Heating dissolving tank for wool wax production

Abstract

The utility model provides a heating dissolving tank for wool wax production, which comprises a tank body, a partition plate, a first filter screen, a first stirring device and an automatic temperature control system, a first feed inlet and a second feed inlet are formed in the top of one side of the tank body, and the first feed inlet and the second feed inlet are respectively used for adding wool wax and an organic solvent; a discharge hole is formed in the bottom of the other side of the tank body; the partition plate is arranged in the tank body and divides the tank body into a front end area and a rear end area, and the discharge port is formed in the rear end area; the edge of the first filter screen is connected with the inner wall of the tank body; the first stirring device is arranged in the tank body, and the first stirring device is used for stirring materials in the front end area; the automatic temperature control system is arranged in the tank body and automatically regulates and controls the temperature of materials in the tank body. The heating and dissolving tank for wool wax production, provided by the invention, has remarkable advantages in the aspects of improving the production efficiency, ensuring the product quality and reducing the labor intensity.

Description

Technical Field

[0001] The utility model relates to the technical field of wool wax production, in particular to a heating and dissolving tank for wool wax production. Background Art

[0002] In the wool wax production process, the dissolution of lanolin is a critical step, and its efficiency and quality directly impact subsequent processes and the quality of the final product. Traditional wool wax production heating and dissolving tanks typically use simple heating and stirring to promote the dissolution of lanolin. However, this method suffers from slow dissolution rates, imprecise temperature control, and uneven dissolution, resulting in low production efficiency and unstable product quality.

[0003] To address these issues and improve the efficiency and quality of wool wax production, improvements are needed to existing heating and dissolving tanks. Specifically, a heating and dissolving tank is needed that can efficiently stir the lanolin and organic solvent mixture and precisely control the temperature. Furthermore, to prevent incompletely dissolved lanolin particles from entering the next process, an effective filtering mechanism should be installed inside the tank to ensure that only fully dissolved lanolin passes through, further improving the purity and quality of the product. Utility Model Content

[0004] The purpose of the utility model is to provide a heating dissolving tank for wool wax production, which solves the problems of slow dissolution speed, inaccurate temperature control and uneven dissolution when dissolving lanolin, and prevents incompletely dissolved lanolin particles from entering the next process.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is to provide a heating and dissolving tank for wool wax production, the heating and dissolving tank for wool wax production comprising:

[0006] A tank body, wherein a first feed inlet and a second feed inlet are provided on the top of one side of the tank body, wherein the first feed inlet and the second feed inlet are used for adding wool wax and organic solvent respectively, and a discharge port is provided at the bottom of the other side of the tank body;

[0007] A partition is provided inside the tank body, the partition separates the tank body into a front end area and a rear end area, and the discharge port is provided in the rear end area;

[0008] a first filter screen, the first filter screen being disposed on the top of the partition, and an edge of the first filter screen being connected to the inner wall of the tank body;

[0009] a first stirring device, the first stirring device being disposed in the tank body and being used to stir the material in the front end area;

[0010] An automatic temperature control system is arranged in the tank body, and the automatic temperature control system automatically controls the temperature of the material in the tank body.

[0011] In one embodiment, a second filter screen is arranged in the rear end region, and the edge of the second filter screen is connected to the inner wall of the tank body.

[0012] In one embodiment, a third feeding port is arranged on the tank body above the second stirring device, and the third feeding port is used to add an organic solvent into the region between the first filter screen and the second filter screen.

[0013] In one embodiment, an exhaust hole is arranged on the top of the tank body.

[0014] In one embodiment, the automatic temperature control system comprises a heating device and a temperature sensor electrically connected to the heating device.

[0015] In one embodiment, the first stirring device and the second stirring device have the same structure, and the first stirring device comprises a power unit, a speed reducer, a stirring shaft and a paddle.

