Connection table mechanism

By using a rotating shaft active roller and a magnetic wheel transmission module in the LED die-bonding machine docking station mechanism, the dust pollution problem caused by belt aging is solved, and the cleanliness of the PCB board and the workshop is guaranteed, as well as the transmission stability.

CN223436504UActive Publication Date: 2025-10-14SHENZHEN XINYICHANG TECH CO LTD
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Patent Information

Application Number
CN202422816836.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-10-14
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

In the docking station mechanism of existing LED die-bonding machines, static friction between the belt and the driving and driven pulleys causes the belt to shed dust after aging, contaminating the PCB boards and the production workshop environment, making it impossible to ensure cleanliness.

Method used

Active rollers are installed on multiple rotating shafts, and contactless transmission is achieved through magnetic wheels and synchronous belt drive modules to avoid dust generated by belt aging. Anti-static rubber rollers are used to support the PCB board, and the position of the PCB board is precisely controlled in combination with photoelectric sensors and blocking components.

Benefits of technology

It achieves dust-free pollution, ensures the cleanliness of PCB boards and production workshops, and the contact area between the active roller and the PCB board is small, which does not damage the board, and the transmission process is stable and efficient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a connection table mechanism which comprises an installation base and two vertical plates arranged on the installation base in a left-right opposite mode, a space is formed between the two vertical plates, and a plurality of rotating shafts are arranged on the vertical plates in a penetrating mode. The multiple rotating shafts are sequentially arranged at intervals from front to back in the length direction of the vertical plate and can rotate relative to the vertical plate, one end of each rotating shaft is located in the space and sleeved with a driving roller, the other end of each rotating shaft is located outside the space, and the other ends of the multiple rotating shafts are all connected with a transmission assembly. And the transmission assembly is connected with a driving motor, the driving motor is arranged on the side, away from the space, of the vertical plate, and the driving motor is used for driving the multiple rotating shafts to rotate through the transmission assembly, so that the driving rollers at one ends of the multiple rotating shafts can be driven to rotate. According to the utility model, the cleanliness of the PCB and a production workshop can be ensured, and the production requirements are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of LED crystal bonding machines, in particular to a docking station mechanism. Background Art

[0002] The docking station mechanism of the existing LED crystal bonding machine generally includes a mounting base and two vertical plates arranged on the mounting base and arranged opposite to each other on the left and right. A space is formed between the two vertical plates. A driving motor is provided on the side of one end of the vertical plate away from the space. The output end of the driving motor passes through the through hole of the vertical plate and is located in the space. A driving wheel is provided on the output end of the driving motor. A driven wheel is rotatably provided on the side of the other end of the vertical plate close to the space. Belts are provided on the driving wheel and the driven wheel. In actual application, the driving wheel is driven to rotate by the driving motor, thereby driving the driven wheel and the belt to rotate. The rotation of the belt can drive the PCB board on the belts on the two vertical plates to move, so that the PCB board that has completed the previous process can be transported to the next process.

[0003] In the above structure, due to static friction between the belt and the driving and driven pulleys, when the belt ages due to long-term use, it will produce dust due to friction. Since there is a large area of ​​contact between the belt and the PCB board, the PCB board and the production workshop environment will be contaminated. The cleanliness of the PCB board and the production workshop cannot be guaranteed, and production requirements cannot be met. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the utility model provides a docking station mechanism, which can ensure the cleanliness of PCB boards and production workshops and meet production requirements.

[0005] The technical solution adopted by the utility model to solve its technical problems is:

[0006] A docking platform mechanism comprises a mounting base and two vertical plates arranged on the mounting base and arranged opposite to each other on the left and right, a space being formed between the two vertical plates, a plurality of rotating shafts being provided through the vertical plates, the plurality of rotating shafts being arranged in sequence from front to back along the length direction of the vertical plates and being rotatable relative to the vertical plates respectively, one end of the rotating shaft being located in the space and being sleeved with a driving roller, the other end of the rotating shaft being located outside the space, the other ends of the plurality of rotating shafts being connected to a transmission assembly, the transmission assembly being connected to a driving motor, the driving motor being arranged on a side of the vertical plates away from the space, the driving motor being used to drive the plurality of rotating shafts to rotate through the transmission assembly, thereby driving the driving rollers at one end of the plurality of rotating shafts to rotate.

