station 211, the turnover driving element 32 first drives the hopper 31 to turn forward, and then the linear driving element 42 drives the blocking plate 41 to move away from the position of the feeding port 311 of the hopper 31, at this time, the excess material of the automatic punch can enter the material cavity 313 of the hopper 31 from the feeding port 311; after the filling of the material cavity 313 is completed, the transfer driving element 23 drives the sliding table 22 to move to the second work station 212, and then the turnover driving element drives the hopper 31 to turn backward, and the excess material in the material cavity 313 can fall into the pulverizer of the second work station 212 from the discharging port 312. Compared with the prior art, the above scheme realizes the conveying of the excess material in a vertical manner, effectively reduces the required planar space, and when the turnover driving element 32 drives the hopper 31 to turn forward, the excess material discharged from the automatic punch of the first work station 211 can be received from the feeding port 311, and when the turnover driving element 32 drives the hopper 31 to turn backward, the excess material in the material cavity 313 can be discharged from the discharging port 312 to the pulverizer of the second work station 212, which is stable and reliable in operation and has good practicability.
[0032] In the embodiment, a support 1 is further included, as shown in Figure 1As shown, the bracket 1 is generally rectangular in shape, with the upper and lower ends of the guide rail 21 fixedly connected to the upper and lower sides of the bracket 1, respectively. The first station 211 and the second station 212 correspond to the lower and upper portions of the bracket 1, respectively. Thus, the bracket 1 supports the guide rail 21, ensuring good stability of the guide rail 21. Furthermore, the guide rail 21 includes two vertically spaced columns. The left and right sides of the slide 22 are provided with sliding holes that slidably connect to the two columns, thereby ensuring a more stable sliding connection between the slide 22 and the guide rail 21.
[0033] As an improvement to this embodiment, the bracket 1 is provided with a first in-position sensor 11 corresponding to the first workstation 211 and a second in-position sensor 12 corresponding to the second workstation 212. The first in-position sensor 11 and the second in-position sensor 12 can be proximity switches or infrared sensors. The first in-position sensor 11 and the second in-position sensor 12 are both arranged toward one side of the slide 22 and are both used to detect the position of the slide 22.
[0034] In this embodiment, the transfer drive member 23 includes a motor 231, an upper transmission wheel 232, a lower transmission wheel 233 and a chain 234. The motor 231 is fixedly arranged on the bracket 1, the upper transmission wheel 232 is rotatably connected to the upper part of the bracket 1, and the lower transmission wheel 233 is rotatably connected to the lower part of the bracket 1. The chain 234 is sleeved between the upper transmission wheel 232 and the lower transmission wheel 233. The motor 231 is used to drive the rotation of the upper transmission wheel 232 or the lower transmission wheel 233. The slide 22 is connected to the chain 234 and is driven by the chain 234 to move back and forth between the first workstation 211 and the second workstation 212. The driving of the slide 22 by the motor 231 and the chain 234 is not only efficient but also stable in operation. Of course, the transfer drive 23 can also be other forms in the prior art. For example, the transfer drive 23 is a vertically arranged screw motor 231 pair, and the slide 22 is provided with a nut table that is threadedly engaged with the screw motor 231 pair, thereby driving the slide 22 to rise and fall through the screw motor 231 pair; or the transfer drive 23 is a vertically arranged air cylinder or oil cylinder, and the slide 22 is connected to the cylinder rod of the transfer drive 23.
[0035] In this embodiment, the linear drive member 42 is preferably a pneumatic cylinder, an oil cylinder or an electric cylinder. The cylinder body of the linear drive member 42 is vertically connected to the bracket 1 and is located above the second workstation 212. The cylinder rod of the linear drive member 42 is set downward, and the baffle 41 is connected to the cylinder rod in the linear drive frame, thereby realizing the driving effect of the linear drive member 42 on the baffle 41.
[0036] like Figure 4 and Figure 5As shown, in the embodiment, the rear part of the lower side of the hopper 31 is provided with a downwardly extending receiving rod 314, the upper side of the sliding table 22 is provided with an upwardly protruding receiving seat 221, the lower end of the receiving rod 314 is provided with a rotating shaft 315 rotatably connected to the receiving seat 221, and it should be understood that, in order to enable the hopper 31 to be flipped forward or backward, the axis of the rotating shaft 315 is along the left-right direction; the flipping driving member 32 is preferably a pneumatic cylinder or an oil cylinder or an electric cylinder, the cylinder body of the flipping driving member 32 is rotatably connected to the sliding table 22, and the cylinder rod of the flipping driving member 32 is rotatably connected to the front part of the lower side of the hopper 31; when the cylinder rod of the flipping driving member 32 is retracted relative to the cylinder body, the hopper 31 is flipped forward, and when the cylinder rod of the flipping driving member 32 is extended relative to the cylinder body, the hopper 31 is flipped backward, and the operation is stable and reliable.
[0037] As another improvement of the embodiment, the front part and the rear part of the upper side of the sliding table 22 are respectively provided with a front pad 222 and a rear pad 223, the front pad 222 is used for abutting to the front part of the lower side of the hopper 31 to limit the maximum angle of the hopper 31 flipped forward, and the rear pad 223 is used for abutting to the rear part of the lower side of the hopper 31 to limit the maximum angle of the hopper 31 flipped backward, thereby avoiding the hopper 31 from being flipped excessively.
