Emulsion tank capable of efficiently and automatically preparing liquid

Abstract

The utility model discloses a high-efficiency emulsion box capable of automatically preparing emulsion. The high-efficiency emulsion box comprises a box body consisting of a plurality of cavities, the plurality of cavities comprise an oil storage cavity, a water storage cavity, a liquid preparation cavity and an extraction cavity; the oil storage cavity, the liquid preparation cavity and the extraction cavity are communicated with one another; the water storage cavity, the liquid preparation cavity and the extraction cavity are communicated with one another; a mixing mechanism is arranged in the liquid preparation cavity, liquid inlets are formed in the end parts of the oil storage cavity and the water storage cavity, and a liquid outlet is formed in the end part of the extraction cavity. A liquid inlet of the oil storage cavity is externally connected with an emulsified oil source through a pipeline, a liquid inlet of the water storage cavity is externally connected with a water source through a pipeline, and a liquid outlet is communicated with coal mine hydraulic equipment through a pipeline. The oil storage cavity, the water storage cavity, the liquid preparation cavity and the extraction cavity are designed to complete liquid preparation, water and emulsified oil are placed in the oil storage cavity and the water storage cavity, the emulsified oil and the water are extracted into the liquid preparation cavity according to the proportion to complete liquid preparation, and the prepared emulsified liquid is extracted into the extraction cavity to be used by subsequent coal mine hydraulic equipment.

Description

TECHNICAL FIELD

[0001] The utility model relates to emulsion tank field, concretely is a kind of high-efficiency automatic liquid preparation emulsion tank. BACKGROUND

[0002] Emulsion is the transmission medium of coal mine hydraulic equipment, such as the hydraulic cylinder of hydraulic support, the hydraulic motor of scraper conveyor, etc., which is crucial to ensure the normal operation and performance of the equipment.

[0003] And the formation of emulsion is mainly through the proportioning of emulsified oil and water and according to the use scene of emulsion, auxiliary materials are put in to form emulsion;

[0004] The current liquid preparation method is to draw emulsified oil and water into the emulsion tank, mix them and add auxiliary materials for liquid preparation. The emulsion after liquid preparation is also drawn from the emulsion tank to be used in coal mine hydraulic equipment, which is a continuous circulation process. Emulsified oil and water continuously enter the emulsion tank for liquid preparation, and the emulsion after liquid preparation is continuously supplied to coal mine hydraulic equipment. This circulating liquid preparation method of storing, preparing and drawing liquid in one chamber makes it impossible to temporarily interrupt the emulsified oil source and water source. If any one of the water source and emulsified oil source is temporarily interrupted, the proportion of emulsified oil and water will change, and liquid preparation needs to be stopped, affecting the subsequent use of coal mine hydraulic equipment. UTILITY MODEL CONTENT

[0005] The utility model aims to provide a kind of high-efficiency automatic liquid preparation emulsion tank to solve the above problems existing in prior art.

[0006] Technical scheme: a kind of high-efficiency automatic liquid preparation emulsion tank, comprising:

[0007] The tank body is composed of multiple cavities.

[0008] The multiple cavities include an oil storage cavity, a water storage cavity, a liquid preparation cavity and a drawing cavity.

[0009] The oil storage cavity, the liquid preparation cavity and the drawing cavity are in communication with each other.

[0010] The water storage cavity, the liquid preparation cavity and the drawing cavity are in communication with each other.

[0011] The liquid preparation cavity is provided with a mixing mechanism, the oil storage cavity and the water storage cavity are provided with liquid inlets at their ends, and the drawing cavity is provided with a liquid outlet at its end.

[0012] The liquid inlet of the oil storage cavity is connected to an emulsified oil source through a pipeline, the liquid inlet of the water storage cavity is connected to a water source through a pipeline, and the liquid outlet is connected to a coal mine hydraulic equipment through a pipeline.

[0013] The utility model discloses a design storage oil cavity, storage water cavity, liquid preparation cavity and extraction cavity complete liquid preparation, and water and emulsified oil are placed in storage oil cavity, storage water cavity, and emulsified oil and water are extracted to liquid preparation cavity according to the proportion, complete liquid preparation, and the emulsified liquid of good liquid preparation is extracted to extraction cavity for subsequent coal mine hydraulic equipment use, under the prerequisite of not influencing circulating liquid preparation, even when water source or emulsified oil source among or both media are short -term interruption, liquid preparation cavity can also extract water and emulsified oil through storage oil cavity and storage water cavity and enter liquid preparation cavity and continue liquid preparation, reduce because emulsified oil source or water source interruption, influence liquid preparation, and then influence the normal use of coal mine hydraulic equipment, can carry out overhauling before the evacuation of water cavity and emulsified oil cavity, and the use of coal mine hydraulic equipment is not influenced in the time period of completing overhauling, and the space of overhauling is given.

