Mechanical stirring storage tank device for chemical production

By introducing a constant pressure cylinder and a self-circulating stirring system into a mechanical stirring tank in chemical production, the problem of constant pressure control in chemical production is solved, ensuring the improvement of safety and reaction efficiency.

CN223439685UActive Publication Date: 2025-10-17SICHUAN JIAXIN PETROCHEMICAL CO LTD
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Patent Information

Application Number
CN202422955840.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-10-17
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

Existing mechanical stirring tank devices in chemical production are difficult to achieve constant pressure control without leaking chemical gases, leading to the risk of environmental pollution and safety accidents.

Method used

A mechanical stirring tank device consisting of a constant pressure cylinder, a spring, a pressure plate and a rotating plate was designed. By automatically adjusting the pressure in the tank, the gas is kept at a constant pressure without leakage. It is also equipped with a self-circulating stirring and insulation component to improve mixing uniformity.

Benefits of technology

It achieves constant pressure control of the gas inside the tank without leaking chemical substances, avoids reaction instability and equipment damage caused by pressure fluctuations, and improves the efficiency of chemical reactions and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chemical equipment, and discloses a mechanical stirring storage tank device for chemical production, which comprises a tank body, the top of the tank body is detachably connected with a tank cover, the top of the tank cover is fixedly connected with a constant-pressure cylinder, the inner wall of the top of the constant-pressure cylinder is fixedly connected with a spring, the other end of the spring is fixedly connected with a pressing plate, and the pressing plate is fixedly connected with the top of the tank cover. A gas conveying pipe is fixedly connected to the bottom of the constant-pressure cylinder, a sliding ring is slidably connected to the inner wall of the gas conveying pipe, a filter head is fixedly connected to the bottom of the gas conveying pipe, a fixing ring is fixedly connected to the outer wall of the tank body, and a plurality of supporting frames are fixedly connected to the bottom of the fixing ring. According to the utility model, on the premise that chemical substances in the tank body are not leaked, constant-pressure treatment is carried out on the gas in the tank body, so that the pressure of the gas in the tank body is ensured to be stable on the premise that the chemical substances are not leaked, and the situation that the chemical reaction is unstable or equipment is damaged due to pressure fluctuation is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical equipment, in particular to a mechanical stirring storage tank device used in chemical production. Background Art

[0002] Mechanically stirred tank units used in chemical production are specially designed for mixing and reacting liquid or solid chemicals. These units are typically constructed of corrosion-resistant materials to adapt to various chemical environments and are equipped with a drive system and support. They are widely used in the chemical, pharmaceutical, and food industries, particularly where precise control of chemical reactions and mixing processes is required, such as in the mixing and reaction of raw materials in pharmaceutical manufacturing.

[0003] The function of the mechanical stirring tank device used in chemical production is to ensure the uniform mixing of materials during the reaction process and improve the efficiency and quality of the chemical reaction. Through the rotational motion of the agitator, strong shearing, impact and dispersion of liquid or solid chemicals are achieved, avoiding the problem of local concentration being too high or too low. This equipment can effectively control the reaction rate and temperature, ensuring the stability of production and the quality of the product. In the prior art, due to the complexity and uncertainty of the reaction process, some devices are difficult to perform constant pressure control under the premise of preventing chemical gas leakage inside the device, resulting in environmental pollution and safety accidents, posing a threat to production stability and product quality. Therefore, a mechanical stirring tank device for chemical production is proposed to solve the above problems. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a mechanical stirring tank device for chemical production, aiming to improve the problem in the prior art that some devices are difficult to perform constant pressure control without leaking chemical gases inside the device.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] The mechanical stirring storage tank device for chemical production comprises a tank body, the top of the tank body is detachably connected to a tank cover, the top of the tank cover is fixedly connected to a constant pressure cylinder, the top inner wall of the constant pressure cylinder is fixedly connected to a spring, the other end of the spring is fixedly connected to a pressure plate, the bottom of the constant pressure cylinder is fixedly connected to an air supply pipe, the inner wall of the air supply pipe is slidably connected to a sliding ring, the bottom of the air supply pipe is fixedly connected to a filter head, the outer wall of the tank body is fixedly connected to a fixing ring, the bottom of the fixing ring is fixedly connected to a plurality of support frames, the adjacent sides of the plurality of support frames are fixedly connected to a bottom plate, and the top of the bottom plate is fixedly connected to a working component for performing self-circulating stirring during the stirring process of the storage tank device;

[0007] As a further description of the above technical solution:

