Argon arc wire adding pendulum mechanism
By designing an argon arc wire pendulum mechanism, and utilizing the meshing of a motor and gear rack, along with the cooperation of a limit sensor, precise positioning of the welding torch and arc pendulum tracking are achieved. This solves the problem of insufficient adaptability of existing pendulum mechanisms when welding elliptical or irregularly shaped products, improves welding quality and efficiency, and simplifies the maintenance process.
Patent Information
- Application Number
- CN202422640188.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-10-30
AI Technical Summary
The existing pendulum mechanism has insufficient adaptability when welding elliptical or special-shaped products, is cumbersome to adjust, and wear causes a decrease in accuracy, affecting welding quality and efficiency.
The welding torch employs an argon arc wire-feeding pendulum mechanism, comprising a welding torch, a tracking module, a pendulum module, and a wire feeding module. The precise movement of the slider is achieved through the meshing of a first motor and a gear rack, while a second motor drives the rotating platform to perform arc pendulum motion. Combined with upper and lower limit sensors and a modular design, the flexibility and adaptability of the welding torch are improved.
It achieves precise positioning and flexible tracking of the welding torch, adapting to the welding needs of different materials and shapes, improving welding quality and efficiency, simplifying the maintenance process, and reducing operating difficulty and cost.
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Figure CN223441310U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to an automatic welding auxiliary equipment, especially an argon arc wire feeding pendulum mechanism. BACKGROUND
[0002] The pendulum mechanism is an automatic welding auxiliary equipment, which makes the welding torch reciprocate along a predetermined trajectory to achieve uniform welding. This mechanism improves welding efficiency and quality, reduces manual operation, and is suitable for pipeline and circular workpiece welding, and is one of the key technologies of modern welding automation.
[0003] The existing pendulum mechanism usually uses a stepper motor and a worm gear reducer to achieve precise control. The stepper motor drives the welding torch to perform precise pendulum motion through the conversion of the worm gear reducer, thereby achieving uniform welding. This mechanism can adjust the angle, speed and center position of the swing according to the requirements of the welding process to adapt to different welding needs. Through programming control, the pendulum mechanism can accurately repeat the welding action to ensure the consistency of the welding quality.
[0004] However, the existing pendulum mechanism cannot well adapt to welding of elliptical or special-shaped products, because its design is often based on simple reciprocating motion and lacks adaptability to complex trajectories. In addition, the adjustment of the pendulum mechanism is usually cumbersome, and once the swing amplitude or speed needs to be changed, professional personnel may need to adjust it. In the welding process, if the welding speed or swing amplitude needs to be changed, the lack of flexibility of this mechanism may affect the welding quality and efficiency. At the same time, the wear problem of the pendulum mechanism is also a big defect, which may cause precision to decrease after long-term use, and needs to be maintained and calibrated regularly. These factors limit the application range of the pendulum mechanism in the field of automatic welding. Therefore, it is necessary to improve the above technical defects. UTILITY MODEL CONTENTS
[0005] The utility model solves the technical problem in view of the above prior art, and provides a pendulum mechanism which can track and adjust the welding height of products, is simple to maintain, and has strong adaptability.
[0006] In order to achieve the above object, the utility model adopts the technical scheme: a kind of argon arc wire feeding clockwork, including welding torch, tracking module, pendulum module and wire feeding module, welding torch is fixedly connected with tracking module, tracking module includes first tracking block and second tracking block, first tracking block is equipped with gear strip, guide in, second tracking block is equipped with first motor, sliding block, second tracking block middle part is equipped with opening, first motor is located at opening, first motor is engaged with gear strip, sliding block is arranged on guide, and sliding block can be moved up and down along the linear direction of guide, pendulum module includes fixed shell, second motor, rotating platform and connecting rod, second motor is placed in fixed shell, connecting rod is equipped with accommodating groove, accommodating groove is connected with opening, first motor is placed in accommodating groove, tracking module is linked with pendulum module by connecting rod and realizes the arc swing tracking movement of welding torch.
