Auxiliary tool for detecting end face run-out and spigot run-out of input flange of speed reducer

By designing auxiliary tooling, the inspection process of flange end faces and stop runout is simplified, solving the problems of high cost and low efficiency in existing technologies and achieving low-cost and high-precision inspection results.

CN223435528UActive Publication Date: 2025-10-14ZHEJIANG FIXEDSTAR POWER TRANSMISSION TECH CO LTD
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Patent Information

Application Number
CN202422586261.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-10-14
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

It is difficult to detect the runout tolerance of flanges efficiently and at low cost with existing technologies, especially the runout tolerance of the outer circumferential surface. Conventional methods are costly and inconvenient.

Method used

An auxiliary tooling was designed, including a pin, a locking sleeve, a sliding sleeve, a locking nut, a magnetic base and a handle. The runout inspection of the flange end face and the stop was achieved by assembling and rotating the handle, which simplified the inspection process.

Benefits of technology

It reduces the testing cost, shortens the testing cycle, improves the testing accuracy and reduces the production scrap rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an auxiliary tool for detecting end face run-out and spigot run-out of an input flange of a speed reducer, and belongs to the field of flange adjustment and detection. One end of the auxiliary tool penetrates through an inner hole of a flange to be connected with a hollow shaft on the other end face of the flange, and the auxiliary tool comprises a pin shaft, two ends of the pin shaft penetrate through the inner hole of the flange, and one end of the pin shaft is inserted into the inner wall of the hollow shaft; the expansion sleeve sleeves one end, far away from the hollow shaft, of the pin shaft; the sliding sleeve sleeves the pin shaft in a sliding manner, and one end of the sliding sleeve abuts against the expansion sleeve; the locking nut sleeves the pin shaft, and one end of the locking nut abuts against the sliding sleeve; the magnetic gauge stand is adsorbed on one end of the locking nut, and the magnetic gauge stand is positioned on the outer side of the flange; the at least two handles are respectively inserted into the sliding sleeve and the locking nut; the sliding sleeve and the locking nut are each provided with an installation hole allowing the handle to be inserted therein. The auxiliary tool for testing the end face run-out and spigot run-out of the input flange of the speed reducer has the beneficial effects that the testing process is simplified, and the testing period is shortened.
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Description

Technical Field

[0001] The present application relates to the field of flange adjustment inspection, and in particular, to an auxiliary tooling for inspecting the end face runout and stop runout of a reducer input flange. Background Art

[0002] During the machining process, various flanges are often involved. In situations where flange machining accuracy is relatively high, especially when the accuracy of the flange's outer surface is relatively high, the tolerance of the flange's outer circumference is often strictly limited. For example, various form and position tolerances must be limited to a relatively small range. Currently, the difficulty in testing such flanges lies in the detection of the runout tolerance within the position tolerance. Generally, the runout tolerance value cannot be directly measured and read using general measuring tools, which is also a problem encountered in testing the runout tolerance.

[0003] The common detection means is to use the three-coordinate method to perform detection or use dedicated electronic equipment to perform measurement, but the cost of using the three-coordinate method and dedicated electronic equipment is relatively high, and the inspection process is auxiliary. Utility Model Content

[0004] The content of this application is used to briefly introduce concepts that will be described in detail in the detailed description section below. The content of this application is not intended to identify key features or essential features of the technical solution for which protection is sought, nor is it intended to limit the scope of the technical solution for which protection is sought.

[0005] In order to solve the technical problems mentioned in the above background technology section, some embodiments of the present application provide an auxiliary tool for testing the end face runout and the seam runout of the reducer input flange. One end of the auxiliary tool passes through the inner hole of the flange and is connected to the hollow shaft on the other end face of the flange, including:

[0006] A pin shaft, both ends of which pass through the inner hole of the flange and one end of which is inserted into the inner wall of the hollow shaft;

[0007] The expansion sleeve is mounted on the end of the pin away from the hollow shaft;

[0008] A sliding sleeve is provided on the pin shaft and one end of the sliding sleeve abuts against the expansion sleeve;

[0009] A locking nut is sleeved on the pin and has one end abutting against the sliding sleeve;

[0010] The magnetic base is attached to one end of the locking nut and is located on the outside of the flange;

[0011] At least two handles are inserted into the sliding sleeve and the locking nut respectively;

[0012] The mounting hole is provided on the slide sleeve and the locking nut.