[0007] As a preferred technical scheme, the transmission assembly comprises a magnetic wheel transmission module and a synchronous belt transmission module, the other ends of the plurality of rotating shafts are connected with the magnetic wheel transmission module, and the magnetic wheel transmission module is connected with the driving motor through the synchronous belt transmission module.

[0008] As a preferred technical scheme, the magnetic wheel transmission module comprises a transmission shaft, a plurality of driving magnetic wheels and a plurality of driven magnetic wheels, the transmission shaft is rotatably arranged on the side of the vertical plate away from the space, the driving motor is located below the transmission shaft, the plurality of driven magnetic wheels and the plurality of rotating shafts are in one-to-one correspondence, the driven magnetic wheel is sleeved on the other end of the corresponding rotating shaft, the plurality of driving magnetic wheels and the plurality of driven magnetic wheels are in one-to-one correspondence, the driving magnetic wheel is respectively sleeved on the transmission shaft and is located below the corresponding driven magnetic wheel, and the driving magnetic wheel and the corresponding driven magnetic wheel have a gap and the axes thereof are vertically arranged.

[0009] As a preferred technical scheme, the synchronous belt transmission module comprises a driving synchronous pulley, a driven synchronous pulley and a synchronous belt sleeved on the driving synchronous pulley and the driven synchronous pulley, the driving synchronous pulley is sleeved on the output end of the driving motor, and the driven synchronous pulley is sleeved on the transmission shaft.

[0010] As a preferred technical scheme, the side of the vertical plate close to the space is rotatably provided with a plurality of passive rollers, each passive roller is located between two adjacent rotating shafts, and the passive roller corresponds to the driving roller.

[0011] As a preferred technical scheme, the driving roller and the passive roller are both anti-static rubber rollers.

[0012] As a preferred technical scheme, the space is provided with a first photoelectric sensor, the first photoelectric sensor is located between the first rotating shaft of the two vertical plates and is arranged on a support, the support is arranged on the mounting seat, and the first photoelectric sensor and the support are both located below the driving roller; the space is provided with a second photoelectric sensor, the second photoelectric sensor is located between the last rotating shaft of the two vertical plates and is arranged on a mounting bracket, the mounting bracket is arranged on the mounting seat, and the second photoelectric sensor and the mounting bracket are both located below the driving roller.

[0013] As a preferred technical scheme, the space is provided with a blocking assembly, the blocking assembly is located between the last rotating shaft of the two vertical plates, the blocking assembly comprises a driving cylinder and a blocking piece, the driving cylinder is arranged on the mounting bracket, the blocking piece is located above the driving cylinder and below the driving roller, the blocking piece is connected with the output end of the driving cylinder, and the driving cylinder is used for driving the blocking piece to move up and down.

[0014] As a preferred technical scheme, the vertical plate is provided with a plurality of through holes, a plurality of rotating shafts are respectively arranged in the plurality of through holes, a first bearing is arranged in the through hole, and the first bearing is sleeved on the corresponding rotating shaft.

[0015] As a preferred technical scheme, the vertical plate is provided with a plurality of through holes, a plurality of rotating shafts are respectively arranged in the plurality of through holes, a first bearing is arranged in the through hole, and the first bearing is sleeved on the corresponding rotating shaft.