[0007] By adopting the above technical scheme: by the engagement of first motor and gear strip, the tracking module can control the precise movement of sliding block along the linear direction of guide, realize the accurate control of tracking module, and realize the accurate positioning of welding torch, and then adjust the height of product welding.In addition, second motor drives rotating platform, and converts rotary motion into arc swing motion through connecting rod, the swing amplitude of pendulum module will not be affected by other modules, and the welding torch is endowed with flexible swing tracking capability to adapt to the welding requirements of different materials, thicknesses and shapes, and good versatility and adaptability are shown.Meanwhile, the mechanism adopts modular design, and each component is easy to disassemble and replace, so that daily maintenance and troubleshooting are facilitated.
[0008] The above-mentioned welding torch arc swing tracking mechanism can be further provided with upper and lower limit sensors in the second tracking block, a sensor baffle is provided on the first motor, and a sensor sensing sheet is provided on the end of the sensor baffle away from the sensor.
[0009] By adopting the above technical scheme: the upper and lower limit sensors provided in the second tracking block cooperate with the sensor baffle provided on the first motor to realize accurate control and automatic limiting of the movement of the sliding block, ensuring the safety and reliability of the welding process.The setting of sensor sensing sheet enables the sliding block to stop in time when reaching the limit position, effectively preventing collision with other parts of the machine and prolonging the service life of the equipment.Through the accurate control of upper and lower limit sensors, the movement range of the sliding block can also be adjusted according to different welding requirements, improving the flexibility and adaptability of the welding process and ensuring the welding quality and efficiency.This design improves the automation degree of the welding process, reduces manual intervention, reduces the operation difficulty and improves the production efficiency.Meanwhile, the upper and lower limit sensors and sensor baffle are easy to maintain, making detection and repair simple and reducing downtime.
[0010] The welding torch arc swing tracking mechanism can be further provided with a wire feeding module including a third motor, a wire feeding disc, a wire feeder and a wire feeding pipe.
[0011] By adopting the above technical solution, the wire feeding module realizes efficient and stable wire feeding through the driving of the third motor, ensuring continuous supply of welding wire during welding, thereby significantly improving welding efficiency. The compact design of the wire feeding module and the fixed shell makes it easy to integrate into automated welding equipment, occupying less space and being easy to install and use. At the same time, the component design of the wire feeding module considers the convenience of maintenance, making the replacement and maintenance of key components such as the wire feeding disc, the wire feeder and the wire feeding pipe simple, which helps to reduce maintenance cost and improve equipment reliability. In addition, the wire feeding module has good adaptability and can adapt to different types and diameters of welding wire, increasing the versatility and applicability of the welding system, so that it can meet various welding needs.
[0012] The welding torch arc swing tracking mechanism can be further provided with a wire feeder provided with a wire inlet pipe, a wire outlet pipe, a driving wheel and a driven wheel, the driving wheel being engaged with the third motor, and the driving wheel and the driven wheel driving the welding wire to be transmitted from the wire inlet pipe to the wire outlet pipe.
[0013] By adopting the above technical solution, the wire feeding module realizes continuous and stable transmission of welding wire through the cooperation of the driving wheel and the driven wheel, ensuring the continuity of welding wire supply during welding and avoiding the influence of welding quality due to interruption of welding wire supply. The engagement design of the driving wheel and the third motor enables the rotational power of the third motor to be effectively transmitted to the wire feeder, improving the wire feeding efficiency and reducing energy loss. In addition, the simplified design of the wire inlet pipe and the wire outlet pipe makes the transmission path of the welding wire clear, facilitating monitoring and maintenance. The wire feeding module has strong adaptability and can adapt to different types and diameters of welding wire, increasing the versatility and applicability of the wire feeding module, thereby improving the efficiency and quality of welding.
[0014] The welding torch arc swing tracking mechanism can be further provided with a welding torch and a tracking module connected through a welding torch clamp, the welding torch clamp being provided with a clamping piece at one end close to the welding torch, a clamping groove being provided in the middle of the welding torch clamp, the welding torch being movable in the clamping groove, and the clamping piece being capable of fastening the welding torch to the welding torch clamp.
