Device for disassembling and assembling clamp and reaction kettle
By designing a device for disassembling and assembling the clamp, and utilizing retractable support members and rollers to stabilize the clamp's moving path, the shaking and collision problems during the removal of the clamp on the top end cover of the crystal reactor are solved, thereby improving safety and efficiency.
Patent Information
- Application Number
- CN202422714639.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-07
AI Technical Summary
In the prior art, the clamp of the top end cover of the crystal reactor is prone to shaking during the removal process, causing the clamp to collide with the reactor, posing a large safety risk.
A device for disassembling and assembling a clamp is designed, which includes two disassembly and assembly parts, namely a clamp frame and a support member. The support member is retractable and contacts the ground through rollers. The support member changes its angle and position during the disassembly and installation process to ensure stable movement of the clamp.
The possibility of the clamp moving during the disassembly process is reduced, the disassembly stability and safety are improved, the risk of collision between the clamp and the reactor is reduced, and the construction safety is improved.
Smart Images
Figure CN223439812U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clamp disassembly tools, in particular to a device and a reaction kettle for disassembling a clamp. Background Art
[0002] The crystal reactor is a device used to produce artificial quartz crystal. When the artificial quartz crystal grows to a certain extent, it is necessary to open the top cover of the crystal reactor, take out the quartz crystal, add raw materials into the crystal reactor again, seal the end cover, and complete a production cycle.
[0003] The top end cover of the crystal reactor is fastened by a clamp structure. When opening the top end cover of the crystal reactor, the clamp needs to be removed first. The existing crystal reactor clamp removal is achieved through a lifting device, that is, after connecting the lifting equipment to the clamp, the connection between the clamp and the top end cover of the crystal reactor is released, and then the clamp is lifted by the lifting equipment. This method is prone to shaking during the disassembly process, which may cause the clamp to collide with the crystal reactor, thereby increasing the safety risk of the operation. Utility Model Content
[0004] The purpose of the utility model is to overcome the shortcomings in the prior art that, when removing the clamp of the top end cover of the crystal reactor through the lifting device, the clamp is easily shaken during the process, which may cause the clamp to collide with the crystal reactor, posing a greater safety risk in the operation. A device for disassembling and assembling the clamp and a reactor are provided.
[0005] In the first aspect, the utility model provides a device for disassembling and assembling a clamp, comprising two disassembly and assembly body parts, wherein the disassembly and assembly body parts include a clamp frame and a support member, one side of the support member is hinged to the clamp frame, and the other side is provided with a roller, the clamp frame is used to connect the clamp assembly, and the support member is retractable, and when the device for disassembling and assembling the clamp is opened, the support member can be shortened, and when the device for disassembling and assembling the clamp is closed, the support member can be extended.
[0006] An opening is provided on one side of the clamp frame, and the clamp includes two symmetrically arranged clamp assemblies, one of which can enter the clamp frame from the opening. When the clamp assembly is placed on the clamp frame, the clamp assembly can be connected to the clamp frame, thereby improving the stability of the device when disassembling and assembling the clamp assembly; the roller is used to contact the ground, thereby improving the flexibility of the device for disassembling and assembling the clamp when in use.
[0007] When the disassembly operation of the clamp is performed, the two disassembly part bodies are moved to the positions corresponding to the two clamp assemblies respectively, and the clamp frames are placed under the clamp assemblies, so that the two clamp assemblies are connected with the two clamp frames respectively, when the device for disassembling the clamp is opened after the two clamp assemblies are disconnected, the support members of the two disassembly part bodies are shortened, that is, the two clamp frames are rotated around the hinges of the support members respectively, the two clamp frames are inclined downward and backward in the direction away from each other, and the clamp assemblies placed in the clamp frames are moved, so that the two clamp assemblies are away from each other, the relative positions of the clamp assemblies and the clamp frames remain unchanged during the opening of the device, the two disassembly part bodies are moved by the rollers, so that the two disassembly part bodies are away from each other, and then the disassembly of the clamp is completed.