[0016] The one or more technical solutions described above in the embodiments of the present application have at least the following technical effects or advantages:

[0017] The wool wax production heating and dissolving tank provided by the embodiment of the utility model, through the first stirring device, the organic solvent and lanolin in the tank body are fully stirred, the contact area is effectively increased, so that the dissolving speed of the lanolin is greatly improved, and the production cycle is shortened. And the setting of the automatic temperature control system can accurately control the temperature of the materials in the tank body, avoids the problem of incomplete dissolution or quality decline of the lanolin due to too high or too low temperature, and guarantees the stability of product quality. In addition, the ingenious design of the baffle and the first filter screen makes only the completely dissolved lanolin can pass through the filter screen to reach the rear end area and be discharged from the discharge port, effectively prevents the undissolved lanolin particles from entering the next process, and further improves the purity and quality of the product. The structure design of the utility model is reasonable, simple to operate, reduces the labor intensity of workers, and improves the production efficiency. In summary, the wool wax production heating and dissolving tank has the advantages of improving production efficiency, guaranteeing product quality and reducing labor intensity. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained without creative labor on the basis of these drawings.

[0019] Figure 1 The structure schematic diagram of the wool wax production heating and dissolving tank provided by the embodiment of the utility model.

[0020] Among them, various signs are as follows:

[0021] 1, tank body;2, baffle;3, first filter screen;4, first stirring device;5, second filter screen;6, second stirring device;11, first inlet;12, second inlet;13, discharge port;14, third inlet;15, exhaust hole. DETAILED DESCRIPTION

[0022] The embodiment of the utility model is described in detail below, and the examples of the embodiment are shown in the drawings, wherein the same or similar signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the utility model, and cannot be understood as limiting the utility model.

[0023] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.

[0025] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0026] See also Figure 1 , an embodiment of the present application provides a heating and dissolving tank for wool wax production, comprising a tank body 1, a partition 2, a first filter screen 3, a first stirring device 4, and an automatic temperature control system. A first feeding port 11 and a second feeding port 12 are provided at the top of one side of the tank body 1. The first feeding port 11 and the second feeding port are used to add wool wax and an organic solvent, respectively. A discharge port 13 is provided at the bottom of the other side of the tank body 1; the partition 2 is provided inside the tank body 1, and the partition 2 divides the tank body 1 into a front end area and a rear end area, and the discharge port 13 is provided in the rear end area; the first filter screen 3 is provided on the top of the partition 2, and the edge of the first filter screen 3 is connected to the inner wall of the tank body 1; the first stirring device 4 is provided in the tank body 1, and the first stirring device 4 is used to stir the material in the front end area; the automatic temperature control system is provided in the tank body 1, and the automatic temperature control system automatically adjusts the temperature of the material in the tank body 1.

[0027] Lanolin and organic solvent are continuously added into the tank body 1 through the first feeding port 11 and the second feeding port 12 respectively. The lanolin and organic solvent (specifically, ethanol, etc.) in the front end area are stirred by the first stirring device 4 and the temperature is controlled by the automatic temperature control system. The lanolin is rapidly dissolved into the organic solvent. The dissolved lanolin then passes through the first filter 3 above the baffle, enters the rear end area, and is discharged from the discharge port 13, completing the dissolution process.

[0028] Alternatively, an organic solvent with a lower density, such as ethanol, may be used as the dissolving liquid. Since the undissolved lanolin has a higher density than ethanol, the undissolved lanolin will sink to the lower layer of the front region. The baffle prevents the undissolved lanolin from flowing into the rear region, thereby reducing the filtration pressure of the first filter screen 3.

[0029] In one embodiment, a second filter screen 5 and a second stirring device 6 are further included. The second filter screen 5 is disposed in the rear end region, with its edge connected to the inner wall of the tank body 1. The second stirring device 6 is disposed in the region between the first filter screen 3 and the second filter screen 5, with the stirring shaft of the second stirring device 6 positioned horizontally. The second stirring device 6 further stirs the material entering the rear end, further ensuring that the lanolin in the organic solvent is thoroughly dissolved. The second filter screen 5 further filters the material, preventing undissolved lanolin from being discharged from the discharge port 13.