[0013] After the structure (except the magnetic base) is assembled, the locking nut and the slide sleeve are screwed by inserting two handles into the mounting holes of the locking nut and the slide sleeve, the slide sleeve is moved towards the hollow shaft, in the process of moving, the one end of the slide sleeve extrudes the expansion sleeve, the expansion sleeve is deformed, the inside of the expansion sleeve tightly holds the pin shaft, the outside of the expansion sleeve tightly expands the inner wall of the hollow shaft, at this time, the end face of the locking nut is adsorbed on the magnetic base, the watch needle is hit on the flange end face / or the cylindrical surface of the stopper, and then the handle is rotated to drive the hollow shaft to rotate for inspection. After the inspection is completed, the locking nut is loosened, the outer circle of the expansion sleeve is contracted, the inside of the expansion sleeve is loosened, the tool can be conveniently taken out, and the next inspection can be continued. Therefore, through the effect of the auxiliary tool, the inspection process is simplified, the inspection period is shortened, the cost is reduced, the inspection precision is improved, and the production of the batch of waste products is reduced.

[0014] Further, the mounting holes are a plurality of and uniformly distributed on the end faces of the slide sleeve and the locking nut.

[0015] Further, the slide sleeve is provided with four mounting holes, and a steel ball is arranged in at least one mounting hole of the slide sleeve.

[0016] Further, a clamping screw is arranged in the mounting hole provided with the steel ball, and a gap is formed between the clamping screw and the steel ball.

[0017] Further, a slide channel is formed in the pin shaft for the movement of the steel ball.

[0018] Further, a limiting portion is arranged on the pin shaft, and one end of the limiting portion abuts against the expansion sleeve.

[0019] Further, the end faces of the two ends of the pin shaft are changed into chamfered portions.

[0020] Further, the slide sleeve comprises:

[0021] a sleeve body;

[0022] a first abutting portion fixedly arranged on one end of the sleeve body;

[0023] a second abutting portion fixedly arranged on the other end of the sleeve body;

[0024] one end of the first abutting portion abuts against the expansion sleeve, one end of the second abutting portion abuts against the locking nut, and the mounting hole is arranged on the sleeve body.

[0025] Further, the sleeve body, the first abutting portion and the second abutting portion are integrally formed.

[0026] The application has the beneficial effects of providing a speed reducer input flange end face run-out and stopper run-out inspection auxiliary tool which simplifies the inspection process and shortens the inspection cycle. BRIEF DESCRIPTION OF DRAWINGS

[0027] The accompanying drawings, which form a part of this application, are intended to provide further understanding of the application and are incorporated herein in their entirety, and they are intended to explain the application further and make the other features, objectives, and advantages of the application more apparent. The schematic embodiment drawings of the application and the description thereof are used to explain the application and do not constitute an improper limitation on the application.

[0028] In addition, throughout the drawings, the same or similar reference signs represent the same or similar elements. It should be understood that the drawings are schematic, and the elements and elements are not necessarily drawn according to the scale.

[0029] In the drawings:

[0030] Figure 1 is a whole schematic diagram according to the embodiment of the application;

[0031] Figure 2 is a structural schematic diagram of a part of the embodiment, mainly showing the auxiliary tool;

[0032] Figure 3 is a sectional view of a part of the embodiment, mainly showing the sliding sleeve;

[0033] Figure 4 is an enlarged view of A of Figure 2

[0034] Reference signs:

[0035] 1, flange; 2, hollow shaft; 3, pin shaft; 4, expansion sleeve; 5, sliding sleeve; 6, locking nut; 7, magnetic base; 8, handle; 9, mounting hole; 10, steel ball; 11, sliding way; 12, set screw; 13, limiting part; 14, chamfered part; 15, sleeve body; 16, first abutting part; 17, second abutting part. DETAILED DESCRIPTION

[0036] Embodiments of the present disclosure will be described in more detail with reference to the drawings. Although certain embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure can be implemented in various forms, and should not be interpreted as being limited to the embodiments set forth herein. On the contrary, these embodiments are provided to make the present disclosure more thorough and complete. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes, and are not intended to limit the scope of protection of the present disclosure.