[0014] Meanwhile, a plurality of chambers are independently designed, even when water source, emulsified oil source fails, cannot be repaired in a short time, also gives the emulsified liquid supply of coal mine hydraulic equipment continues to work predetermined time, gives the coal mine hydraulic equipment to complete a end work redundancy, avoids sudden interruption, influences next construction.

[0015] In further embodiments, the mixing mechanism comprises:

[0016] A driving motor is connected with the box body;

[0017] A mixing shaft is connected with the output end of the driving motor and extends through the box body into the liquid preparation cavity;

[0018] Paddles are designed in multiple groups and installed on the mixing shaft in the liquid preparation cavity.

[0019] In further embodiments, output pipelines are arranged on one side of the water storage cavity, one side of the oil storage cavity, both sides of the liquid preparation cavity and both sides of the extraction cavity, and plug valves are arranged on the output pipelines.

[0020] In further embodiments, connecting pipelines are arranged on both sides of the pipelines;

[0021] The output pipelines on one side of the water storage cavity, one side of the liquid preparation cavity and one side of the extraction cavity are connected through the connecting pipeline on the one side;

[0022] The output pipelines on one side of the oil storage cavity, the other side of the liquid preparation cavity and the other side of the extraction cavity are connected through the connecting pipeline on the other side.

[0023] In further embodiments, the plug valves comprise:

[0024] A valve frame is connected with the output pipelines;

[0025] The adapter frame is connected with the valve frame, comprising two groups of vertical frames connected with the valve frame and having a predetermined interval, and a horizontal frame installed at the end of the two groups of vertical frames, and a sliding groove is formed in the inner side of the two groups of vertical frames;

[0026] The cylinder is installed on the horizontal frame, and the output end of the cylinder penetrates the horizontal frame;

[0027] The valve rod is connected with the output end of the cylinder;

[0028] The valve plate is connected with the valve rod, and is extended to the valve frame along the sliding groove and is adapted with the valve frame.

[0029] In further embodiments, the feeding machine comprises:

[0030] The feeding motor is arranged on the top of the box body, and the output end of the feeding motor is provided with a spiral blade;

[0031] The feeding channel is installed on the top of the box body and is arranged on the output end of the feeding motor and is sleeved on the spiral blade, and the feeding channel is communicated with the liquid preparation cavity;

[0032] The feeding hopper is arranged above the feeding channel and is communicated with the feeding channel.

[0033] Beneficial effects: The utility model discloses a high -efficient automatic liquid preparation emulsion tank, the utility model discloses a storage oil cavity, storage water cavity, liquid preparation cavity and extraction cavity complete liquid preparation, and water and emulsified oil are placed in the storage oil cavity, storage water cavity, and emulsified oil and water are extracted to the liquid preparation cavity according to the proportion, and the liquid preparation is completed, and the emulsion of the good liquid preparation is extracted to the extraction cavity for the subsequent coal mine hydraulic equipment use, under the premise that not influencing the circulation liquid preparation, even when water source or emulsified oil source is short -term interruption among or two medium, the liquid preparation cavity can also extract water and emulsified oil through the storage oil cavity and storage water cavity and enter the liquid preparation cavity and carry out the continuous liquid preparation, reduce the interruption of emulsified oil source or water source, influence liquid preparation condition, and then influence the normal use of coal mine hydraulic equipment. BRIEF DESCRIPTION OF DRAWINGS

[0034] Figure 1 It is the structure schematic diagram of the utility model.

[0035] Figure 2 It is the internal structure schematic diagram of the utility model box body.

[0036] Figure 3 It is the mixing mechanism schematic diagram of the utility model.

[0037] Figure 4 It is the feeding hopper structure schematic diagram of the utility model.

[0038] Figure 5It is the plug valve structure schematic diagram of the utility model.

[0039] The reference signs are:

[0040] l, box body; 11, oil storage cavity; 12, water storage cavity; 13, liquid preparation cavity;

[0041] 13l, mixing mechanism; 13lA, driving motor; 131B, mixing shaft; 13lC, paddle; 14, extraction cavity;

[0042] 2, connecting pipeline; 3, plug valve; 31, adapter frame; 32, air cylinder; 33, valve rod; 34, valve plate; 35, valve frame;

[0043] 4, feeding machine; 4l, feeding motor; 42, feeding hopper; 43, helical blade; 44, feeding channel; Specific implementation

[0044] The application relates to a high-efficiency automatic liquid preparation emulsion tank, which is explained in detail through specific implementation.

