Four-process copper pipe machining sliding table

By designing a four-process copper tube processing slide, integrating clamping, reaming and bending functions, the automation of copper tube processing is realized, solving the problem of multi-level step-by-step operations in the existing technology that takes up a lot of manpower, improving efficiency and reducing costs.

CN223440870UActive Publication Date: 2025-10-17ZHENGZHOU JINLIFENG MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202422978177.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-10-17
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

The existing copper tube processing process requires multi-level step-by-step operations, which takes up a lot of manpower, has a low degree of automation and low efficiency.

Method used

A four-step copper tube processing slide is designed, which integrates clamping, reaming and bending functions. The slide and drive screw are used to realize the automation of multiple processes, and the bending motor and forming wheel are used to achieve efficient bending.

Benefits of technology

It improves the automation level of copper tube processing, reduces labor costs and labor intensity, improves processing efficiency, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223440870U_ABST
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Abstract

The utility model relates to the technical field of copper pipe machining, in particular to a four-process copper pipe machining sliding table which comprises a fixedly-arranged base, a clamping device used for containing a copper pipe is arranged on one side of the upper surface of the base, a reaming device is arranged on the other side of the base, and the reaming device comprises a first sliding table body arranged on the upper surface of the base. A second sliding table sliding in the vertical direction of the clamping device is arranged on the upper portion of the first sliding table, a plurality of reamers are arranged on the upper portion of the second sliding table, a bending device used for extruding the copper pipe is arranged on the side edge of the second sliding table, labor cost and labor intensity are reduced, and the copper pipe bending device has the advantages of being simple in structure, convenient to operate and high in machining efficiency.
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Description

TECHNICAL FIELD

[0001] The utility model relates to copper pipe processing technical field, concretely relates to a four process copper pipe processing sliding table. BACKGROUND

[0002] Copper pipe is one of the parts that are used in air conditioner production, is mainly used in the connection of pipeline in air conditioner, and the pipeline is inhaled into the refrigerant, needs to use a plurality of different specifications of copper pipe in the whole air conditioner production, and needs a plurality of different specifications of copper pipe to cooperate, therefore needs to process the copper pipe.

[0003] In the process of processing, the copper pipe needs to be processed in diameter, then needs to be bent according to the designed angle after the copper pipe in diameter, this needs to cut the existing copper pipe, then needs to be heated to be bored, is bent after the boring is completed, therefore needs multistage step operation, this needs to be processed in multiple stations, not only prolongs the production line, but also occupies more manual work, the degree of automation is not high, the processing efficiency can be improved, therefore, the technical scheme is improved. UTILITY MODEL CONTENT

[0004] The utility model discloses a four process copper pipe processing sliding table, which overcomes the defects of the prior art that copper pipes occupy more labor and have low efficiency during the process of reaming and bending, and provides a four process copper pipe processing sliding table.

[0005] In order to achieve the above-mentioned purpose, the embodiment of the utility model specifically adopts the following technical scheme: a four process copper pipe processing sliding table, comprising a fixedly arranged base, a clamping device for placing a copper pipe is arranged on one side of the upper surface of the base, a reaming device is arranged on the other side of the base, the reaming device comprises a first sliding table arranged on the upper surface of the base, a second sliding table vertically sliding along the clamping device is arranged on the upper part of the first sliding table, a plurality of reamers are arranged on the upper part of the second sliding table, and a bending device for extruding the copper pipe is arranged on the side edge of the second sliding table.

[0006] Further, a first guide rail is arranged on the bottom of the first sliding table, the mounting direction of the first guide rail is parallel to the clamping device, a first drive screw rod for driving the first sliding table is arranged on the side edge of the clamping device.

[0007] Further, a second guide rail slidingly connected with the second sliding table is arranged on the upper part of the first sliding table, and a second drive screw rod for driving the second sliding table is arranged on the side edge of the first sliding table.

[0008] Further, an installation plate is arranged on the upper part of the second sliding table, the reamers are arranged through the installation plate, the shaft centers of the reamers and the clamping device are arranged on the same plane, and the diameters of the reamers are increased in steps.

[0009] Further, the bending device comprises a fixing frame arranged at the side of the mounting plate, the fixing frame is arranged at the side of the reamer with the largest diameter, the side of the fixing frame is provided with a bending driver, the output end of the bending driver is provided with a mounting disc, the mounting disc is arranged at one side of the reamer, and the mounting disc is provided with a forming wheel.

[0010] Further, the bending driver is a bending motor, the fixing frame is U-shaped and the opening faces the reamer, and the forming wheel is detachably connected with the mounting disc.

