Pulse workstation and polishing equipment
By introducing a pulse workstation into the sanding machine, combined with a pulse dust collector and a centrifugal fan, the problem of poor dust removal effect of the existing sanding machine is solved, efficient dust removal and purification of the workshop air are achieved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202422955562.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2034-12-02
AI Technical Summary
The existing sanding machines are not ideal in dust removal, which leads to serious environmental pollution in the processing workshop and short service life of the equipment.
The pulse workstation, including the pulse workbench, programmable pulse controller, pulse dust collector, centrifugal fan and AC series air filtration combination, is used in combination with different sanding units to achieve efficient filtration and purification of dust.
It significantly improved the workshop production environment, increased production efficiency and extended the service life of equipment.
Smart Images

Figure CN223431416U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of woodworking equipment, and more particularly to a pulse workstation and polishing equipment using the pulse workstation. Background Art
[0002] Sanding and polishing are synonyms, both referring to a method of physically removing uneven surfaces, uneven thickness, and non-compliant materials and objects through the use of abrasive cloth, sanding belt wheels, sandpaper, scouring pads, non-woven polishing wheels, and other methods to achieve a smoother, more uniform, and consistent finish. This process is used in various veneer production processes, standard structural component fabrication, the toy and handicraft industries, the decoration and furniture industries, and the flooring, wallboard, and building materials industries. A sander, as the name suggests, is the mechanical equipment used for sanding. The sanding process generates a large amount of dust, which pollutes the processing workshop. Therefore, some sanders are now equipped with dust collection devices, which can control the spread of dust to a certain extent. However, the dust removal effect is not ideal, and the structure needs further improvement. Summary of the Invention
[0003] The purpose of the utility model is to solve the deficiencies of the prior art and to provide a pulse workstation which is stable, reliable, has good dust removal effect and meets environmental protection requirements.
[0004] Another object of the utility model is to provide a polishing device which is stable, reliable and has good dust removal effect.
[0005] The utility model adopts the following technical solutions to achieve the above-mentioned purpose: a pulse workstation of polishing equipment, characterized in that it includes a pulse workbench, a programmable pulse controller, a pulse dust collector, a centrifugal fan, and an AC series air filter combination. The pulse workbench is provided with a first chamber for installing the pulse dust collector and a second chamber for installing the centrifugal fan. The first chamber is provided with a dust removal guide cover, and the second chamber is provided with a vent. A transition chamber is connected between the first chamber and the second chamber, the programmable pulse controller is connected to control the pulse dust collector, and the AC series air filter combination is installed on the outside of the transition chamber for absorbing oil mist in the transition chamber to achieve the purpose of purifying the air and protecting the health of workers.
[0006] As a further explanation of the above scheme, a porous plate is provided outside the dust removal guide cover, and the dust removal guide cover includes an annular frame and a plurality of mutually parallel Z-shaped plates arranged in the annular frame. There is a gap between two adjacent Z-shaped plates to form a guide port, so that the dust can enter the first chamber under the guidance of the Z-shaped plate after passing through the porous plate.
[0007] Further, the annular frame is provided with an outwardly extending flange, the top of the first chamber is provided with an opening, and the inner edge of the opening is provided with a convex edge, and the flange is supported on the convex edge.
[0008] Further, the side wall of the transition chamber is provided with a ventilation opening communicating with the second chamber, and the air inlet end of the centrifugal fan is connected to the ventilation opening.
[0009] Further, the pulse dust collector comprises a plurality of dust removal filters and a gas storage tank assembly installed in the dust removal filters, and the gas outlet end of the gas storage tank assembly is arranged in the transition chamber.
[0010] Further, the top of the second chamber is provided with a fan upper sealing plate, and the upper side of the fan upper sealing plate is provided with a perforated plate.
[0011] Further, the first chamber is provided with a cabinet door, the lower side of the pulse dust collector is provided with a dust accumulation drawer, and the two sides of the dust accumulation drawer are respectively provided with inclined plates.
[0012] A polishing device, characterized in that it comprises a pulse station, and a plurality of groups of sanding units, wherein the plurality of groups of sanding units are respectively arranged on a pulse workbench of the pulse station.