[0037] In addition, it should be further noted that only the parts related to the application are shown in the drawings. The embodiments in the present disclosure and the features in the embodiments can be combined with each other without conflict.​

[0038] It should be noted that the "first", "second", and the like concepts mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.

[0039] It should be noted that the "one", "multiple" modification mentioned in the present disclosure is illustrative but not restrictive, and those skilled in the art should understand that unless the context clearly indicates otherwise, it should be understood as "one or more".

[0040] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0041] Referring to Figures 1-4 , the auxiliary tool for checking the end face runout and the stopper runout of the input flange of the speed reducer, one end of the auxiliary tool penetrates the inner hole of the flange 1 and is connected with the hollow shaft 2 on the other end face of the flange 1, and the auxiliary tool comprises a pin shaft 3, an expansion sleeve 4, a sliding sleeve 5, a locking nut 6, a magnetic table seat 7 and a handle 8; the pin shaft 3 penetrates the inner hole provided on the flange 1 at both ends, and one end is inserted into the inner wall of the hollow shaft 2; the expansion sleeve 4 is sleeved on one end of the pin shaft 3 away from the hollow shaft 2; the sliding sleeve 5 is sleeved on the pin shaft 3 and abuts against the expansion sleeve 4 at one end; the sliding sleeve 5 and the pin shaft 3 are in sliding fit; the locking nut 6 is sleeved on the pin shaft 3 and abuts against the sliding sleeve 5 at one end; the magnetic table seat 7 is adsorbed on one end of the locking nut 6, and the magnetic table seat 7 is located on the outside of the flange 1; the magnetic table seat 7 is a prior art, and products on the market can be used, such as model MGU-530D. The mounting holes 9 for inserting the handle 8 are formed on the sliding sleeve 5 and the locking nut 6. After the above structure (except the magnetic table seat 7) is assembled in sequence, the handle 8 is inserted into the mounting hole 9 of the locking nut 6 and the sliding sleeve 5 respectively to tighten the locking nut 6 and the sliding sleeve 5, so that the sliding sleeve 5 moves towards the side of the hollow shaft 2. During the movement, one end of the sliding sleeve 5 extrudes the expansion sleeve 4, so that the expansion sleeve 4 deforms, the inside of the expansion sleeve 4 tightly holds the pin shaft 3, and the outside of the expansion sleeve 4 tightly expands the inner wall of the hollow shaft 2. At this time, the end face of the locking nut 6 is adsorbed on the magnetic table seat 7, a watch needle is hit on the end face of the flange 1 and / or the stopper cylindrical surface which needs to be measured, and then the handle 8 is rotated to drive the hollow shaft 2 to rotate, so that the checking can be performed. After the checking is completed, the locking nut 6 is loosened, the outer circle of the expansion sleeve 4 is contracted, the inside of the expansion sleeve 4 is loosened, and then the tool can be conveniently taken out for the next checking. Thus, through the action of the above auxiliary tool, the checking process is simplified, the checking period is shortened, the cost is reduced, the checking precision is improved, and the production of the batch of waste products is reduced.

[0042] The mounting holes 9 are evenly distributed on the end faces of the sleeve 5 and the lock nut 6. Specifically, four mounting holes 9 are distributed on the sleeve 5 and the lock nut 6 respectively. Thus, the handle 8 can be inserted at a position for facilitating force application, and the convenience of inspection is improved.

[0043] The steel ball 10 is mounted in the mounting hole 9 of the sleeve 5. The circumferential direction of the sleeve 5 is limited during movement of the sleeve 5.

[0044] The slide 11 for movement of the steel ball 10 is formed on the pin shaft 3.

[0045] The mounting hole 9 in which the steel ball 10 is mounted is provided with the set screw 12 to prevent the steel ball 10 from falling off. The set screw 12 and the steel ball 10 have a gap therebetween to ensure normal rotation of the steel ball 10.