[0008] When the installation operation of the clamp is performed, the support members of the two disassembly part bodies are in the shortened state, the two clamp assemblies are connected to the clamp frames of the two disassembly part bodies respectively, the two disassembly part bodies are moved to the installation positions of the two clamp assemblies respectively, when the device for disassembling the clamp is closed, the support members of the two disassembly part bodies are elongated, that is, the two clamp frames are rotated around the hinges of the support members respectively, the two clamp frames are inclined upward and forward in the direction close to each other, and the clamp assemblies placed in the clamp frames are moved, so that the two clamp assemblies are close to each other, until the two clamp assemblies reach the installation positions and are fixed to the reaction kettle, the two disassembly part bodies are moved by the rollers, so that the two disassembly part bodies are away from each other, and then the installation of the clamp is completed.
[0009] The clamp can be connected to the clamp frame in a detachable manner or a clamping manner.
[0010] Through the arrangement, the probability of movement of the clamp during disassembly is reduced, the clamp moves away from the reaction kettle along the predetermined movement path of the device, the stability of the clamp during disassembly is improved, the probability of collision between the clamp and the reaction kettle is reduced, and the safety of construction is improved.
[0011] The support member includes a base, an extension support and a support support, one side of the extension support and the support support is hinged to the base, and the other side is hinged to the clamp frame.
[0012] Through the arrangement that the two sides of the extension support are hinged to the base and the clamp frame respectively and the two sides of the support support are hinged to the base and the clamp frame respectively, the relative position of the clamp frame to the base can be changed by rotating around the hinge, and the flexibility of the device is improved.
[0013] The base includes two first rod members arranged in parallel and a plurality of second rod members arranged between the two first rod members.
[0014] The telescopic support comprises at least two telescopic rods arranged in parallel, and the telescopic support is hinged to the base through the second rod.
[0015] The number of the telescopic rods can be two, three or four, preferably two.
[0016] The support support comprises at least two support rods, the support support is hinged to the base through the second rod, and the support support and the telescopic support are hinged to different second rods.
[0017] Through the arrangement, the support support, the telescopic support and the base jointly form a triangular cross-section structure, and the stability of the device is improved.
[0018] The number of the support rods can be two, three or four, preferably two.
[0019] The telescopic rod is a gas support rod or a hydraulic rod.
[0020] The shape and size of the clamp frame are adapted to the clamp assembly, and the clamp frame comprises a baffle and a bottom surface.
[0021] Through the arrangement, the clamp frame can be more closely attached to the clamp, and the stability of the clamp when placed in the clamp frame is improved.
[0022] The support member comprises an auxiliary support rod, and the two ends of the auxiliary support rod are connected with the clamp frame and the support support respectively.
[0023] Through the arrangement of the auxiliary support rod, the supporting capacity of the device for the clamp when disassembling the clamp is improved.
[0024] The device for disassembling the clamp comprises an operating rod, and the operating rod is connected to the clamp frame.
[0025] Through the arrangement of the operating rod, the support member is elongated or shortened by operating the operating rod, and the convenience of using the device is improved.
[0026] The clamp frame is provided with a mounting seat, and the operating rod can be detachably connected to the clamp frame through the mounting seat.
[0027] Through the arrangement of the mounting seat, the operating rod is connected to the mounting seat during use, and the operating rod is detached from the mounting seat when the device is not used, so that the space occupied by the device is reduced.
[0028] The mounting seat can be a screw thread or a buckle, and the operating rod can be screwed into the mounting seat or buckled into the mounting seat.
[0029] In the second aspect, the utility model provides a reaction kettle, comprising a reaction kettle body and a device for disassembling a clamp.
[0030] Through the setting, the convenience degree and the safety degree when the reaction kettle clamp dismounting operation is carried out are improved.
[0031] Compared with the prior art, the utility model has the advantages of:
[0032] 1. The utility model provides a device for dismounting clamp, including two dismounting part bodies, the dismounting part body includes the clamp frame and support component, one side of support component is hinged with clamp frame, and the other side is equipped with gyro wheel, the clamp frame is used for connecting clamp assembly, the support component can retract when the device for dismounting clamp opens, and the support component can lengthen when the device for dismounting clamp closes. Dismounting clamp through traditional hoisting mode, whether it is dismounting and installation efficiency is lower, when the device dismounts clamp, makes the stroke of clamp movement small, and convenient to use, greatly improves the dismounting efficiency of clamp, through the setting, reduce the probability of the movement of clamp in the process of dismounting, and make the clamp according to the movement path of device established and away from the reaction kettle, improve the stability of clamp when dismounting, reduce the probability of the collision of clamp and reaction kettle, improve the safety of construction,
[0033] 2. The utility model provides a reaction kettle, including reaction kettle body and device for dismounting clamp, through the setting, the convenience degree and the safety degree when the reaction kettle clamp dismounting operation is carried out are improved. ACCURACY
[0034] Fig. 1 It is the three -dimensional schematic view of the device for dismounting clamp of embodiment 1 provided by the utility model.