[0008] The working assembly comprises a motor, the bottom of the motor is fixedly connected to the top of the bottom plate, the driving end of the motor is fixedly connected with a transmission column, the outer wall of the transmission column is fixedly connected with a sleeve one, the outer wall of the sleeve one is fixedly connected with a plurality of stirring strips, the outer wall of the transmission column is fixedly connected with a sleeve two, the outer wall of the sleeve two is fixedly connected with a spiral feeder, the inside of the tank body is fixedly connected with a heat preservation assembly for heat preservation inside the storage tank device;

[0009] As a further description of the above technical solution:

[0010] The heat preservation assembly comprises a heat preservation layer, the outer wall of the heat preservation layer is fixedly connected to the inside of the tank body, and the material of the heat preservation layer is polyurethane;

[0011] As a further description of the above technical solution:

[0012] The outer wall of the pressing plate is slidingly connected to the inner wall of the constant pressure cylinder, and the outer portion of the constant pressure cylinder is fixedly connected with a pressure gauge;

[0013] As a further description of the above technical solution:

[0014] The top of the sliding ring is rotatably connected with a rotating plate, and the inner wall radius of the sliding ring is smaller than the radius of the rotating plate;

[0015] As a further description of the above technical solution:

[0016] The top of the tank cover is threadedly connected with a plurality of screws, and the bottom of the plurality of screws is threadedly connected to the top of the tank body;

[0017] As a further description of the above technical solution:

[0018] The outer wall of the transmission column is rotatably connected to the bottom of the tank body, and the other end of the plurality of stirring strips is in contact with the inner wall of the tank body;

[0019] As a further description of the above technical solution:

[0020] The bottom of the tank body is fixedly connected with a discharge pipe, and the bottom of the discharge pipe is provided with a sealing opening.

[0021] The utility model has the advantages of the following beneficial effects:

[0022] 1、 the utility model discloses, through the gas pressure inside the jar is higher or lower than the setting, make the pressure plate go up and down movement, so that the constant pressure cylinder is discharged or inhale external air operation, and through the one-way valve action of rotating plate, realized under the premise of guaranteeing that the chemical substance in the jar does not leak to the gas in the jar is handled with constant pressure, to this under the premise of not leaking chemical substance, ensure that the pressure of the gas in the jar is stable, thereby avoiding the chemical reaction unstable or equipment damage caused by pressure fluctuation.

[0023] 2、 the utility model discloses, through motor operation drives transmission column rotation, transmission column's rotation drives sleeve no. 1 and sleeve no. 2 synchronous rotation, to drive the mixing strip and screw feeder synchronous rotation, to realize the self-circulation type stirring of the chemical substance in the mechanical stirring storage tank device, improve the mixing uniformity of chemical substance, ensure that reactant material is fully contacted, thereby improve the efficiency of chemical reaction and the quality of product. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is the three-dimensional schematic view of the mechanical stirring storage tank device for chemical production that the utility model proposes;

[0025] Figure 2 It is the structure schematic view of the jar body of the mechanical stirring storage tank device for chemical production that the utility model proposes;

[0026] Figure 3 It is the structure schematic view of the screw stirrer of the mechanical stirring storage tank device for chemical production that the utility model proposes;

[0027] Figure 4 It is Figure 2 The enlarged view of A in the utility model.

[0028] LEGEND:

[0029] 1, jar body;2, jar cover;3, screw;4, constant pressure cylinder;5, spring;6, pressure plate;7, gas pipe;8, sliding ring;9, rotating plate;10, filter head;11, pressure gauge;12, fixed ring;13, support frame;14, bottom plate;15, motor;16, transmission column;17, sleeve no. 1;18, mixing strip;19, sleeve no. 2;20, screw feeder;21, discharge pipe;22, heat preservation layer. DETAILED DESCRIPTION

[0030] The technical scheme in the embodiments of the utility model will be described clearly and completely in conjunction with the drawings in the embodiments of the utility model, obviously, the described embodiments only are a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without making creative labor belong to the range of protection of the utility model.

[0031] Referring to Figures 2 to 4 The utility model provides a kind of embodiment for chemical production's mechanical stirring storage tank device, including tank body 1, the top of tank body 1 is detachably connected with tank cover 2, and the detachable design of tank cover 2 facilitates adding material. The top of tank cover 2 is threadedly connected with multiple screws 3, and the bottom of multiple screws 3 is threadedly connected at the top of tank body 1, to ensure the sealing between tank cover 2 and tank body 1, to prevent chemical leakage.

