PE film winding mechanism
Through the automated design of the XY dual-axis adjustment module and PE film strapping components, the problem of irregular circles caused by manual winding is solved, and fast and high-quality winding of PE film is achieved, thereby improving production efficiency and the smoothness of subsequent processes.
Patent Information
- Application Number
- CN202423064778.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2034-12-12
AI Technical Summary
In the existing technology, the PE film winding process relies on manual operation, resulting in irregular circles of varying sizes and low efficiency, which affects the smoothness and efficiency of subsequent production processes.
It adopts XY dual-axis adjustment module and PE film strapping components, including round gear ring, clamping, pressing and cutting modules, and realizes automatic winding through synchronous belt drive and motor drive to ensure that the circles are regular and of uniform size.
It achieves fast and high-quality winding of PE film, improves production efficiency and ensures the orderly progress of subsequent processes.
Smart Images
Figure CN223432558U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automation production technology and automation production equipment, specifically, it is a kind of PE film winding mechanism. BACKGROUND
[0002] Automobile wire harness will be cut to length in the production process, and then the head and tail of the wire harness are reprocessed, and due to the long wire harness, the wire harness is wound into different size regular circles and is wrapped with PE film to meet the production requirements of the later stage.
[0003] At present, PE film winding and bundling are manually wound and bundled, and manual bundling has the problems of irregular circles, low efficiency, and different circle sizes, which also causes many inconveniences to the later production and reduces the production efficiency of the later stage.
[0004] Therefore, it is necessary to provide a PE film winding mechanism to solve the above problems. UTILITY MODEL CONTENT
[0005] The utility model aims at providing a PE film winding mechanism.
[0006] Technical scheme as follows:
[0007] A PE film winding mechanism, comprising an XY double-shaft adjusting module, the XY double-shaft adjusting module is connected with a PE film bundling assembly, the PE film bundling assembly comprises a bundling device plate connected to the XY double-shaft adjusting module, a circular tooth ring is arranged on the bundling device plate, the circular tooth ring is provided with a wire harness product inlet, a PE film material roll is arranged in the circular tooth ring, and a PE film clamping module, a PE film pressing module and a PE film cutting module are arranged corresponding to the PE film material roll, and a bundling rotating drive module is arranged corresponding to the circular tooth ring.
[0008] Further, the circular tooth ring is used as a PE film bundling area, the wire harness product enters through the wire harness product inlet, the PE film clamping module is used as a PE film pulling-out feeding part, the PE film is pulled out, the PE film pressing module is used as a PE film bundling pressing body, the PE film is pressed to the surface of the wire harness product, the bundling rotating drive module drives the circular tooth ring to rotate, and several rolls are wound and bundled to form a PE film rapid bundling structure.
[0009] Further, the bundling rotating drive module comprises a plurality of circular tooth ring rotating drive wheels arranged along the circumference of the ring, an outer ring rotating driven wheel and an outer ring rotating driving wheel are arranged corresponding to the plurality of circular tooth ring rotating drive wheels, the plurality of circular tooth ring rotating drive wheels, the outer ring rotating driven wheel and the outer ring rotating driving wheel are driven by a wrapped synchronous belt, and the outer ring rotating driving wheel is connected to a rotating drive motor.
[0010] Furthermore, the PE film clamping module includes a clamping telescopic cylinder, and a clamping claw module is provided at the end of the clamping telescopic cylinder.
[0011] Furthermore, the PE film pressing module includes a pressing lifting cylinder and a pressing telescopic cylinder, and the pressing telescopic cylinder is connected to a pressing block.
[0012] Furthermore, the PE film cutting module includes a cutting telescopic cylinder, and the cutting telescopic cylinder is connected to a cutting knife.
[0013] Furthermore, a sensor for monitoring the presence of PE film material is provided corresponding to the spherical gear ring.
[0014] Furthermore, the XY dual-axis adjustment module includes an X-axis translation drive component, and a Y-axis lifting drive component is provided on the X-axis translation drive component.
[0015] Compared with the existing technology, the utility model can quickly and high-quality bind the PE film on the surface of the wire harness product, ensuring that the subsequent processes are carried out efficiently and orderly. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is one of the structural diagrams of the present utility model.
[0017] Figure 2 This is the second structural diagram of the present utility model. DETAILED DESCRIPTION
[0018] Example:
[0019] See Figure 1-2 This embodiment shows a PE film winding mechanism, including an XY biaxial adjustment module 1, the XY biaxial adjustment module 1 is connected to a PE film bundling assembly, the PE film bundling assembly includes a bundling device plate 2 connected to the XY biaxial adjustment module, the bundling device plate 2 is provided with a spherical gear ring 3, the spherical gear ring 3 is provided with a wiring harness product entrance and exit, a PE film material roll 4 is provided in the spherical gear ring 3, and a PE film clamping module 5, a PE film pressing module 6, and a PE film cutting module 7 are provided corresponding to the PE film material roll 4, and the spherical gear ring 3 is correspondingly provided with a bundling rotation drive module 8.