[0011] The bending device comprises a fixing frame arranged at the side of the mounting plate, the mounting disc is provided with a forming wheel, the forming wheel is provided with two forming wheels, the forming wheel is detachably connected with the mounting disc, the mounting disc is provided with a plurality of holes at different positions, the forming wheel is installed at different positions of the mounting disc according to the bending angle and position, the mounting plate drives the fixing frame to move to the copper pipe of the clamping device, and the reaming operation of the copper pipe is not affected, the two operation wheels are arranged at the upper and lower sides of the copper pipe, different bending positions can be set according to different bending requirements, then the bending motor is started, the forming wheel rotates under the driving of the mounting disc, the forming wheel extrudes the copper pipe, and then the bending effect is generated, the bending motor is reset after bending, the occupied space is greatly reduced, the processing efficiency is improved, the labor cost and labor intensity are reduced, and the bending device has the advantages of simple structure, convenient operation, high processing efficiency and the like. BRIEF DESCRIPTION OF DRAWINGS

[0012] Fig. 1 It is a whole structure schematic view of the utility model;

[0013] Fig. 2 It is another angle structure schematic view of the utility model;

[0014] Fig. 3 It is a front view structure schematic view of the utility model;

[0015] In the drawing: 1, base; 2, clamping device; 3, first sliding table; 301, first guide rail; 302, first drive screw; 4, second sliding table; 401, second guide rail; 402, second screw; 5, mounting plate; 501, reamer; 6, fixing frame; 601, bending motor; 602, mounting disc; 603, forming wheel. DETAILED DESCRIPTION

[0016] The preferred embodiments of the utility model are described below with reference to the drawings, and those skilled in the art should understand that these embodiments are only used to explain the technical principles of the utility model, and are not intended to limit the protection scope of the utility model.

[0017] Reference Figs. 1 to 3The utility model discloses an embodiment of four -step copper pipe processing sliding table mainly includes a fixedly installed base 1, and the base 1 can be fixed on the shelf and cooperate pipe feeding machine, and the copper pipe is forwarded to the cutting and is completed, and the base 1 is integrated with clamping device 2, reamer and bending device.

[0018] The upper surface of the base 1 is provided with a clamping device 2 on one side, which is used for stably placing and fixing the copper pipe to be processed. The clamping device 2 adopts a cylinder and a clamping block to ensure that the copper pipe does not move or dislocate during processing, thereby ensuring the accuracy of processing.

[0019] The other side of the base 1 is provided with a reamer, and the reamer is composed of a first sliding table 3 arranged on the upper surface of the base 1. The first sliding table 3 can slide in a direction parallel to the clamping device 2. In order to realize such sliding, the bottom of the first sliding table 3 is equipped with a first guide rail 301, and the installation direction of the guide rail is parallel to the clamping device 2. A first driving lead screw 302 is arranged on the side of the clamping device 2, which is used to drive the first sliding table 3 to slide on the guide rail, so as to adjust the distance between the reamer and the clamping device 2. In use, the reamer is pulled close to the copper pipe by the first driving lead screw 302, so that the reamer completes processing on the copper pipe. After processing is completed, the first driving lead screw 302 is reversed, and the reamer is separated from the copper pipe. After each step of processing is completed, the function processing is rotated, the need for multiple point processing is completed, and the production is accelerated.

[0020] A second sliding table 4 is arranged on the upper part of the first sliding table 3, and the second sliding table 4 can slide in a direction perpendicular to the clamping device 2. The upper part of the first sliding table 3 is equipped with a second guide rail 401, which is connected with the second sliding table 4 through a sliding block. Meanwhile, a second driving lead screw 402 is arranged on the side of the first sliding table 3, which is used to drive the second sliding table 4 to slide vertically on the guide rail, so as to adjust the processing position of the reamer 501 of different specifications, so that it can accurately contact the copper pipe and complete multiple point processing. An installation plate 5 is arranged on the upper part of the second sliding table 4, and a plurality of reamers 501 are arranged through the installation plate 5. The axes of the reamers 501 and the clamping device 2 are arranged on the same plane, so as to ensure the accuracy of the reaming operation. The diameters of the reamers 501 are increased in steps, and different diameters of the reamers 501 can be selected according to needs, so as to adapt to copper pipes of different specifications. Different diameters of the reamers 501 can also be used to sequentially ream one end of the copper pipe, so that it reaches the processing standard. Moreover, the probability of cracks in the copper pipe during processing is reduced, and the yield is improved.