[0016] The beneficial effects of the present application are as follows: the two vertical plates are used to realize the conveying of the PCB board through the plurality of rotating shafts at one end of the vertical plate, no belt is used, and thus the problem of dust falling due to belt aging is avoided, the environment of the PCB board and the production workshop is not polluted, the cleanliness of the PCB board and the production workshop is ensured, and the production requirement is met. BRIEF DESCRIPTION OF DRAWINGS

[0017] The present application will be further described below in combination with the drawings and embodiments.

[0018] Figure 1 is a first angle structure schematic view of a docking station mechanism provided by an embodiment of the present application;

[0019] Figure 2 is Figure 1 a second angle structure schematic view of the docking station mechanism shown in the figure;

[0020] Figure 3 is Figure 1 a third angle structure schematic view of the docking station mechanism shown in the figure. DETAILED DESCRIPTION

[0021] The concept, specific structure and generated technical effects of the present application will be described clearly and completely below in combination with the embodiments and drawings, so as to fully understand the purpose, features and effects of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application. In addition, all the coupling / connection relations involved in the patent do not mean that the components are directly connected, but means that a better coupling structure can be composed by adding or reducing coupling auxiliary components according to the specific implementation situation. The various technical features in the present application can be combined interactively without mutual contradiction and conflict.

[0022] Please refer to Figures 1 to 3An embodiment of the present invention provides a docking station mechanism, comprising a mounting base 10 and two vertical plates 20 disposed on the mounting base 10 and arranged opposite to each other on the left and right sides, with a space formed between the two vertical plates 20.

[0023] A plurality of rotating shafts 30 are provided through the vertical plate 20. The plurality of rotating shafts 30 are arranged in sequence from front to back along the length direction of the vertical plate 20 and can rotate relative to the vertical plate 20. Among the plurality of rotating shafts 30, the first rotating shaft 30 corresponds to one end of the vertical plate 20, and the last rotating shaft 30 corresponds to the other end of the vertical plate 20. The number of rotating shafts 30 can be set according to actual conditions. One end of the rotating shaft 30 is located in the space and is fitted with a driving roller 40, which is used to transport PCB boards. The other end of the rotating shaft 30 is located outside the space. The other ends of the plurality of rotating shafts 30 are connected to the transmission assembly 50, which is connected to the drive motor 60. The drive motor 60 is arranged on the side of the vertical plate 20 away from the space through the motor plate 61. The drive motor 60 is used to rotate the multiple rotating shafts 30 through the transmission assembly 50, thereby driving the driving rollers 40 at one end of the multiple rotating shafts 30 to rotate. In actual use, the rotation of the driving rollers 40 at one end of the multiple rotating shafts 30 of the two vertical plates 20 drives the PCB boards located on the driving rollers 40 at one end of the multiple rotating shafts 30 of the two vertical plates 20 to move from front to back, thereby transporting the PCB boards. By using the driving rollers 40 at one end of the multiple rotating shafts 30 of the two vertical plates 20 to transport the PCB boards, since there is no belt, dust loss caused by belt aging is eliminated, thereby preventing contamination of the PCB boards and the production workshop environment. This ensures the cleanliness of the PCB boards and the production workshop, meeting production requirements. In addition, the contact area between the driving rollers 40 and the PCB boards is small, preventing damage to the PCB boards.

[0024] In this embodiment, the vertical plate 20 is provided with a plurality of through holes 21, and a plurality of rotating shafts 30 are respectively provided in the plurality of through holes 21. A first bearing 22 is provided in the through hole 21, and the first bearing 22 is sleeved on the corresponding rotating shaft 30. The first bearing 22 is used to provide rotational support for the corresponding rotating shaft 30.

[0025] The transmission assembly 50 includes a magnetic wheel transmission module and a synchronous belt transmission module. The other ends of the multiple rotating shafts 30 are connected to the magnetic wheel transmission module, and the magnetic wheel transmission module is connected to the drive motor 60 through the synchronous belt transmission module.