[0015] By adopting the above technical solution: the design of the welding gun clamp provides great flexibility and convenience for the welding process. The welding gun clamp allows the welding gun to move freely in the clamping groove, enabling the welding gun to be fine-tuned according to welding requirements to adapt to different workpiece shapes and welding conditions. The clamping piece enables the welding gun to be quickly and securely fixed on the welding gun clamp, ensuring stability and accuracy during the welding process. This quick fixing mechanism also simplifies the replacement and maintenance process of the welding gun, improving work efficiency. In addition, the structural design of the welding gun clamp simplifies daily maintenance and cleaning, helping to maintain the long-term performance and reliability of the welding system. The versatility and applicability of the welding gun clamp are also enhanced, enabling it to adapt to different types and sizes of welding guns, thereby improving the flexibility and production efficiency of the entire welding system.
[0016] The welding gun arc swing tracking mechanism can be further provided with a fixed disc at one end of the welding gun clamp close to the tracking module, a plurality of first fixed holes are arranged on the fixed disc at intervals, a second fixed hole corresponding to the first fixed hole is arranged on the first tracking block, and the welding gun clamp and the tracking module are hinged through the first fixed hole and the second fixed hole.
[0017] By adopting the above technical solution: the welding gun clamp and the tracking module are connected through the hinge connection of the first fixed hole and the second fixed hole, which helps to maintain the stability of the overall structure during the welding process, reduces displacement caused by welding vibration, and thus improves the welding quality. At the same time, the design of the hinge structure simplifies the maintenance and inspection process, making maintenance work easier to perform.
[0018] The welding gun arc swing tracking mechanism can be further provided with a fixed disc at one end of the welding gun clamp close to the tracking module, a plurality of first fixed holes are arranged on the fixed disc at intervals, a second fixed hole corresponding to the first fixed hole is arranged on the first tracking block, and the welding gun clamp and the tracking module are hinged through the first fixed hole and the second fixed hole.
[0019] By adopting the above technical solution: the design of the welding gun realizes the quick replacement of the welding head, the flow guide pipe, and the tail cap with the connecting piece through a compact structure and a clamping connection, improving the efficiency of assembly and maintenance. At the same time, the flow guide pipe conducts electricity to the welding head through the water and electricity pipe, and the air pipe and the water and electricity pipe are nested and embedded in the insulation sleeve, which can ensure the welding capacity of the welding gun part and the insulation state of the whole welding gun.
[0020] The welding torch arc swing tracking mechanism can be further provided with: the welding head includes a tungsten electrode, a ceramic protection nozzle, and a filter screen, one end of the tungsten electrode is arranged inside the ceramic protection nozzle, the other end extends out of the periphery of the ceramic protection nozzle, an insulating sleeve is arranged between the ceramic protection nozzle and the connecting piece, the ceramic protection nozzle is clamped with the connecting piece through the insulating sleeve, and the connecting piece passes the protection gas to the tungsten electrode through the filter screen.
[0021] The design of the ceramic protection nozzle and the filter screen provides protection for the tungsten electrode, prolongs its service life, and improves the welding quality. The use of the insulating sleeve provides insulation protection between the ceramic protection nozzle and the connecting piece, ensuring the safety of the welding operation. The easy-to-maintain design makes cleaning and maintenance simple and fast, helping to maintain the good working condition of the welding torch. In addition, the reasonable layout of the tungsten electrode helps to concentrate the arc, further improving the precision and quality of welding.
[0022] The welding torch arc swing tracking mechanism can be further provided with: the end of the flow guide pipe away from the welding head is provided with a connector, the connector is clamped with the center pipe group, the connector is a hollow structure, and the welding torch passes the protection gas into the air pipe through the connector.
[0023] By adopting the above technical solution: the clamping of the center pipe group and the connector ensures the stable supply of the protection gas, making the connection between the flow guide pipe and the protection gas source more convenient, and the hollow structure of the connector ensures the smooth flow of the protection gas, effectively protecting the weld area and preventing oxidation and pollution. The characteristics of the connector being easy to disassemble and install facilitate the regular inspection and maintenance of the welding torch, ensuring the cleanliness and efficient operation of the flow guide pipe.
[0024] The welding torch arc swing tracking mechanism can be further provided with: the periphery of the flow guide pipe is provided with a water inlet electrical interface and a water outlet interface, at least two cooling pipelines are arranged in the water and electricity pipe, the cooling pipelines are spaced apart and connected to each other, and one end of the cooling loop is connected to the water inlet electrical interface and the other end is connected to the water outlet interface.