[0030] Optionally, the mesh size of the second filter screen 5 may be set to be smaller than the mesh size of the first filter screen 3 .

[0031] In one embodiment, a third feed port 14 is provided on the tank body 1 above the second stirring device 6. The third feed port 14 is used to add an organic solvent to the area between the first filter 3 and the second filter 5. By providing the third feed port 14 and using the third feed port 14 to add the organic solvent to the area between the first filter 3 and the second filter 5, the organic solvent in the area between the first filter 3 and the second filter 5 is ensured to be in excess, thereby ensuring that the lanolin therein is completely dissolved.

[0032] In one embodiment, a vent hole 15 is further provided on the top of the tank body 1. The vent hole 15 can discharge the gas generated in the tank body 1 during the dissolution of lanolin, thereby maintaining the pressure in the tank body 1.

[0033] In one embodiment, the automatic temperature control system includes a heating device and a temperature sensor electrically connected to the heating device. The temperature sensor monitors the temperature of the material inside the tank 1 in real time, compares the actual detected temperature with a reference temperature, and controls the output power of the heating device based on the comparison result to achieve automatic temperature regulation.

[0034] In one embodiment, the first stirring device 4 and the second stirring device 6 have the same structure. The first stirring device 4 includes a power unit (specifically a motor), a reducer, a stirring shaft, and a paddle. The power unit and the reducer are both arranged on the tank body 1. The power output shaft of the power unit is connected to the reducer. The stirring shaft is rotatably arranged on the tank body 1. One end of the stirring shaft is connected to the reducer, and the other end of the stirring shaft extends into the interior of the tank body 1. The paddle is installed on the stirring shaft.

[0035] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A heating and dissolving tank for wool wax production, characterized in that: The heating and dissolving tank for producing wool wax comprises: A tank body, wherein a first feed inlet and a second feed inlet are provided on the top of one side of the tank body, wherein the first feed inlet and the second feed inlet are used for adding wool wax and organic solvent respectively, and a discharge port is provided at the bottom of the other side of the tank body; A partition, the partition is arranged inside the tank body, the partition separates the tank body into a front end area and a rear end area, and the discharge port is arranged in the rear end area; a first filter screen, the first filter screen being disposed on the top of the partition, and an edge of the first filter screen being connected to the inner wall of the tank body; a first stirring device, the first stirring device being disposed in the tank body and being used to stir the material in the front end area; An automatic temperature control system is provided in the tank body, and the automatic temperature control system automatically adjusts the temperature of the material in the tank body.

2. The heating and dissolving tank for wool wax production according to claim 1, characterized in that: It also includes a second filter screen and a second stirring device. The second filter screen is arranged in the rear end area, and the edge of the second filter screen is connected to the inner wall of the tank body. The second stirring device is arranged in the area between the first filter screen and the second filter screen, and the stirring shaft of the second stirring device is arranged horizontally.

3. The heating and dissolving tank for wool wax production according to claim 2, characterized in that: A third feed inlet is provided on the tank body above the second stirring device, and the third feed inlet is used to add an organic solvent into the area between the first filter screen and the second filter screen.

4. The heating and dissolving tank for wool wax production according to claim 1, characterized in that: The top of the tank body is also provided with an exhaust hole.

5. The heating and dissolving tank for wool wax production according to claim 1, characterized in that: The automatic temperature control system includes a heating device and a temperature sensor electrically connected to the heating device.

6. The heating and dissolving tank for wool wax production according to claim 2, characterized in that: The first stirring device and the second stirring device have the same structure. The first stirring device includes a power unit, a reducer, a stirring shaft, and a paddle. The power unit and the reducer are both arranged on the tank body. The power output shaft of the power unit is connected to the reducer. The stirring shaft is rotatably arranged on the tank body. One end of the stirring shaft is connected to the reducer, and the other end of the stirring shaft extends into the interior of the tank body. The paddle is installed on the stirring shaft.

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