[0026] Specifically, the magnetic wheel transmission module includes a transmission shaft 51, a plurality of driving magnetic wheels 52, and a plurality of driven magnetic wheels 53. The transmission shaft 51 is rotatably arranged on the side of the stand plate 20 away from the space through a bearing seat 511. The number of bearing seats 511 can be set according to actual conditions. The plurality of driven magnetic wheels 53 and the plurality of rotating shafts 30 correspond one-to-one. The driven magnetic wheels 53 are sleeved on the other end of the corresponding rotating shafts 30. The plurality of driving magnetic wheels 52 and the plurality of driven magnetic wheels 53 correspond one-to-one. The plurality of driving magnetic wheels 52 are respectively sleeved on the transmission shaft 51 and are respectively located below the corresponding driven magnetic wheels 53. The driving magnetic wheels 52 and the corresponding driven magnetic wheels 53 have a gap therebetween, and the axes of the two are vertically arranged. The driving motor 60 is located below the transmission shaft 51. The synchronous belt transmission module includes a driving synchronous belt wheel 54, a driven synchronous belt wheel 55, and a synchronous belt 56 sleeved on the driving synchronous belt wheel 54 and the driven synchronous belt wheel 55. The driving synchronous belt wheel 54 is sleeved on the output end of the driving motor 60. The driven synchronous belt wheel 55 is sleeved on the transmission shaft 51. The driving motor 60 is used to drive the driving synchronous belt wheel 54 to rotate. Under the action of the driven synchronous belt wheel 55 and the synchronous belt 56, the transmission shaft 51 can be driven to rotate. The rotation of the transmission shaft 51 can drive the plurality of driving magnetic wheels 52 to rotate. By using the principle of mutual action of attractive force and repulsive force between the driving magnetic wheels 52 and the corresponding driven magnetic wheels 53, the corresponding driven magnetic wheels 53 can be driven to rotate by the driving magnetic wheels 52, and the corresponding rotating shafts 30 can be further driven to rotate. The magnetic wheel transmission module is used for transmission, which can realize contactless transmission, has no mechanical wear and noise, and will not produce dust, thereby ensuring the cleanliness of the PCB and the production workshop. Arranging the driving motor 60 below the transmission shaft 51 and connecting the magnetic wheel transmission module and the synchronous belt transmission module can reduce the overall length of the connection table mechanism.

[0027] The side of the stand plate 20 close to the space is rotatably provided with a plurality of passive rollers 70. Each passive roller 70 is located between two adjacent rotating shafts 30. The passive rollers 70 correspond to the driving rollers 40. In this embodiment, the number of passive rollers 70 is two less than the number of driving rollers 40. Understandably, the number of passive rollers 70 can be set according to actual conditions. The passive rollers 70 are used to support the PCB.

[0028] In this embodiment, the side of the stand plate 20 close to the space is provided with a plurality of mounting holes 23. A plurality of mounting shafts are rotatably arranged in the plurality of mounting holes 23 respectively. The mounting shafts partially extend out of the corresponding mounting holes 23 and are located in the space. The plurality of passive rollers 70 and the plurality of mounting shafts correspond one-to-one. The plurality of passive rollers 70 are respectively sleeved on the corresponding mounting shafts. Second bearings are arranged in the mounting holes 23. The second bearings are sleeved on the outer periphery of the corresponding mounting shafts. The second bearings are used to provide rotational support for the corresponding mounting shafts.

[0029] Both the active roller 40 and the passive roller 70 are anti-static rubber rollers. The anti-static rubber rollers prevent static electricity from accumulating, thereby avoiding damage to the PCB. They are also non-slip, wear-resistant, and pressure-resistant, ensuring stability during the movement of the PCB.