[0032] The top of tank cover 2 is fixedly connected with constant pressure cylinder 4, and constant pressure cylinder 4 is used to maintain stable pressure in tank, and the outside of constant pressure cylinder 4 is fixedly connected with pressure gauge 11, which can display the pressure condition in tank in real time, so as to be monitored and adjusted by operator. The inner wall of the top of constant pressure cylinder 4 is fixedly connected with spring 5, and the other end of spring 5 is fixedly connected with pressing plate 6, and the outer wall of pressing plate 6 is slidingly connected to the inner wall of constant pressure cylinder 4, so that pressing plate 6 can move up and down inside constant pressure cylinder 4, so as to automatically adjust pressure according to the change of pressure in tank. The bottom of constant pressure cylinder 4 is fixedly connected with gas delivery pipe 7, and gas delivery pipe 7 is used to deliver gas, so as to realize the gas circulation between constant pressure device and storage tank device. The inner wall of gas delivery pipe 7 is slidingly connected with sliding ring 8, and the design of sliding ring 8 makes the whole one-way valve device movable to compress the gas in pipe. The top of sliding ring 8 is rotatably connected with rotating plate 9, and the inner wall radius of sliding ring 8 is smaller than the radius of rotating plate 9, so that rotating plate 9 can rotate 90 degrees inside gas delivery pipe 7, while ensuring that gas can only flow in one direction. The bottom of gas delivery pipe 7 is fixedly connected with filter head 10, and the function of filter head 10 is to filter out impurities and chemical substances in the gas entering gas delivery pipe 7, to prevent the internal blockage of gas delivery pipe 7.

[0033] The outer wall of tank body 1 is fixedly connected with fixing ring 12, and the bottom of fixing ring 12 is fixedly connected with multiple support frames 13, and fixing ring 12 and support frame 13 are used to support the whole storage tank device, and make the storage tank device stable during operation. The side of multiple support frames 13 is fixedly connected with bottom plate 14, and the top of bottom plate 14 is fixedly connected with working assembly for self-circulation stirring during stirring process of storage tank device, and bottom plate 14 is used to carry working assembly.

[0034] Referring to Figures 1 to 3, the working assembly includes a motor 15, which is the power source of the entire mechanical stirring tank device. The bottom of the motor 15 is fixedly connected to the top of the base plate 14 to ensure the stability and safety of the motor 15. The driving end of the motor 15 is fixedly connected to a transmission column 16, which is used to transmit the power of the motor 15 to the stirring device inside the tank body 1. The outer wall of the transmission column 16 is rotatably connected to the bottom of the tank body 1. The outer wall of the transmission column 16 is fixedly connected to a sleeve 17, and the outer wall of the sleeve 17 is fixedly connected to a plurality of stirring bars 18, which are key components for achieving material mixing. The other ends of the plurality of stirring bars 18 are in contact with the inner wall of the tank body 1 to ensure that the stirring bars 18 can fully contact the material in the tank during rotation to achieve uniform mixing.

[0035] The outer wall of the transmission column 16 is fixedly connected to a sleeve 21, and the outer wall of the sleeve 219 is fixedly connected to a screw feeder 20. The screw feeder 20 will rotate with the transmission column 16, thereby transporting the material from the bottom of the tank body 1 to the top of the tank body 1 for circulation, so as to achieve the purpose of sufficient mixing. The bottom of the tank body 1 is fixedly connected to a discharge pipe 21, and the bottom of the discharge pipe 21 is provided with a sealing port, which can remain closed when discharge is not required to prevent material leakage. The interior of the tank body 1 is fixedly connected to an insulation component for insulating the interior of the storage tank device. The insulation component includes an insulation layer 22, and the outer wall of the insulation layer 22 is fixedly connected to the interior of the tank body 1. The design of the insulation layer 22 effectively reduces heat loss and ensures the normal progress of the chemical reaction. The material of the insulation layer 22 is polyurethane, which has good thermal insulation performance and corrosion resistance.

[0036] Working principle: When the mechanical stirring tank device is in operation, the motor 15 is turned on, and the operation of the motor 15 drives the transmission column 16 to rotate. When the transmission column 16 rotates, it drives the sleeve 17 and the sleeve 2 19 to rotate. When the sleeve 17 rotates, it drives the stirring bar 18 to rotate, thereby stirring and mixing the material inside the tank body 1. At the same time, the rotation of the sleeve 2 19 drives the screw feeder 20 to rotate, thereby continuously transporting the material at the bottom to the top of the tank body 1 and then falling, thereby realizing self-circulating stirring of the material inside the tank body 1, thereby improving the stirring and mixing effect.