[0045] A high-efficiency automatic liquid preparation emulsion tank comprises:

[0046] A box body composed of multiple cavities;

[0047] The multiple cavities comprise an oil storage cavity, a water storage cavity, a liquid preparation cavity and an extraction cavity;

[0048] The oil storage cavity, the liquid preparation cavity and the extraction cavity are in communication with each other;

[0049] The water storage cavity, the liquid preparation cavity and the extraction cavity are in communication with each other;

[0050] The liquid preparation cavity is provided with a mixing mechanism, the oil storage cavity and the water storage cavity are provided with liquid inlets at the ends, and the extraction cavity is provided with a liquid outlet at the end.

[0051] The liquid inlet of the oil storage cavity is externally connected with an emulsified oil source through a pipeline, the liquid inlet of the water storage cavity is externally connected with a water source through a pipeline, and the liquid outlet is in communication with a coal mine hydraulic equipment through a pipeline.

[0052] The utility model discloses a design storage oil cavity, storage water cavity, liquid preparation cavity and extraction cavity complete liquid preparation, and water and emulsified oil are placed in storage oil cavity, storage water cavity, and emulsified oil and water are extracted to liquid preparation cavity according to the proportion, complete liquid preparation, and the emulsified liquid of good liquid preparation is extracted to extraction cavity for subsequent coal mine hydraulic equipment use, under the prerequisite of not influencing circulating liquid preparation, even when water source or emulsified oil source is short -term interruption among or two medium, liquid preparation cavity can also extract water and emulsified oil through storage oil cavity and storage water cavity and enter liquid preparation cavity 13 and continue liquid preparation, reduce the interruption of emulsified oil source or water source, influence liquid preparation condition, and then influence the normal use of coal mine hydraulic equipment, can overhaul before the evacuation of water cavity and emulsified oil cavity, and the use of coal mine hydraulic equipment is not influenced in the overhaul time, and the space of overhaul is given.

[0053] Meanwhile, multiple chambers are independently designed, even when water source, emulsified oil source fails, cannot be repaired in a short time, also gives the emulsified liquid supply of coal mine hydraulic equipment continues to work predetermined time, gives the coal mine hydraulic equipment to complete a end work redundancy, avoids sudden interruption, influences next construction.

[0054] The mixing mechanism 13l includes:

[0055] The driving motor 13lA is connected with the box l;

[0056] The mixing shaft 131B is connected with the output end of the driving motor 13lA, and extends through the box l to the liquid preparation cavity 13;

[0057] The paddle 13lC is designed in multiple groups and installed on the mixing shaft 131B and located in the liquid preparation cavity 13.

[0058] The output pipeline is arranged on one side of the storage water cavity 12, one side of the storage oil cavity 11, both sides of the liquid preparation cavity 13 and both sides of the extraction cavity 14.

[0059] The connecting pipeline 2 is arranged on both sides of the pipeline, and the liquid circulation in each chamber can be realized by designing the pump body, which will not be described here.

[0060] The output pipelines on one side of the storage water cavity 12, one side of the liquid preparation cavity 13 and one side of the extraction cavity 14 are connected through the connecting pipeline 2 on one side.

[0061] The output pipelines on one side of the storage oil cavity 11, the other side of the liquid preparation cavity 13 and the other side of the extraction cavity 14 are connected through the connecting pipeline 2 on the other side.

[0062] The plug valve 3 includes:

[0063] The valve frame 35 is connected with the output pipeline.

[0064] The adapter frame 3l connected with the valve frame 35 comprises two groups of vertical frames connected with the valve frame 35 and having a predetermined interval, and a horizontal frame installed at the end of the two groups of vertical frames, and a sliding groove is formed in the inner side of the two groups of vertical frames;

[0065] The cylinder 32 is installed on the horizontal frame, and the output end of the cylinder 32 penetrates through the horizontal frame;

[0066] The valve rod 33 is connected with the output end of the cylinder 32;

[0067] The valve plate 34 is connected with the valve rod 33, and extends into the valve frame 35 along the sliding groove and is adapted with the valve frame 35.

[0068] The feeding machine 4 comprises:

[0069] The feeding motor 4l is arranged at the top of the box body l, and the output end of the feeding motor 4l is provided with a spiral blade 43;

[0070] The feeding channel 44 is installed at the top of the box body l and is arranged at the output end of the feeding motor 4l, and is sleeved on the spiral blade 43, and the feeding channel 44 is in communication with the liquid preparation cavity 13;

[0071] The feeding hopper 42 is arranged above the feeding channel 44 and is in communication with the feeding channel 44.