[0020] The spherical gear ring 3 is used as the PE film bundling area, and the wiring harness products enter through the wiring harness product entrance and exit. The PE film clamping module 5 is used as the PE film pulling and loading part to pull out the PE film. The PE film pressing module 6 is used as the PE film bundling pressing body to press the PE film to the surface of the wiring harness product. The bundling rotation drive module 8 drives the spherical gear ring 3 to rotate, and performs several rolls of winding and bundling to form a PE film fast bundling structure.
[0021] The bundling rotation drive module 8 includes a plurality of circular gear ring rotating drive wheels 81 arranged along the circumference of the gear ring 3, and an outer ring rotating driven wheel 82 and an outer ring rotating driving wheel 83 are provided corresponding to the plurality of circular gear ring rotating drive wheels 81. The plurality of circular gear ring rotating drive wheels 81, the outer ring rotating driven wheel 82 and the outer ring rotating driving wheel 83 are driven by a wrapped synchronous belt, and the outer ring rotating driving wheel 83 is connected to the rotation drive motor 84.
[0022] The PE film clamping module 5 includes a clamping telescopic cylinder 51 , and a clamping claw module 52 is provided at the end of the clamping telescopic cylinder 62 .
[0023] The PE film pressing module 6 includes a pressing lifting cylinder 61 and a pressing telescopic cylinder 62 . The pressing telescopic cylinder 62 is connected to a pressing block 64 .
[0024] The PE film cutting module 7 includes a cutting telescopic cylinder 71 , and the cutting telescopic cylinder 71 is connected to a cutting knife 72 .
[0025] Corresponding to the scalloped ring 3 , a PE film material presence monitoring sensor 9 is provided.
[0026] The XY dual-axis adjustment module 1 includes an X-axis translation driver 11 , and a Y-axis lifting driver 12 is provided on the X-axis translation driver 11 .
[0027] Compared with the existing technology, the utility model can quickly and high-quality bind the PE film on the surface of the wire harness product, ensuring that the subsequent processes are carried out efficiently and orderly.
[0028] The above are some embodiments of the present invention. For those skilled in the art, without departing from the inventive concept of the present invention, several modifications and improvements can be made, which all fall within the scope of protection of the present invention.
Claims
1. A PE film winding mechanism, characterized in that: It includes an XY biaxial adjustment module, which is connected to a PE film strapping assembly. The PE film strapping assembly includes a strapping device plate connected to the XY biaxial adjustment module. The strapping device plate is provided with a spherical gear ring, which is provided with a wiring harness product entrance and exit. A PE film material roll is provided in the spherical gear ring, and a PE film clamping module, a PE film pressing module, and a PE film cutting module are provided corresponding to the PE film material roll. The spherical gear ring is provided with a strapping rotation drive module. The scalloped ring is used as the PE film bundling area, and the wire harness products enter through the wire harness product entrance and exit. The PE film clamping module is used as the PE film pulling and loading part to pull out the PE film. The PE film pressing module is used as the PE film bundling pressing body to press the PE film to the surface of the wire harness product. The bundling rotation drive module drives the scalloped ring to rotate, and performs several rolls of winding and bundling to form a PE film fast bundling structure.
2. A PE film winding mechanism according to claim 1, characterized in that: The bundling rotation drive module includes several circular gear ring rotating drive wheels arranged along the circumference of the gear ring, and outer ring rotating driven wheels and outer ring rotating driving wheels are provided corresponding to the several circular gear ring rotating drive wheels. The several circular gear ring rotating drive wheels, outer ring rotating driven wheels and outer ring rotating driving wheels are driven by wrapped synchronous belts, and the outer ring rotating driving wheels are connected to the rotation drive motor.
3. A PE film winding mechanism according to claim 2, characterized in that: The PE film clamping module comprises a clamping telescopic cylinder, and a clamping claw module is provided at the end of the clamping telescopic cylinder.
4. A PE film winding mechanism according to claim 3, characterized in that: The PE film pressing module comprises a pressing lifting cylinder and a pressing telescopic cylinder, and the pressing telescopic cylinder is connected to a pressing block.
5. A PE film winding mechanism according to claim 4, characterized in that: The PE film cutting module comprises a cutting telescopic cylinder, and the cutting telescopic cylinder is connected with a cutting knife.
6. A PE film winding mechanism according to claim 5, characterized in that: Corresponding to the circular gear ring, a sensor for monitoring the presence of PE film material is provided.
7. The PE film winding mechanism according to claim 6, characterized in that: The XY dual-axis adjustment module includes an X-axis translation drive component, and a Y-axis lifting drive component is provided on the X-axis translation drive component.