Oral liquid glass bottle disc sorting device
By designing a disc sorting device for oral liquid glass bottles and using servo motors and cameras to automatically detect the bottle mouths, the problems of low efficiency and high missed detection rate of traditional manual inspections were solved, and automated inspection and efficient sorting were achieved.
Patent Information
- Application Number
- CN202422842634.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-21
AI Technical Summary
Traditional inspection of the mouth of oral liquid glass bottles relies on manual visual inspection, which has a low degree of automation, low efficiency and a high probability of missed detection.
A disc sorting device for oral liquid glass bottles is designed. A servo motor is used to drive the disc to rotate, and a camera is used to automatically detect the bottle mouth. Automatic sorting is achieved through a control system, and qualified and unqualified products are transported separately.
The automated inspection of the bottle mouth of oral liquid bottles has been realized, which has improved processing efficiency, effectively avoided missed inspections, and enhanced inspection results.
Smart Images

Figure CN223440479U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sorting equipment technical field especially relates to a kind of oral liquid glass bottle disc sorting device. BACKGROUND
[0002] Oral liquid is a new preparation that three dosage forms of decoction, syrup and injection are combined. For example, common oral liquid of Shengpi Yin, Sini Decoction, oral liquid of ginseng and deer velvet honey royal jelly, etc., oral liquid glass bottle is a bottle specially used to hold oral liquid. After glass bottle is fired, there may be defects at various positions, such as bottle opening position. In order to ensure subsequent use, the bottle opening needs to be inspected to avoid the influence of bottle opening flaws on use.
[0003] Traditional inspection of bottle opening position of oral liquid bottle is mostly carried out by manual visual inspection, which has low automation degree and low efficiency, and has high probability of missed detection by manual inspection. UTILITY MODEL CONTENT
[0004] The utility model aims to provide a kind of oral liquid glass bottle disc sorting device, which can realize automatic detection when inspecting the bottle opening of oral liquid bottle, improve processing efficiency, effectively avoid missed detection and improve inspection effect.
[0005] To achieve the above purpose, the utility model provides a kind of oral liquid glass bottle disc sorting device, which comprises a rack and a support frame. Three conveyors are installed in T-shape on the rack, and a controller is installed on the right front side of the rack. The support frame is fixed on the rack, and an electric control cabinet is fixed on the right side of the support frame. The electric control cabinet is electrically connected with the controller. The device further comprises an auxiliary assembly.
[0006] The auxiliary assembly comprises a servo motor, a disc, a first blocking ring, a second blocking ring, a matching frame, a camera, a pushing member and a position detection member. The servo motor is provided with a brake mechanism and an encoder, and is fixed on the left side bottom of the rack and electrically connected with the electric control cabinet. The disc is fixed on the output shaft of the servo motor. A plurality of U-shaped openings are arranged in a ring shape on the disc. The first blocking ring is fixed on the rack. The second blocking ring is fixed on the side of the rack away from the first blocking ring. The matching frame is fixed on the rear side of the rack and located above the inlet of the rear side conveyor. A blocking cylinder is installed on the top of the matching frame. The camera is fixed on the matching frame and electrically connected with the electric control cabinet. The pushing member is arranged above the disc. The position detection member is arranged above the inlet of the front side conveyor.
[0007] The matching baffle is arranged on both sides of the conveying belt of the conveyor.
[0008] The pushing member comprises an electric telescopic rod and a rubber column, the electric telescopic rod is symmetrically fixedly installed on the support frame and electrically connected with the electric control cabinet, and the rubber column is threadedly connected with the output end of the electric telescopic rod and located on the output end of the electric telescopic rod.
[0009] The to-position detection member comprises a connecting plate and a to-position detection switch, the connecting plate is fixed on the front side of the support frame, the to-position detection switch is fixedly connected with the connecting plate and electrically connected with the electric control cabinet and located on the connecting plate.