[0037] During the mixing process, some chemicals react to increase or decrease the pressure of the gas inside the tank 1. When the pressure of the gas inside the tank 1 increases, the gas enters the gas pipe 7 through the filter head 10, pushes the rotating plate 9 to rotate 90 degrees, and enters the constant pressure cylinder 4, so that the pressure acts on the pressing plate 6, the pressing plate 6 moves upward, the spring 5 is compressed, and the air above the pressing plate 6 is discharged from the constant pressure cylinder 4, so as to balance the pressure inside the tank 1. When the pressure of the gas inside the tank 1 decreases, the air above the pressing plate 6 is sucked from the outside, so as to drive the spring 5 to stretch, drive the pressing plate 6 to move downward, and when the pressing plate 6 moves downward, the rotating plate 9 is closed due to the direction of the gas from outside to inside, so as to drive the rotating plate 9 and the sliding ring 8 to move downward, further compress the gas inside the tank 1, and then increase the pressure inside the tank 1 to the set value. In this way, the gas inside the tank 1 is treated with constant pressure under the premise of ensuring that the chemicals inside the tank 1 do not leak.

[0038] Finally, it should be pointed out that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for some technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. A mechanical stirring storage tank device for chemical production, comprising a tank body (1), characterized in that: The top of the tank body (1) is detachably connected to a tank cover (2), the top of the tank cover (2) is fixedly connected to a constant pressure cylinder (4), the top inner wall of the constant pressure cylinder (4) is fixedly connected to a spring (5), the other end of the spring (5) is fixedly connected to a pressure plate (6), the bottom of the constant pressure cylinder (4) is fixedly connected to an air supply pipe (7), the inner wall of the air supply pipe (7) is slidably connected to a sliding ring (8), the bottom of the air supply pipe (7) is fixedly connected to a filter head (10), the outer wall of the tank body (1) is fixedly connected to a fixing ring (12), the bottom of the fixing ring (12) is fixedly connected to a plurality of support frames (13), the adjacent sides of the plurality of support frames (13) are fixedly connected to a bottom plate (14), and the top of the bottom plate (14) is fixedly connected to a working component for performing self-circulating stirring during the stirring process of the storage tank device.

2. The mechanical stirring storage tank device for chemical production according to claim 1, characterized in that: The working assembly includes a motor (15), the bottom of the motor (15) is fixedly connected to the top of the bottom plate (14), the driving end of the motor (15) is fixedly connected to a transmission column (16), the outer wall of the transmission column (16) is fixedly connected to a sleeve 1 (17), the outer wall of the sleeve 1 (17) is fixedly connected to a plurality of stirring bars (18), the outer wall of the transmission column (16) is fixedly connected to a sleeve 2 (19), the outer wall of the sleeve 2 (19) is fixedly connected to a screw feeder (20), and the interior of the tank body (1) is fixedly connected to an insulation assembly for insulating the interior of the storage tank device.

3. The mechanical stirring storage tank device for chemical production according to claim 2, characterized in that: The thermal insulation component comprises a thermal insulation layer (22), the outer wall of the thermal insulation layer (22) is fixedly connected to the interior of the tank body (1), and the thermal insulation layer (22) is made of polyurethane.

4. The mechanical stirring storage tank device for chemical production according to claim 1, characterized in that: The outer wall of the pressure plate (6) is slidably connected to the inner wall of the constant pressure cylinder (4), and a pressure gauge (11) is fixedly connected to the outside of the constant pressure cylinder (4).

5. The mechanical stirring storage tank device for chemical production according to claim 1, characterized in that: The top of the sliding ring (8) is rotatably connected to a rotating plate (9), and the inner wall radius of the sliding ring (8) is smaller than the radius of the rotating plate (9).

6. The mechanical stirring storage tank device for chemical production according to claim 1, characterized in that: The top of the tank cover (2) is threadedly connected to a plurality of screws (3), and the bottoms of the plurality of screws (3) are threadedly connected to the top of the tank body (1).

7. The mechanical stirring storage tank device for chemical production according to claim 2, characterized in that: The outer wall of the transmission column (16) is rotatably connected to the bottom of the tank body (1), and the other ends of the plurality of stirring bars (18) are in contact with the inner wall of the tank body (1).

8. The mechanical stirring storage tank device for chemical production according to claim 1, characterized in that: A discharge pipe (21) is fixedly connected to the bottom of the tank body (1), and a sealing opening is provided at the bottom of the discharge pipe (21).