[0035] Fig. 2 It is the main schematic view of the device for dismounting clamp of embodiment 1 provided by the utility model when starting to dismount clamp.
[0036] Fig. 3 It is the main schematic view of the device for dismounting clamp of embodiment 1 provided by the utility model when completing dismounting clamp.
[0037] Mark in drawing:
[0038] 1-dismounting part body, 11-mounting seat, 2-clamp frame, 3-support component, 31-base, 311-first rod piece, 312-second rod piece, 32-telescopic support, 33-support support, 34-assistant support rod, 4-clamp assembly, 5-gyro wheel, 6-operation rod. DETAILED DESCRIPTION
[0039] The utility model will be described in further detail below in combination with specific embodiments. However, this should not be understood as limiting the scope of the above-mentioned subject matter of the utility model to the following embodiments only, and any technology realized based on the content of the utility model falls within the scope of the utility model.
[0040] In the description of the embodiments of the utility model, the terms indicating the orientation or position relationship of "up", "down", "left", "right", "center", "inner", "outer", etc. are expressed based on the orientation or position relationship shown in the drawings, or the orientation or position relationship when the product / equipment / device of the utility model is usually used. These terms of orientation or position relationship are only used to facilitate the description of the utility model scheme or simplify the description in the embodiments, so as to enable the skilled person to quickly understand the scheme, and therefore cannot be understood as indicating or implying that the specific device / component / element must have a specific orientation or be constructed and operated in a specific position relationship, and therefore cannot be understood as limiting the utility model.
[0041] In addition, if the terms "horizontal", "vertical", "overhanging", "parallel", etc. appear, it does not mean that the corresponding device / component / element must be absolutely horizontal or vertical or overhanging or parallel, but can be slightly inclined or deviated. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined. Alternatively, it can be simplified to understand that the corresponding device / component / element is arranged in the direction of "horizontal", "vertical", "overhanging", "parallel", etc., and can have an error / deviation of ±10% relative to the corresponding direction, more preferably an error / deviation of ±8% or less, more preferably an error / deviation of ±6% or less, more preferably an error / deviation of ±5% or less, and more preferably an error / deviation of ±4% or less. As long as the corresponding device / component / element is within the error / deviation range, it can still achieve its role in the scheme of the utility model.
[0042] In addition, the terms "first", "second", "third", etc. appearing in the terms are only used to distinguish the description of the same or similar parts, and should not be understood as emphasizing or implying the relative importance of the specific parts.
[0043] In addition, in the description of the embodiments of the utility model, "several", "a plurality of", "several" represent at least 2. It can be 2, 3, 4, 5, 6, 7, 8, 9, etc. in any case, or even more than 9.
[0044] Moreover, in the description of the technical scheme of the utility model, unless another explicit provision / limitation / restriction, the term "set" "installation" "connected" "connected" "provided with" "laid" "arranged" should be understood broadly, for example, can be fixedly connected, can also be detachably connected, or integrally connected, can be welding, riveting, bolted, threaded connection and other commonly used connection means in the art. This connection can be mechanical connection, or electrical connection or communication connection; can be directly connected, or indirectly connected through an intermediate medium, can be the communication between two elements.
[0045] Embodiment 1
[0046] As Figs. 1-3 shown, a device for disassembling and assembling the clamp, comprising two disassembling and assembling bodies 1, the disassembling and assembling body 1 comprises a clamp frame 2 and a supporting member 3, one side of the supporting member 3 is hinged with the clamp frame 2, the other side is provided with a roller 5, the clamp frame 2 is used for connecting the clamp assembly 4, the supporting member 3 can be telescopic, the supporting member 3 can be shortened when the device for disassembling and assembling the clamp is opened, and the supporting member 3 can be lengthened when the device for disassembling and assembling the clamp is closed.