[0010] The auxiliary assembly further comprises a fixed plate and a count detection switch, the fixed plate is fixedly connected with the rack and located on the side of the rack close to the second blocking ring, and the count detection switch is fixedly connected with the fixed plate and electrically connected with the electric control cabinet and located on the fixed plate.
[0011] The oral liquid glass bottle disc sorting device of the utility model, when sorting and checking, the left side conveyor conveys the oral liquid bottle to the U type mouth of the disc, then the servo motor acts, drives the disc to rotate, at this moment, under the cooperation of the first blocking ring, the bottle can be sequentially photographed and information collected under the camera, and the collected sample is uploaded to the control system for analysis, when the product is unqualified, the control system controls the rear pushing member to act according to the analysis result, and the unqualified product is pushed to the rear conveyor for conveying out, when the product is qualified, the rear pushing member does not act, and the product continues to be conveyed, until the bottle signal is detected by the to-position detection member, the control system controls the front pushing member to act according to the analysis result, and the qualified product is pushed to the front conveyor for conveying out, automatic sorting is completed, and then when the bottle opening of the oral liquid bottle is checked, automatic detection can be realized, the processing efficiency is improved, and missed detection is effectively avoided, and the checking effect is improved. BRIEF DESCRIPTION OF DRAWINGS
[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced.
[0013] Figure 1 is the overall structure schematic view of the oral liquid glass bottle disc sorting device of the first embodiment of the utility model.
[0014] Figure 2 is the front view of the oral liquid glass bottle disc sorting device of the first embodiment of the utility model.
[0015] Figure 3 is the overall structure schematic view of the oral liquid glass bottle disc sorting device of the second embodiment of the utility model.
[0016] In the figure: 101-frame, 102-support frame, 103-conveyor, 104-controller, 105-electric control cabinet, 106-servo motor, 107-disc, 108-first blocking ring, 109-second blocking ring, 110-matching frame, 111-camera, 112-electric telescopic rod, 113-rubber column, 114-connection plate, 115-in-place detection switch, 201-fixing plate, 202-counting detection switch. DETAILED DESCRIPTION
[0017] The embodiments of the present application are described in detail below, examples of which are shown in the accompanying drawings, the embodiments described below by referring to the accompanying drawings are exemplary, and are intended to explain the present application, and cannot be understood as a limitation of the present application.
[0018] Embodiment one:
[0019] As shown in Figure 1 and Figure 2 , wherein Figure 1 is the overall structure schematic diagram of the oral liquid glass bottle disc sorting device, Figure 2 is the front view of the oral liquid glass bottle disc sorting device, the present application provides a kind of oral liquid glass bottle disc sorting device: including frame 101, support frame 102, conveyor 103, controller 104, electric control cabinet 105 and auxiliary assembly, the auxiliary assembly includes servo motor 106, disc 107, first blocking ring 108, second blocking ring 109, matching frame 110, camera 111, push material component and in-place detection component, the push material component includes electric telescopic rod 112 and rubber column 113, the in-place detection component includes connection plate 114 and in-place detection switch 115. By the foregoing scheme, automatic detection can be realized when the bottle opening of oral liquid bottle is checked, processing efficiency is improved, and missed detection is effectively avoided, and the checking effect is improved. It can be understood that the foregoing scheme can realize automatic detection, improve processing efficiency, effectively avoid missed detection and improve checking effect.
[0020] In the embodiment, the frame 101 is T-shaped and is provided with three conveyors 103, a controller 104 is installed on the right front side, the support frame 102 is fixed on the frame 101, and an electric control cabinet 105 is fixed on the right side, the electric control cabinet 105 is electrically connected with the controller 104, the conveyor 103 is used for feeding and discharging, the electric control cabinet 105 is used for automatic control of equipment, and the controller 104 is used for manual operation control.