[0030] Furthermore, a first photoelectric sensor 81 is provided within the space. The first photoelectric sensor 81 is located between the first rotating shafts 30 of the two vertical panels 20 and mounted on a bracket 811. The bracket 811 is mounted on the mounting base 10. Both the first photoelectric sensor 81 and the bracket 811 are located below the driving roller 40. Both the first photoelectric sensor 81 and the bracket 811 are located near the right vertical panel 20. The first photoelectric sensor 81 is a conventional diffuse reflection type photoelectric switch. The first photoelectric sensor 81 is used to detect the position of the PCB. The bracket 811 provides mounting support for the first photoelectric sensor 81. In actual use, when a PCB board that has completed a previous process moves to a position above the first photoelectric sensor 81, the first photoelectric sensor 81 detects the position of the PCB board. The PCB board is then positioned on the driving roller 40 at one end of the first rotating shafts 30 of the two vertical panels 20. The driving rollers 40 at the ends of the multiple rotating shafts 30 of the two vertical panels 20 then drive the PCB board from front to back.

[0031] In this embodiment, the bracket 811 is L-shaped, including a horizontal portion 8112 and a vertical portion 8111. The horizontal portion 8112 is arranged horizontally, and one end of the horizontal portion 8112 is set on the mounting seat 10. The vertical portion 8111 is arranged vertically, and one end of the vertical portion 8111 is connected to the other end of the horizontal portion 8112. The other end of the vertical portion 8111 faces upward and is provided with the first photoelectric sensor 81.

[0032] A second photoelectric sensor 82 is provided within the space. The second photoelectric sensor 82 is located between the last rotating shaft 30 of the two vertical plates 20 and is mounted on a mounting bracket 821. The mounting bracket 821 is mounted on the mounting base 10. The second photoelectric sensor 82 and the mounting bracket 851 are both located below the active roller 40. Both the second photoelectric sensor 82 and the mounting bracket 821 are located near the right vertical plate 20. The second photoelectric sensor 82 is a conventional diffuse reflection type photoelectric switch. The second photoelectric sensor 82 is used to detect the position of the PCB. The mounting bracket 821 provides mounting support for the second photoelectric sensor 82. In actual use, when the PCB moves to a position above the second photoelectric sensor 82, the second photoelectric sensor 82 can detect the position of the PCB.

[0033] In this embodiment, the mounting frame 82 includes a base 8212 and a horizontal plate 8211. The base 8212 is set on the mounting base 10, and the horizontal plate 8211 is arranged horizontally. One end of the horizontal plate 8211 is set at the top of the base 8212, and the other end of the horizontal plate 8211 extends backward. A mounting member 822 is provided on one side of the other end of the horizontal plate 8211, and the second photoelectric sensor 82 is set on the mounting member 822.

[0034] Furthermore, a blocking assembly is provided within the space, located between the last rotating shaft 30 of the two vertical plates 20. The blocking assembly is located between the right vertical plate 20 and the second photoelectric sensor 82. The blocking assembly comprises a drive cylinder 91 and a stopper 92. The drive cylinder 91 is mounted on a mounting frame 821. Specifically, the drive cylinder 91 is attached to the other end of the horizontal plate 8211 via a cylinder plate 911. The stopper 92 is located above the drive cylinder 91 and below the driving roller 40. The stopper 92 is connected to the output end of the drive cylinder 91, and the drive cylinder 91 is used to drive the stopper 92 up and down. In actual use, the drive cylinder 91 first drives the stopper 92 upward, so that the stopper 92 is partially located above the driving roller 40. When the PCB board moves to a position above the second photoelectric sensor 82, the PCB board abuts against the stopper 92, thereby blocking the PCB board and stopping it, facilitating processing in the next step.

[0035] The above is a specific description of the preferred implementation of the present invention, but the invention of the present invention is not limited to the embodiments. Those skilled in the art can make various equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of this application.

Claims

1. A docking station mechanism, comprising a mounting base and two vertical plates disposed on the mounting base and arranged opposite to each other, with a space formed between the two vertical plates, characterized in that: The vertical plate is provided with multiple rotating shafts, which are arranged in sequence from front to back along the length direction of the vertical plate and can rotate relative to the vertical plate respectively. One end of the rotating shaft is located in the space and is provided with a driving roller. The other end of the rotating shaft is located outside the space. The other ends of the multiple rotating shafts are connected to the transmission assembly, and the transmission assembly is connected to the drive motor. The drive motor is arranged on the side of the vertical plate away from the space. The drive motor is used to drive the multiple rotating shafts to rotate through the transmission assembly, thereby driving the driving rollers at one end of the multiple rotating shafts to rotate.