[0038] It should be noted that, in the description of the present application, the terms indicating the direction or position relationship are based on the direction or position relationship shown in the drawings, which is merely for the convenience of description, and does not indicate or imply that the device or member must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application; all directional indications (such as up, down, left, right, front, back, inner, outer) are only used to explain the relative position relationship, movement condition, etc. between the components in a certain specific posture, and if the specific posture changes, the directional indications will also change accordingly.
[0039] In the description of the present application, the description referring to the terms "one embodiment", "some embodiments", "in this embodiment", "a specific example", or "some examples" means that the specific features, mechanisms, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, mechanisms, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, the different embodiments or examples described in the specification and the features of the different embodiments or examples can be combined and combined by those skilled in the art without contradiction.
[0040] The above merely provides the specific implementation of the present application, but the protection scope of the present application is not limited to this. Any changes or replacements within the technical scope disclosed by the present application can be easily conceived by the person skilled in the art, and should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. An automatic waste material processing device, characterized in that: include: A transfer assembly (2) comprising a slide (22), a guide rail (21) and a transfer drive member (23), wherein the guide rail (21) is vertically arranged and has a first station (211) and a second station (212) of different heights, and the slide (22) is slidably connected to the guide rail (21) and driven by the transfer drive member (23) to reciprocate between the first station (211) and the second station (212); A turnover assembly (3) includes a hopper (31) and a turnover drive (32) both of which are arranged on a slide (22); a feed port (311) is provided on the front side of the upper portion of the hopper (31) and a discharge port (312) is provided on the rear side; a material cavity (313) communicating with the feed port (311) and the discharge port (312) is provided on the lower portion of the hopper (31); the hopper (31) is rotatably connected to the slide (22); and the turnover drive (32) acts on the hopper (31) and drives the hopper (31) to flip forward or backward; The material blocking assembly (4) includes a linear drive member (42) and a baffle (41) located in front of the first station (211). When the slide (22) moves to the first station (211), the linear drive member (42) is used to drive the baffle (41) to move back and forth, so as to realize the opening and closing control of the baffle (41) on the feed port (311) of the hopper (31) located at the first station (211).
2. The automatic waste material processing device according to claim 1, characterized in that: It also includes a bracket (1), the upper end and the lower end of the guide rail (21) are both connected to the bracket (1), and the first work station (211) and the second work station (212) correspond to the lower part and the upper part of the bracket (1), respectively.
3. The automatic waste material processing device according to claim 2, characterized in that: The guide rail (21) comprises two vertical columns spaced apart from each other, and the left and right sides of the slide platform (22) are respectively provided with sliding holes slidably connected to the two columns.
4. The automatic waste material processing device according to claim 2, characterized in that: The bracket (1) is provided with a first in-position sensor (11) corresponding to the first workstation (211) and a second in-position sensor (12) corresponding to the second workstation (212), and the first in-position sensor (11) and the second in-position sensor (12) are both used to detect the position of the slide (22).
5. The automatic waste material processing device according to claim 2, characterized in that: The transfer drive member (23) comprises a motor (231), an upper transmission wheel (232), a lower transmission wheel (233) and a chain (234). The motor (231) is fixedly arranged on the bracket (1). The upper transmission wheel (232) is rotatably connected to the upper part of the bracket (1). The lower transmission wheel (233) is rotatably connected to the lower part of the bracket (1). The chain (234) is sleeved between the upper transmission wheel (232) and the lower transmission wheel (233). The motor (231) is used to drive the rotation of the upper transmission wheel (232) or the lower transmission wheel (233). The slide (22) is connected to the chain (234) and is driven by the chain (234) to reciprocate between the first station (211) and the second station (212).
6. The automatic waste material processing device according to claim 2, characterized in that: The linear drive member (42) is a pneumatic cylinder, an oil cylinder, or an electric cylinder. The cylinder body of the linear drive member (42) is vertically connected to the bracket (1) and is located above the second workstation (212). The cylinder rod of the linear drive member (42) is arranged downward, and the baffle (41) is connected to the cylinder rod in the linear drive frame.
7. The automatic waste material processing device according to any one of claims 1 to 6, characterized in that: A receiving rod (314) is provided at the rear portion of the lower side of the hopper (31), a receiving seat (221) is provided at the upper side of the slide (22), and the receiving rod (314) is provided with a rotating shaft (315) rotatably connected to the receiving seat (221); the flip driving member (32) is a pneumatic cylinder, an oil cylinder, or an electric cylinder, the cylinder body of the flip driving member (32) is rotatably connected to the slide (22), and the cylinder rod of the flip driving member (32) is rotatably connected to the front portion of the lower side of the hopper (31); When the cylinder rod of the flip driving member (32) is retracted relative to the cylinder body, the hopper (31) flips forward, and when the cylinder rod of the flip driving member (32) is extended relative to the cylinder body, the hopper (31) flips backward.
8. The automatic waste material processing device according to claim 7, characterized in that: A front pad (222) and a rear pad (223) are provided at the front and rear portions of the upper side of the slide (22), respectively. The front pad (222) is used to abut against the front portion of the lower side of the hopper (31) to limit the maximum angle of the hopper (31) turning forward, and the rear pad (223) is used to abut against the rear portion of the lower side of the hopper (31) to limit the maximum angle of the hopper (31) turning backward.