[0047] One side of the clamp frame 2 is provided with an opening, the clamp comprises two clamp assemblies 4 arranged symmetrically, one of the clamp assemblies 4 can enter the clamp frame 2 from the opening, when the clamp assembly 4 is placed in the clamp frame 2, the clamp assembly 4 can be connected with the clamp frame 2, which improves the stability of the device when disassembling and assembling the clamp assembly 4; the roller 5 is used for contacting the ground, which improves the flexibility of the device for disassembling and assembling the clamp when in use.
[0048] When disassembling the clamp, the two disassembling and assembling bodies 1 are moved to the positions corresponding to the two clamp assemblies 4 respectively, and the clamp frame 2 is placed below the clamp assembly 4, so that the two clamp assemblies 4 are connected with the two clamp frames 2 respectively, when the two clamp assemblies 4 are disconnected, the supporting members 3 of the two disassembling and assembling bodies 1 are shortened when the device for disassembling and assembling the clamp is opened, that is, the two clamp frames 2 are rotated around the hinges with the supporting members 3 respectively, the two clamp frames 2 are inclined downward and backward in the direction away from each other, and the clamp assemblies 4 placed in the clamp frames 2 are moved, so that the two clamp assemblies 4 are away from each other, the relative position between the clamp assembly 4 and the clamp frame 2 can remain unchanged during the opening of the device, the two disassembling and assembling bodies 1 are moved by the roller 5, so that the two disassembling and assembling bodies 1 are away from each other, and the disassembly of the clamp is completed.
[0049] When the installation of the clamp is performed, the support members 3 of the two dismounting part bodies 1 are in the shortened state, the two clamp assemblies 4 are connected to the clamp frames 2 of the two dismounting part bodies 1 respectively, the two dismounting part bodies 1 are moved to the installation positions of the two clamp assemblies 4 respectively, when the device for dismounting the clamp is closed, the support members 3 of the two dismounting part bodies 1 are elongated, that is, the two clamp frames 2 are rotated around the hinges with the support members 3 respectively, the two clamp frames 2 are inclined upward and forward in the direction of approaching each other, and the clamp assemblies 4 placed in the clamp frames 2 are moved, so that the two clamp assemblies 4 approach each other, until the two clamp assemblies 4 reach the installation positions respectively and are fixed to the reaction kettle, the two dismounting part bodies 1 are moved away from each other through the rollers 5, and then the installation of the clamp is completed.
[0050] The clamp is connected to the clamp frame 2 in a clamping manner.
[0051] Through the arrangement, the probability of movement of the clamp during dismounting is reduced, the clamp is moved away from the reaction kettle along the predetermined movement path of the device, the stability of the clamp during dismounting is improved, the probability of collision between the clamp and the reaction kettle is reduced, and the safety of construction is improved.
[0052] The support member 3 comprises a base 31, an extension support 32 and a support support 33, one side of the extension support 32 and the support support 33 is hinged to the base 31, and the other side is hinged to the clamp frame 2.
[0053] Through the arrangement that the two sides of the extension support 32 are hinged to the base 31 and the clamp frame 2 respectively, and the two sides of the support support 33 are hinged to the base 31 and the clamp frame 2 respectively, the relative position of the clamp frame 2 to the base 31 can be changed through the rotation around the hinge, and the flexibility of use of the device is improved.
[0054] The base 31 comprises two first rod members 311 arranged in parallel and a plurality of second rod members 312 arranged between the two first rod members 311.
[0055] The extension support 32 comprises two extension rods arranged in parallel, and the extension support 32 is hinged to the base 31 through the second rod members 312.
[0056] The support support 33 comprises two support rods, the support support 33 is hinged to the base 31 through the second rod members 312, and the support support 33 and the extension support 32 are hinged to different second rod members 312, and the extension rod is a gas support rod.
[0057] Through the arrangement, the support support 33, the extension support 32 and the base 31 jointly constitute a structure with a triangular cross section, and the stability of the device is improved.