[0021] Among them, the servo motor 106 is equipped with a brake mechanism and an encoder, and is fixed at the bottom left side of the frame 101 and electrically connected to the electric control cabinet 105. The disc 107 is fixed on the output shaft of the servo motor 106. Multiple U-shaped openings are arranged in a ring on the disc 107. The first retaining ring 108 is fixed on the frame 101, and the second retaining ring 109 is fixed on the side of the frame 101 away from the first retaining ring 108. The matching frame 110 is fixed on the rear side of the frame 101 and is located above the feed port of the conveyor 103 on the rear side, and a material blocking cylinder is installed on the top. The camera 111 is fixed on the matching frame 110 and electrically connected to the electric control cabinet 105. The pushing component is arranged above the disc 107, and the in-place detection component is arranged above the feed port of the conveyor 103 on the front side of the frame 101. The brake mechanism of the servo motor 106 is convenient for stopping the locking shaft, and the encoder is convenient for angle control and is fixed to the frame 101 by bolts. The disc 107 is fixed to the output shaft of the servo motor 106 by positioning pins and bolts. A plurality of U-shaped openings are arranged in an annular shape on the disc 107 to facilitate the insertion of bottles. The radius of the U-shaped opening is consistent with the radius of the bottle. After the disc 107 stops rotating, the three U-shaped openings can respectively contact the conveyor belts of the three conveyors 103. The first retaining ring 108 and the second retaining ring 109 are respectively fixed to the frame 101 by bolts. 1, after installation, a matching notch is formed on the rear side, and the notch spacing is equal to the bottle diameter. At the same time, a blocking cylinder is provided on the notch, which is fixed to the matching frame 110, and the round shaft of the output end thereof can just abut against the outer surface of the bottle to prevent the bottle from moving out of the notch. The matching frame 110 is fixed to the frame 101 by bolts, and the camera 111 is fixed to the matching frame 110 by bolts. After installation, the camera 111 will be located just above the bottle mouth of the bottle, the pushing member is used for pushing the material, and the in-place detection member is used for cooperating when the qualified product is exported.
[0022] Secondly, matching baffles are provided on both sides of the conveyor belt of the conveyor 103. The spacing between the matching baffles is equal to the diameter of the bottle, which facilitates the stable conveying of the bottles.
[0023] The electric telescopic rod 112 is then symmetrically fixed to the support frame 102 and electrically connected to the electrical control cabinet 105. The rubber column 113 is threadedly connected to the output end of the electric telescopic rod 112 and is located on the output end of the electric telescopic rod 112. The electric telescopic rod 112 is fixed to the support frame 102 via bolts, and the threaded cavity of the rubber column 113 is directly connected to the externally threaded end on the output end of the electric telescopic rod 112.
[0024] Finally, the connecting plate 114 is fixed to the front side of the support frame 102. The in-position detection switch 115 is fixedly connected to the connecting plate 114 and electrically connected to the electrical control cabinet 105. It is located on the connecting plate 114. The connecting plate 114 is tightened and fixed to the support frame 102 by bolts. The in-position detection switch 115 is model CDD-40N and is locked to the connecting plate 114 with a built-in nut.
[0025] When the present invention is used to inspect the mouth of an oral liquid bottle, the conveyor 103 on the left side conveys the oral liquid bottle to the U-shaped mouth on the disc 107, and then the servo motor 106 is actuated to drive the disc 107 to rotate. At this time, with the cooperation of the first retaining ring 108, the bottles can pass under the camera 111 in turn to be photographed and collect information, and the collected samples are uploaded to the control system for analysis. If the product is unqualified, the control system controls the action of the pushing component on the rear side according to the analysis results. When the action is in progress, the retaining cylinder on the matching frame 110 is first retracted, and the electric telescopic rod on the rear side is retracted. 112 acts to push unqualified products to the conveyor 103 on the rear side for transportation. When the product is qualified, the pushing component on the rear side does not act, the blocking cylinder on the matching frame 110 is in an extended state, and the product continues to be transported. Under the cooperation of the second blocking ring 109, until the in-place detection component detects the bottle signal, the control system controls the action of the front side pushing component according to the analysis result, pushes the qualified products to the conveyor 103 on the front side for transportation, completes automatic sorting, and then realizes automatic detection when inspecting the bottle mouth of the oral liquid bottle, improves processing efficiency, effectively avoids missed detection, and improves inspection effect.