2. The docking station mechanism according to claim 1, characterized in that: The transmission assembly includes a magnetic wheel transmission module and a synchronous belt transmission module. The other ends of the multiple rotating shafts are connected to the magnetic wheel transmission module, and the magnetic wheel transmission module is connected to the drive motor through the synchronous belt transmission module.

3. The docking station mechanism according to claim 2, characterized in that: The magnetic wheel transmission module includes a transmission shaft, multiple active magnetic wheels and multiple driven magnetic wheels. The transmission shaft is rotatably arranged on a side of the vertical plate away from the space. The drive motor is located below the transmission shaft. The multiple driven magnetic wheels correspond to the multiple rotating shafts one-to-one. The driven magnetic wheels are sleeved on the other end of the corresponding rotating shafts. The multiple active magnetic wheels correspond to the multiple driven magnetic wheels one-to-one. The multiple active magnetic wheels are respectively sleeved on the transmission shaft and are respectively located below the corresponding driven magnetic wheels. There is a gap between the active magnetic wheel and the corresponding driven magnetic wheel, and the axes of the two are arranged vertically.

4. The docking station mechanism according to claim 3, characterized in that: The synchronous belt transmission module includes a driving synchronous pulley, a driven synchronous pulley and a synchronous belt sleeved on the driving synchronous pulley and the driven synchronous pulley. The driving synchronous pulley is sleeved on the output end of the driving motor, and the driven synchronous pulley is sleeved on the transmission shaft.

5. The docking station mechanism according to claim 1, characterized in that: A plurality of passive rollers are rotatably provided on one side of the vertical plate close to the space, each passive roller is located between two adjacent rotating shafts, and the passive rollers correspond to the active rollers.

6. The docking station mechanism according to claim 5, characterized in that: The active roller and the passive roller are both anti-static rubber rollers.

7. The docking station mechanism according to claim 1, characterized in that: A first photoelectric sensor is provided in the space, the first photoelectric sensor is located between the first rotating shafts of the two vertical plates and is arranged on a bracket, the bracket is arranged on the mounting seat, and the first photoelectric sensor and the bracket are both located below the active roller; a second photoelectric sensor is provided in the space, the second photoelectric sensor is located between the last rotating shafts of the two vertical plates and is arranged on a mounting bracket, the mounting bracket is arranged on the mounting seat, and the second photoelectric sensor and the mounting bracket are both located below the active roller.

8. The docking station mechanism according to claim 7, characterized in that: A blocking component is provided in the space, and the blocking component is located between the last rotating shafts of the two vertical plates. The blocking component includes a driving cylinder and a blocking member. The driving cylinder is provided on the mounting frame, and the blocking member is located above the driving cylinder and below the active roller. The blocking member is connected to the output end of the driving cylinder, and the driving cylinder is used to drive the blocking member to move up and down.

9. The docking station mechanism according to claim 1, characterized in that: The vertical plate is provided with a plurality of through holes, and a plurality of rotating shafts are respectively provided in the plurality of through holes. A first bearing is provided in the through holes, and the first bearing is sleeved on the corresponding rotating shaft.

10. The docking station mechanism according to claim 5, characterized in that: A plurality of mounting holes are provided on one side of the vertical plate close to the space, and a plurality of mounting shafts are rotatably provided in the plurality of mounting holes. The mounting shaft portions extend from the corresponding mounting holes and are located in the space. The plurality of passive rollers correspond to the plurality of mounting shafts one by one, and the plurality of passive rollers are respectively sleeved on the corresponding mounting shafts.