[0013] Further, the sanding unit comprises one or more of a sanding disc polishing device, a sanding wheel polishing device, and a sanding belt polishing device, and the user can use them in combination according to needs.
[0014] The beneficial effects achieved by the above technical solutions are.
[0015] The polishing device comprises a pulse station mainly composed of a pulse workbench, a programmable pulse control instrument, a pulse dust collector, a centrifugal fan and an AC series air filter combination, the sanding module of the polishing device can be installed on the pulse workbench, dust generated in the working process can fall into the first chamber, and after filtration and dust removal and oil mist removal, the dust can enter the second chamber, and the purified air is discharged through the centrifugal fan, so that the overall structure is simple, the dust removal effect is good, and the problems of poor workshop machining environment and short service life of the equipment caused by poor dust removal effect of the existing polishing device can be effectively solved.
[0016] The polishing device adopts the combination mode of different sanding units and a pulse dust removal system, can not only improve the workshop production environment, but also facilitate machining and production, and improve production efficiency. DRAWINGS
[0017] Figure 1 The utility model discloses a structure schematic diagram.
[0018] Figure 2 The utility model discloses an internal structure schematic diagram.
[0019] Figure 3 It is a structure schematic view of the utility model.
[0020] Figure 4 It is a transition chamber distribution structure schematic view of the utility model.
[0021] Figure 5 It is an internal structure schematic view of the utility model.
[0022] Figure 6 It is a polishing equipment structure schematic view of the utility model.
[0023] Figure 7 It is a polishing equipment structure schematic view of the utility model.
[0024] The drawing mark is explained: 1, pulse workstation 1-1, first chamber 1-11, cabinet door 1-12, inclined plate 1-2, second chamber 1-21, air vent 1-3, transition chamber 1-4, installation chamber 1-5, air vent 1-6, multi-hole plate 1-7, crossbeam 2, programmable pulse controller 3, pulse dust collector 3-1, dust removal filter 3-2, gas storage tank assembly 4, centrifugal ventilator 5, AC series air filter combination 6, electric cabinet 7, dust removal guide cover 7-1, annular frame 7-2, Z-shaped plate 8, multi-hole plate 9, dust accumulation drawer 10, pulse workstation 11, sanding disc polishing device 11-1, sanding disc fixed stand 11-2, sanding disc swing arm 11-3, sanding disc adjusting seat 11-4, sanding disc rotating seat 11-5, sanding disc drive motor 11-6, sanding disc assembly 12, sanding wheel polishing device 12-1, sanding wheel stand 12-2, sanding wheel lifting adjusting mechanism 12-21, lifting adjusting sleeve 12-22, lifting drive handle 12-23, screw rod 12-24, shaft sleeve 12-25, hand wheel 12-3, sanding wheel cantilever 12-4, sanding wheel fixed seat 12-5, sanding wheel drive motor 12-6, sanding wheel assembly. DETAILED DESCRIPTION
[0025] In the description of the utility model, it needs to be explained that for the orientation words, such as the terms“center”,“transverse direction”,“vertical direction”,“length”,“width”,“thickness”,“up”,“down”,“front”,“back”,“left”,“right”,“vertical”,“horizontal”,“top”,“bottom”,“inner”,“outer”,“clockwise”,“counterclockwise” and the like indicate the orientation and positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of narrating the utility model and simplifying the description, and is not to indicate or imply that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific protection scope of the utility model.
[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features. Therefore, the terms "first" and "second" may explicitly or implicitly include one or more of these features. In the description of this utility model, "at least" means one or more, unless otherwise specifically defined.
[0027] In this utility model, unless otherwise specified or limited, the terms "assemble," "connect," and "connect" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection; direct connection, connection through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0028] In the utility model, unless otherwise specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Furthermore, a first feature being "above," "below," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "above," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0029] The following description of the embodiments of the present invention is further described in conjunction with the accompanying drawings to make the technical solutions and beneficial effects of the present invention clearer and more specific. The following description of the embodiments with reference to the accompanying drawings is illustrative and intended to explain the present invention, but should not be construed as limiting the present invention.