[0026] Example 2:
[0027] like Figure 3 As shown, Figure 3 It is a schematic diagram of the overall structure of the oral liquid glass bottle disc sorting device. On the basis of the first embodiment, the utility model provides an oral liquid glass bottle disc sorting device, and the auxiliary component also includes a fixing plate 201 and a counting detection switch 202.
[0028] The fixing plate 201 is fixedly connected to the frame 101 and is located on the side of the frame 101 near the second retaining ring 109. The counting detection switch 202 is fixedly connected to the fixing plate 201, electrically connected to the electrical control cabinet 105, and located on the fixing plate 201. The fixing plate 201 is mounted on the frame 101 with bolts extending from bottom to top. The counting detection switch 202 is model H12N1-N and is secured to the fixing plate 201 with a built-in nut.
[0029] In the present embodiment, when the bottles pass through the detection area of the counting detection switch 202 in sequence during conveying, the counting detection switch 202 counts the intermittent sensing signals, and the data information can be displayed on the display screen of the controller 104.
[0030] The above has been disclosed only as one or more preferred embodiments of the present application, and cannot be used to limit the scope of the rights of the present application. Those skilled in the art can understand that all or part of the above-mentioned embodiments can be implemented, and equivalent changes made in accordance with the claims of the present application still fall within the scope of the present application.
Claims
1. A device for sorting oral liquid glass bottles in discs, comprising a frame and a support frame, three conveyors mounted in a T-shape on the frame, a controller mounted on the right front side of the frame, the support frame fixed to the frame, an electric control cabinet fixed on the right side of the frame, the electric control cabinet being electrically connected to the controller, and characterized by: Also included are auxiliary components; The auxiliary components include a servo motor, a disc, a first retaining ring, a second retaining ring, a matching frame, a camera, a pushing member and an in-place detection member. The servo motor is equipped with a brake mechanism and an encoder, and is fixed to the bottom left side of the frame and electrically connected to the electric control cabinet. The disc is fixed on the output shaft of the servo motor, and a plurality of U-shaped openings are arranged in a ring on the disc. The first retaining ring is fixed on the frame, and the second retaining ring is fixed on the side of the frame away from the first retaining ring. The matching frame is fixed to the rear side of the frame and is located above the feed port of the conveyor on the rear side, and a retaining cylinder is installed on the top. The camera is fixed on the matching frame and is electrically connected to the electric control cabinet. The pushing member is arranged above the disc, and the in-place detection member is arranged above the feed port of the conveyor on the front side of the frame.
2. The oral liquid glass bottle disc sorting device according to claim 1, characterized in that: Matching baffles are provided on both sides of the conveyor belt of the conveyor.
3. The oral liquid glass bottle disc sorting device according to claim 1, characterized in that: The pushing member includes an electric telescopic rod and a rubber column. The electric telescopic rod is symmetrically fixed on the support frame and electrically connected to the electric control cabinet. The rubber column is threadedly connected to the output end of the electric telescopic rod and is located on the output end of the electric telescopic rod.
4. The oral liquid glass bottle disc sorting device according to claim 1, characterized in that: The in-place detection component includes a connecting plate and an in-place detection switch, wherein the connecting plate is fixed to the front side of the support frame; the in-place detection switch is fixedly connected to the connecting plate, electrically connected to the electric control cabinet, and located on the connecting plate.
5. The oral liquid glass bottle disc sorting device according to claim 1, characterized in that: The auxiliary component also includes a fixed plate and a counting detection switch. The fixed plate is fixedly connected to the frame and is located on the side of the frame close to the second retaining ring; the counting detection switch is fixedly connected to the fixed plate, electrically connected to the electric control cabinet, and is located on the fixed plate.