[0072] The working principle is explained as follows: when working, all the plug valves 3 are closed, at this time, the water source and the emulsified oil source continuously supply the oil storage cavity 11 and the water storage cavity 12 through the liquid inlet, the plug valves 3 on one side of the water storage cavity 12, one side of the oil storage cavity 11 and both sides of the liquid preparation cavity 13 are opened, the emulsified oil and water are extracted into the liquid preparation cavity 13 according to the proportioning, the liquid preparation is completed through the mixing mechanism 13l, then the plug valves 3 on one side of the water storage cavity 12 and one side of the oil storage cavity 11 are closed, and the plug valves 3 on both sides of the extraction cavity 14 are opened, so that the prepared emulsified liquid is extracted into the extraction cavity 14 for subsequent use of the coal mine hydraulic equipment;

[0073] The opening and closing of the plug valve 3 is realized by lifting the valve rod 33 driven by the cylinder 32, and then lifting the valve plate 34 along the valve frame 35 to complete the closing and opening of the output pipeline;

[0074] The mixing mechanism 13l is driven by the driving motor 13lA to rotate the mixing shaft 131B, and then rotates the paddle 13lC to complete the mixing of the emulsified oil and the emulsified liquid;

[0075] When auxiliary materials need to be put into the liquid preparation chamber 13 during liquid preparation, the auxiliary materials can be put into the liquid preparation chamber 13 through the feeding machine 4, the auxiliary head is put into the feeding hopper 42, the spiral blade 43 is driven to rotate by the feeding motor 41, and then the auxiliary materials are driven to enter the liquid preparation chamber 13 through the feeding channel 44;

[0076] During liquid preparation, if the auxiliary materials need to be mixed with water or emulsified oil first, only the water or emulsified oil is extracted into the liquid preparation chamber 13 in advance, then the auxiliary materials are put in, and then the remaining materials are extracted.

[0077] The preferred embodiments of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to the specific details in the above embodiments, and various equivalent transformations can be made to the technical solutions of the utility model within the technical concept of the utility model, and these equivalent transformations all belong to the protection scope of the utility model.

Claims

1. A high-efficiency automatic liquid dispensing emulsion tank, comprising: A box (1) consisting of a plurality of cavities; It is characterized in that the multiple cavities include an oil storage cavity (11), a water storage cavity (12), a liquid distribution cavity (13) and an extraction cavity (14); The oil storage chamber (11), the liquid distribution chamber (13), and the extraction chamber (14) are interconnected; The water storage chamber (12), the liquid distribution chamber (13), and the extraction chamber (14) are interconnected; A mixing mechanism (131) is provided in the liquid distribution chamber (13), liquid inlets are provided at the ends of the oil storage chamber (11) and the water storage chamber (12), and a liquid outlet is provided at the end of the extraction chamber (14).

2. The high-efficiency automatic liquid dispensing emulsion tank according to claim 1, characterized in that: The mixing mechanism (131) comprises: A driving motor (131A) connected to the housing (1); A mixing shaft (131B) is connected to the output end of the driving motor (131A) and extends through the housing (1) to the liquid distribution chamber (13); The blades (131C) are designed in multiple groups and are installed on the mixing shaft (131B) and located in the liquid distribution chamber (13).

3. The high-efficiency automatic liquid dispensing emulsion tank according to claim 1, characterized in that: Output pipes are provided on one side of the water storage chamber (12), one side of the oil storage chamber (11), both sides of the liquid distribution chamber (13), and both sides of the extraction chamber (14), and the output pipes are provided with a plug valve (3).

4. The high-efficiency automatic liquid dispensing emulsion tank according to claim 1, characterized in that: Connecting pipes (2) are provided on both sides of the pipe; The output pipes on one side of the water storage chamber (12), the one side of the liquid distribution chamber (13), and the one side of the extraction chamber (14) are connected through a connecting pipe (2) on one side; The output pipes on one side of the oil storage chamber (11), the other side of the liquid distribution chamber (13), and the other side of the extraction chamber (14) are connected through the connecting pipe (2) on the other side.

5. The high-efficiency automatic liquid dispensing emulsion tank according to claim 3, characterized in that: The gate valve (3) comprises: a valve frame (35), connected to the output pipeline; An adapter frame (31) is connected to the valve frame (35), comprising two sets of vertical frames connected to the valve frame (35) and having a predetermined spacing, and a transverse frame installed at the ends of the two sets of vertical frames, wherein the inner sides of the two sets of vertical frames are provided with a slide groove; A cylinder (32) is mounted on the transverse frame, and an output end of the cylinder (32) passes through the transverse frame; a valve stem (33) connected to the output end of the cylinder (32); The valve plate (34) is connected to the valve stem (33), slides along the slide groove, extends into the valve frame (35), and is adapted to the valve frame (35).

6. The high-efficiency automatic liquid dispensing emulsion tank according to claim 1, characterized in that: The feeding machine (4) comprises: A feeding motor (41) is arranged on the top of the box (1), and a spiral blade (43) is provided at the output end of the feeding motor (41); A feeding channel (44) is installed on the top of the box (1) and is arranged at the output end of the feeding motor (41), and is sleeved on the spiral blade (43). The feeding channel (44) is communicated with the liquid distribution chamber (13); A feeding hopper (42) is arranged above the feeding channel (44) and is communicated with the feeding channel (44).

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