[0030] like Figures 1-5The utility model discloses a kind of pulse workstations of polishing equipment, including pulse workbench 1, programmable pulse control instrument 2, pulse dust collector 3, centrifugal fan 4, AC series air filter combination 5, pulse workbench 1 is provided with electric cabinet 6, programmable pulse control instrument 2 is arranged in electric cabinet, pulse dust collector 3 is connected control, user can adjust pulse frequency according to needs.Pulse workbench 1 is provided with first chamber 1-1 for installing pulse dust collector 3 and second chamber 1-2 for installing centrifugal fan, the top of first chamber 1-1 is opened, and is provided with dust removal guide cover 7, the top of dust removal guide cover 7 is covered with porous plate 8, not only can be used to support the working module of polishing equipment, dust generated during processing can also be collected simultaneously.Dust removal guide cover 7 includes annular frame 7-1 and multiple mutually parallel Z-shaped plates 7-2 arranged in annular frame, there is interval between two adjacent Z-shaped plates, forming guide port, so that dust can enter first chamber under the guidance of Z-shaped plate after passing through porous plate.In the embodiment, annular frame 7-1 is provided with outwardly extending flange, the top of first chamber 1-1 is provided with opening, the inner edge of opening is provided with convex edge, flange is supported on convex edge, so that dust removal guide cover can be stably fixed on the top opening of first chamber 1-1.The first chamber is provided with cabinet door 1-11, the lower portion of pulse dust collector is provided with dust accumulation drawer 9, the two sides of dust accumulation drawer are respectively provided with inclined plate 1-12, part of dust enters first chamber, and will be deposited in dust accumulation drawer, user only needs to open cabinet door to draw out dust accumulation drawer.Pulse dust collector 3 includes several dust removal filters 3-1 and gas storage tank assembly 3-2 installed in dust removal filter, the gas outlet end of gas storage tank assembly is arranged in transition chamber.
[0031] Second chamber 1-2 is provided with ventilation opening 1-21, transition chamber 1-3 is connected between first chamber and second chamber, AC series air filter combination 5 is installed outside transition chamber, for sucking oil mist in transition chamber, to achieve the purpose of purifying air and protecting workers' health.In the embodiment, the back of transition chamber is provided with inwardly recessed mounting chamber 1-4, to facilitate the installation of AC series air filter combination.The sidewall of transition chamber is provided with ventilation opening 1-5 communicating with second chamber, the air inlet end of centrifugal fan 4 is connected with ventilation opening, and the bottom of pulse workbench is provided with crossbeam 1-7 for supporting and fixing centrifugal fan.The top of second chamber is provided with fan upper sealing plate, and the top of fan upper sealing plate is provided with porous plate 1-6.
[0032] As Figure 6 And Figure 7As shown, the following is a polishing device realized by combining different sanding units and pulse dust removal systems, which in structure comprises a pulse workstation 10, a group of sanding disc polishing devices 11 and two groups of sanding wheel polishing devices 12 arranged in sequence, the sanding disc polishing devices 11 and the two groups of sanding wheel polishing devices 12 are respectively erected on the pulse workstation 1, and the rear side of the pulse workstation 1 is provided with grooves, and the sanding disc polishing devices and the two groups of sanding wheel polishing devices can be fixed in the grooves. In this embodiment, the sanding disc polishing device 11 comprises a sanding disc fixing column 11-1, a sanding disc swing arm 11-2, a sanding disc adjusting seat 11-3, a sanding disc rotating seat 11-4, a sanding disc driving motor 11-5 and a sanding disc assembly 11-6, the sanding disc swing arm is connected with the sanding disc fixing column, the sanding disc adjusting seat is installed at the end of the sanding disc swing arm, the sanding disc rotating seat is rotationally connected with the sanding disc adjusting seat, the sanding disc driving motor is fixed on the sanding disc rotating seat, and the sanding disc driving motor drives the sanding disc assembly. The sanding wheel polishing device 12 comprises a sanding wheel column 12-1, a sanding wheel lifting adjusting mechanism 12-2, a sanding wheel cantilever 12-3, a sanding wheel fixing seat 12-4 and a sanding wheel driving motor 12-5, and a sanding wheel assembly 12-6, the sanding wheel column is vertically fixed in the groove of the pulse workstation, the sanding wheel lifting adjusting mechanism 12-2 comprises a lifting adjusting sleeve 12-21 and a lifting driving handle 12-22, the lifting adjusting sleeve is movably sleeved on the sanding wheel column, the lifting driving handle is installed at the top of the sanding wheel column, the lifting driving handle 12-22 is connected with a screw rod 12-23, the screw rod is threadedly connected with the lifting adjusting sleeve, and the lifting driving handle can drive the lifting adjusting sleeve to move up and down along the sanding wheel column by rotating. An axle sleeve 12-24 corresponding to the sanding wheel cantilever is arranged at the side of the lifting adjusting sleeve, a hand wheel 12-25 is arranged outside the axle sleeve, a screw rod on the hand wheel is connected with the sanding wheel cantilever in cooperation, and the sanding wheel cantilever is locked. The sanding wheel fixing seat is installed at the end of the sanding wheel cantilever, the sanding wheel driving motor is installed on the sanding wheel fixing seat, and the sanding wheel fixing seat drives the sanding wheel assembly.