[0058] The shape and size of the clamp frame 2 are adapted to the clamp assembly 4, and the clamp frame 2 comprises a baffle and a bottom surface.
[0059] Through the arrangement, the clamp frame 2 can be more closely attached to the clamp, and the stability of the clamp placed in the clamp frame 2 is improved.
[0060] The support member 3 comprises an auxiliary support rod 34, and the two ends of the auxiliary support rod 34 are connected with the clamp frame 2 and the support bracket 33, respectively.
[0061] Through the arrangement of the auxiliary support rod 34, the support ability of the device for the clamp during disassembly of the clamp is improved.
[0062] The device for disassembling the clamp comprises an operating rod 6 connected to the clamp frame 2.
[0063] Through the arrangement of the operating rod 6, the support member 3 is elongated or shortened by operating the operating rod 6, and the convenience of use of the device is improved.
[0064] The clamp frame 2 is provided with a mounting seat 11, and the operating rod 6 can be detachably connected to the clamp frame 2 through the mounting seat 11.
[0065] Through the arrangement of the mounting seat 11, the operating rod 6 is connected to the mounting seat 11 during use, and the operating rod 6 is detached from the mounting seat 11 when the device is not used, so that the space occupied by the device is reduced.
[0066] The mounting seat 11 is arranged as a screw thread, and the operating rod 6 can be screwed to the mounting seat 11.
[0067] Embodiment 2
[0068] The embodiment provides a reaction kettle comprising a reaction kettle body and a device for disassembling a clamp.
[0069] Through the arrangement, the convenience and safety during the disassembly operation of the clamp of the reaction kettle are improved.
[0070] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application, and any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A device for disassembling and assembling a clamp, characterized in that: The invention comprises two disassembly and assembly parts (1), wherein the disassembly and assembly parts (1) comprises a clamp frame (2) and a support member (3), one side of the support member (3) is hinged to the clamp frame (2), and the other side is provided with a roller (5), the clamp frame (2) is used to connect the clamp assembly (4), and the support member (3) is capable of extension and contraction. When the device for disassembling the clamp is opened, the support member (3) can be shortened, and when the device for disassembling the clamp is closed, the support member (3) can be extended.
2. The device for disassembling and assembling a clamp according to claim 1, characterized in that: The supporting member (3) comprises a base (31), a telescopic bracket (32) and a supporting bracket (33); one side of the telescopic bracket (32) and the supporting bracket (33) are hinged to the base (31), and the other side of the telescopic bracket (32) and the supporting bracket (33) are hinged to the clamp frame (2).
3. The device for disassembling and assembling a clamp according to claim 2, characterized in that: The base (31) comprises two first rods (311) arranged in parallel and a plurality of second rods (312) arranged between the two first rods (311).
4. The device for disassembling and assembling a clamp according to claim 3, characterized in that: The telescopic bracket (32) comprises at least two telescopic rods arranged in parallel, and the telescopic bracket (32) is hinged to the base (31) via the second rod (312).
5. The device for disassembling and assembling a clamp according to claim 4, characterized in that: The support bracket (33) comprises at least two support rods, the support bracket (33) is hinged to the base (31) via the second rod (312), and the support bracket (33) and the telescopic bracket (32) are hinged to different second rods (312).
6. The device for disassembling and assembling a clamp according to claim 1, characterized in that: The shape and size of the clamp frame (2) are adapted to the clamp assembly (4), and the clamp frame comprises a baffle and a bottom surface.
7. A device for disassembling and assembling a clamp according to any one of claims 2 to 6, characterized in that: The supporting member (3) comprises an auxiliary supporting rod (34), and both ends of the auxiliary supporting rod (34) are respectively connected to the clamp frame (2) and the supporting bracket (33).
8. The device for disassembling and assembling a clamp according to claim 7, characterized in that: It comprises an operating rod (6), wherein the operating rod (6) is connected to the clamp frame (2).
9. The device for disassembling and assembling a clamp according to claim 8, characterized in that: The clamp frame (2) is provided with a mounting seat (11), and the operating rod (6) can be detachably connected to the clamp frame (2) via the mounting seat (11).
10. A reactor, characterized in that: The invention comprises a reactor body and a device for disassembling and assembling a clamp as described in any one of claims 1 to 9.