[0021] The side of the second sliding table 4 is also provided with a bending device, which is used to bend the copper pipe after the hole expansion, so as to achieve the forming effect, and the bending range is small in the embodiment, so that the copper pipe can be bent after the hole expansion is completed, wherein the bending device comprises a fixing frame 6 provided on the side of the mounting plate 5, the fixing frame 6 is U-shaped and the opening faces the hole expander 501, the fixing frame 6 uses a U-shaped structure to enhance the strength, and the part of the fixing frame 6 below the hole expander 501 is provided with an inclined surface, so that the copper pipe is separated from the clamping device 2 after the bending is completed, the storage phenomenon is reduced, and the use effect is improved. The fixing frame 6 is arranged on the side of the hole expander 501 with the largest diameter, and the side of the fixing frame 6 is provided with a bending driver, which is a bending motor, and the output end of the bending motor is provided with a mounting disc 602, which is arranged on one side close to the hole expander 501, and a forming wheel 603 is arranged on the mounting disc 602, and the forming wheel 603 is arranged in two, and the forming wheel 603 is detachably connected with the mounting disc 602, and a plurality of holes with different positions are arranged on the mounting disc 602, and the forming wheel is arranged at different positions of the mounting disc according to the bending angle and position, and the spacing between the two forming wheels 603 is greater than the diameter of the hole expander, and in use, the hole expander 501 first expands the copper pipe step by step, and the uppermost hole expander 501 enters the inside of the copper pipe, and since the fixing frame 6 is arranged on the mounting plate, the mounting plate drives the fixing frame to move to the copper pipe of the clamping device, and does not affect the hole expansion operation of the copper pipe, and after the hole expansion is completed, the hole expander is withdrawn from the inside of the copper pipe, at this time, the two operation wheels are arranged on the upper and lower sides of the copper pipe, different bending positions can be set according to different bending requirements, then the bending motor is started, the forming wheel is rotated under the driving of the mounting disc, so that the forming wheel extrudes the copper pipe, and then the bending effect is generated, after the bending is completed, the bending motor is reset, the second lead screw 402 rotates, the forming wheel 603 is withdrawn from the side of the copper pipe, the mounting plate 5 is reset, and then the clamping device 2 is loosened, and the next copper pipe is replaced, so that the four processes of multiple upgrading and hole expansion and bending are integrated on one table, the occupied space is greatly reduced, the processing efficiency is improved, the labor cost and labor intensity are reduced, and the structure is simple, the operation is convenient, and the processing efficiency is high.

[0022] It should be noted that in the description of the present application, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and other terms indicating direction or positional relationship are based on the direction or positional relationship shown in the drawings, which is only for the convenience of description, and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0023] In addition, it needs to be explained that, in the description of the utility model, unless another explicit provision and limitation, the term "mount", "link", "connect" should be broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected; can be mechanical connection, also can be electrical connection; can be directly connected, also can pass through the indirect connection of intermediate medium, can be two element internal communication. For the person skilled in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.

[0024] The term "comprising" or any other similar word is intended to encompass a non-exclusive inclusion, such that a process, article, or apparatus / device that comprises a list of elements is not limited to those elements, but can include other elements not expressly listed, or also include elements inherent in the process, article, or apparatus / device.

[0025] So far, the technical scheme of the utility model has been described in combination with the preferred embodiments shown in the drawings, but the person skilled in the art can easily understand that the protection scope of the utility model is obviously not limited to these specific embodiments. Without deviating from the principles of the utility model, the person skilled in the art can make equivalent changes or replacements to the related technical features, and the technical schemes after these changes or replacements will fall within the protection scope of the utility model.

Claims

1. A four-step copper tube processing slide, comprising a fixed base (1), characterized in that: A clamping device (2) for placing a copper tube is provided on one side of the upper surface of the base (1), and a hole-expanding device is provided on the other side of the base (1). The hole-expanding device comprises a first slide (3) provided on the upper surface of the base (1), a second slide (4) sliding in a direction perpendicular to the clamping device (2) is provided on the upper portion of the first slide (3), a plurality of hole expanders (501) are provided on the upper portion of the second slide (4), and a bending device for squeezing the copper tube is provided on the side of the second slide (4).

2. The four-step copper tube processing slide according to claim 1, characterized in that: A first guide rail (301) is provided at the bottom of the first slide (3), and the installation direction of the first guide rail (301) is parallel to the clamping device (2). A first driving screw rod (302) for driving the first slide (3) is provided on the side of the clamping device (2).

3. The four-step copper tube processing slide according to claim 1, characterized in that: The upper portion of the first slide (3) is provided with a second guide rail (401) slidably connected to the second slide (4), and the side of the first slide (3) is provided with a second driving screw (402) for driving the second slide (4).

4. The four-step copper tube processing slide according to claim 1, characterized in that: A mounting plate (5) is provided on the upper portion of the second slide (4), and the reamer (501) is provided through the mounting plate (5). The axis of the reamer (501) and the clamping device (2) are provided on the same plane, and the diameter of the reamer (501) increases stepwise.

5. The four-step copper tube processing slide according to claim 1, characterized in that: The bending device comprises a fixing frame (6) arranged on the side of the mounting plate (5), the fixing frame (6) being arranged on the side of the reamer (501) having the largest diameter, a bending driver being arranged on the side of the fixing frame (6), a mounting disc (602) being arranged at the output end of the bending driver, the mounting disc (602) being arranged on a side near the reamer (501), and a forming wheel (603) being arranged on the mounting disc (602).

6. The four-step copper tube processing slide according to claim 5, characterized in that: The bending driver is a bending motor, the fixing frame (6) is U-shaped and has an opening facing the reamer (501), and the forming wheel (603) is detachably connected to the mounting plate (602).