[0033] The dust generated by the sanding unit during the working process will fall into the first chamber of the pulse workstation, be filtered and deoiled, and then enter the second chamber, and the purified air is discharged by the centrifugal fan, so that the dust removal effect is good.
[0034] It is worth noting that, in addition to the combination of one group of sanding disc polishing devices and two groups of sanding wheel polishing devices in this embodiment, other sanding units such as triangular sanding devices and wax polishing devices can also be introduced.
[0035] Compared with the prior art, the utility model discloses a pulse workstation which is mainly composed of a pulse workbench, a programmable pulse controller, a pulse dust collector, a centrifugal ventilator and an AC series air filter combination, which is absent in the prior art, can strongly recycle dust generated in the sanding process, has simple overall structure, good dust removal effect, purifies workshop environment air and prolongs the service life of the equipment.
[0036] The above is only the preferred embodiment of the utility model, and it should be pointed out that, for ordinary skilled persons in the art, without departing from the creative concept of the utility model, a plurality of modifications and improvements can be made, which all belong to the protection scope of the utility model.
Claims
1. A pulse workstation, characterized in that: It includes a pulse workbench, a programmable pulse controller, a pulse dust collector, a centrifugal fan, and an AC series air filter combination. The pulse workbench is provided with a first chamber for installing the pulse dust collector and a second chamber for installing the centrifugal fan. The first chamber is provided with a dust removal guide cover, and the second chamber is provided with a vent. A transition chamber is connected between the first chamber and the second chamber. The programmable pulse controller is connected to control the pulse dust collector, and the AC series air filter combination is installed on the outside of the transition chamber.
2. A pulse workstation according to claim 1, characterized in that: The dust removal guide cover is provided with a porous plate outside, and the dust removal guide cover comprises an annular frame and a plurality of mutually parallel Z-shaped plates arranged in the annular frame, with a gap between two adjacent Z-shaped plates to form a guide port.
3. A pulse workstation according to claim 2, characterized in that: The annular frame is provided with a flange extending outward, the top of the first cavity is provided with an opening, the inner edge of the opening is provided with a convex edge, and the flange is supported on the convex edge.
4. A pulse workstation according to claim 1, characterized in that: A ventilating port communicating with the second chamber is provided on the side wall of the transition chamber, and the air inlet end of the centrifugal fan is connected to the ventilating port.
5. A pulse workstation according to claim 1, characterized in that: The pulse dust collector comprises a plurality of dust removal filters and an air storage tank assembly installed in the dust removal filters, and the air outlet end of the air storage tank assembly is arranged in a transition chamber.
6. A pulse workstation according to claim 1, characterized in that: A fan upper sealing plate is provided on the top of the second chamber, and a porous plate is provided above the fan upper sealing plate.
7. A pulse workstation according to claim 1, characterized in that: The first chamber is provided with a cabinet door, a dust collection drawer is provided below the pulse dust collector, and inclined plates are respectively provided on both sides of the dust collection drawer.
8. A polishing device, characterized in that: It comprises the pulse workstation according to any one of claims 1 to 7, and a plurality of sanding units, wherein the plurality of sanding units are respectively placed on the pulse workbench of the pulse workstation.
9. A polishing device according to claim 8, characterized in that: The sanding unit includes one or more of a sanding disc grinding device, a sanding wheel grinding device, and a sanding belt flat sanding device.