[0025] By adopting the above technical solution: the water inlet electrical interface and the water outlet interface on the periphery of the flow guide pipe cooperate with the cooling pipelines inside to form an efficient cooling system. This design can effectively reduce the temperature of the flow guide pipe during welding, prevent overheating, and prolong the service life and reduce material fatigue and damage. At the same time, the setting of the cooling system helps to reduce the temperature of the welding area, reduces the risk of burns and fires, and improves the safety of welding operations. In addition, by clamping the positive electrode of the power supply with the water inlet electrical interface, the current is guided to the tungsten electrode of the welding head through the center pipe group of the flow guide pipe, ensuring the stable flow of current of the welding torch, and further improving the welding quality. The multiple cooling pipelines in the water and electricity pipe are spaced apart, and the cross-connection design between the pipelines realizes the uniform flow of cooling water in the flow guide pipe, thereby providing more effective cooling effect.
[0026] The welding gun arc swing tracking mechanism described in the present application has the following beneficial effects:
[0027] First, by integrating the tracking module and the pendulum module, the flexibility and adaptability of the welding gun during the welding process are significantly improved. This design enables the welding gun to easily handle various welding positions and angles, thereby significantly improving the welding quality. In addition, by precisely controlling the movement of the slider and the arc swing movement of the rotating platform, the welding gun can achieve precise positioning and flexible tracking, meeting the welding needs of different materials, thicknesses, and shapes, and exhibiting good versatility and adaptability.
[0028] Second, the modular design makes it easy to disassemble and replace the components, facilitating daily maintenance and troubleshooting. This design reduces maintenance costs, improves the reliability and service life of the equipment. At the same time, the upper and lower limit sensors and sensor baffles improve the automation level of the welding process, reduce manual intervention, reduce the difficulty of operation, and improve production efficiency. The compact structure of the welding gun and the clamping connection improve the efficiency of assembly and maintenance, while ensuring the welding capacity of the welding gun part and the overall insulation state.
[0029] Third, the design of the ceramic protection nozzle and the filter screen provides protection for the tungsten electrode, prolongs its service life, and improves the welding quality. The hollow structure joint of the flow guide pipe and the design of the cooling system effectively protect the weld area, prevent oxidation and contamination, and improve the safety of the welding operation. The design of the welding gun clamp provides great flexibility and convenience for the welding process, improving work efficiency. The efficient and stable welding wire delivery of the wire feeding module ensures continuous supply of welding wire during the welding process, significantly improving welding efficiency. The cooperation of the driving wheel and the driven wheel of the wire feeder realizes continuous and stable transmission of the welding wire, avoiding the influence of welding quality due to interruption of welding wire supply.
[0030] In summary, the welding gun arc swing tracking mechanism described in the present application, through its innovative design, not only improves the precision and quality of welding, but also enhances the versatility and adaptability of the equipment, while simplifying the maintenance and operation process, providing an efficient and reliable solution for automated welding.
[0031] The utility model will be further described in detail below in combination with the drawings and examples. BRIEF DESCRIPTION OF DRAWINGS
[0032] Figure 1 It is the overall schematic diagram of the utility model;
[0033] Figure 2 It is the overall cross-sectional schematic diagram of the utility model;
[0034] Figure 3 It is the tracking module schematic diagram of the utility model;
[0035] Figure 4 It is the internal structure schematic view of the tracking module of the utility model from another angle;
[0036] Figure 5 It is the internal structure schematic view of the tracking module of the utility model from another angle;
[0037] Figure 6 It is the wire feeder schematic view of the utility model;
[0038] Figure 7 It is the welding torch schematic view of the utility model;
[0039] Figure 8 It is the welding torch cross section schematic view of the utility model;
[0040] Figure 9 It is the welding torch cross section schematic view of the utility model;
[0041] Label annotation: welding torch 1, welding head 11, tungsten electrode 111, ceramic protection nozzle 112, filter screen 113, connecting piece 12, insulating sleeve 121, flow guide pipe 13, center pipe group 131, insulating sleeve pipe 132, joint 133, air pipe 134, water and electricity pipe 135, insulating assembly 136, water inlet electrical interface 137, water outlet interface 138, cooling pipeline 139, tail cap 14, welding torch clamp 15, clamping piece 151, clamping groove 152, fixed disc 153, first fixed hole 154, tracking module 2, first tracking block 21, gear strip 211, guide rail 212, sensor sensing sheet 213, second fixed hole 214, second tracking block 22, first motor 221, sliding block 222, opening 223, upper limit sensor 224, lower limit sensor 225, sensor baffle 226, pendulum module 3, fixed shell 31, mounting part 311, second motor 32, rotating platform 33, connecting rod 34, containing groove 341, wire feeding module 4, third motor 41, wire feeding disc 42, wire feeder 43, wire feeding pipeline 431, wire outlet pipeline 432, driving wheel 433, driven wheel 434, wire feeding pipe 44, wire feeding pipe clamp 441. DETAILED DESCRIPTION
[0042] The technical solutions in the embodiments of the utility model will be described clearly and completely below, obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.