[0046] The limiting portion 13 is provided on the pin shaft 3, and one end of the limiting portion 13 abuts against the expansion sleeve 4 to prevent the expansion sleeve 4 from being separated from one end of the pin shaft 3.

[0047] The end faces of the two ends of the pin shaft 3 are changed into the chamfered portion 14 to facilitate insertion of the pin shaft 3 into the hollow shaft 2.

[0048] The sleeve 5 includes the sleeve body 15, the first abutting portion 16 and the second abutting portion 17. The first abutting portion 16 and the second abutting portion 17 are respectively fixed on the two ends of the sleeve body 15, and one end of the first abutting portion 16 abuts against the expansion sleeve 4, and one end of the second abutting portion 17 abuts against the lock nut 6. The mounting hole 9 is located on the sleeve body 15. The sleeve body 15, the first abutting portion 16 and the second abutting portion 17 are integrally formed.

[0049] The above description is only some of the preferred embodiments of the present disclosure and the explanation of the applied technical principles. Those skilled in the art should understand that the scope of the application involved in the embodiments of the present disclosure is not limited to the technical solutions formed by the specific combinations of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or equivalent features without departing from the above inventive concept. For example, the above features and the technical features disclosed in the embodiments of the present disclosure (but not limited to) having similar functions are replaced with each other to form a technical solution.

Claims

1. An auxiliary tool for testing the end face runout and the seam runout of the reducer input flange. One end of the auxiliary tool passes through the inner hole of the flange and is connected to the hollow shaft on the other end face of the flange. The characteristics are: include: A pin shaft, both ends of which pass through the inner hole of the flange and one end of which is inserted into the inner wall of the hollow shaft; An expansion sleeve is sleeved on the end of the pin away from the hollow shaft; A sliding sleeve, the sliding sleeve is arranged on the pin shaft and one end of the sliding sleeve abuts against the expansion sleeve; A locking nut, sleeved on the pin shaft and with one end abutting against the sliding sleeve; A magnetic base is attached to one end of the locking nut and is located outside the flange; At least two handles, respectively inserted into the sliding sleeve and the locking nut; The sliding sleeve and the locking nut are both provided with mounting holes for the handle to be inserted into.

2. The auxiliary tooling for testing the end face runout and the seam runout of the reducer input flange according to claim 1 is characterized in that: There are a plurality of mounting holes which are evenly distributed on the end surfaces of the sliding sleeve and the locking nut.

3. The auxiliary tool for testing the end face runout and the seam runout of the reducer input flange according to claim 2, characterized in that: Four mounting holes are distributed on the sliding sleeve, and a steel ball is installed in at least one mounting hole of the sliding sleeve.

4. The auxiliary tool for testing the end face runout and the seam runout of the reducer input flange according to claim 3, characterized in that: A set screw is provided in the mounting hole in which the steel ball is mounted, and a gap is provided between the set screw and the steel ball.

5. The auxiliary tool for testing the end face runout and the seam runout of the reducer input flange according to claim 4, characterized in that: The pin shaft is provided with a slideway for the steel ball to move.

6. The auxiliary tool for testing the end face runout and the seam runout of the reducer input flange according to claim 1, characterized in that: A limiting portion is provided on the pin shaft, and one end of the limiting portion abuts against the expansion sleeve.

7. The auxiliary tool for testing the end face runout and the seam runout of the reducer input flange according to claim 1, characterized in that: The end surfaces at both ends of the pin shaft are transformed into chamfered portions.

8. The auxiliary tool for testing the end face runout and the seam runout of the reducer input flange according to claim 1, characterized in that: The sliding sleeve comprises: Housing; A first abutting portion, fixedly disposed on one end of the sleeve; A second abutting portion is fixedly disposed on the other end of the sleeve; One end of the first abutting portion abuts against the expansion sleeve, one end of the second abutting portion abuts against the locking nut, and the mounting hole is located on the sleeve body.

9. The auxiliary tool for testing the end face runout and the seam runout of the reducer input flange according to claim 8, characterized in that: The sleeve body, the first abutting portion and the second abutting portion are an integrally formed structure.