[0043] As Figures 1 to 5The argon arc wire feeding pendulum mechanism shown comprises a welding torch 1, a tracking module 2, a pendulum module 3 and a wire feeding module 4. The welding torch 1 is fixedly connected with the tracking module 2. The tracking module 2 comprises a first tracking block 21 and a second tracking block 22. The first tracking block 21 is internally provided with a gear strip 211 and a guide rail 212. The second tracking block 22 is internally provided with a first motor 221 and a sliding block 222. The second tracking block 22 is provided with an opening 223 at the middle part. The first motor 221 is arranged at the opening 223. The first motor 221 is engaged with the gear strip 211. The sliding block 222 is arranged on the guide rail 212. The sliding block 222 can move up and down along the linear direction of the guide rail 212. The pendulum module 3 comprises a fixed shell 31, a second motor 32, a rotating platform 33 and a connecting rod 34. The second motor is arranged in the fixed shell 31. The connecting rod 34 is internally provided with a receiving groove 341. The receiving groove 341 is connected with the opening 233 in correspondence. The first motor 221 is arranged in the receiving groove 341. The tracking module 2 is linked with the pendulum module 3 through the connecting rod 34 to realize the arc pendulum tracking movement of the welding torch 1. Through the engagement of the first motor 221 and the gear strip 211, the tracking module 2 can control the sliding block 222 to move accurately along the linear direction of the guide rail 212, realize the accurate positioning of the welding torch 1, and further adjust the height of the product welding. In addition, the second motor 32 drives the rotating platform 33, and converts the rotary motion into the arc pendulum motion through the connecting rod 34, so that the arc pendulum amplitude of the pendulum module 3 is not affected by other modules. The arc pendulum capacity of the pendulum module 3 is improved. The welding torch 1 is endowed with flexible arc pendulum tracking capacity to adapt to the welding requirements of different materials, thicknesses and shapes, and exhibits good versatility and adaptability. At the same time, the modular design is adopted. The components are easy to disassemble and replace, and are convenient for daily maintenance and fault elimination.
[0044] As Figure 4 , Figure 5The upper limit position sensor 224 and the lower limit position sensor 225 are arranged in the second tracking block 22, and the sensor baffle 226 is arranged on the first motor 221. The sensor sensing sheet 213 is arranged on the first tracking block 21. The upper limit position sensor 224 and the lower limit position sensor 225 arranged in the second tracking block 22 cooperate with the sensor baffle 226 arranged on the first motor 221 to realize accurate control and automatic limiting of the movement of the sliding block 222, ensuring the safety and reliability of the welding process. The arrangement of the sensor sensing sheet 213 enables the sliding block 222 to stop in time when reaching the limit position, effectively preventing collision with other parts of the machine and prolonging the service life of the equipment. This design improves the automation level of the welding process, reduces manual intervention, reduces the operation difficulty, and improves the production efficiency. At the same time, the upper limit position sensor 224, the lower limit position sensor 225 and the sensor baffle 226 are easy to maintain, so that detection and repair become simple, and downtime is reduced. Through the accurate control of the upper and lower limit position sensors, the moving range of the sliding block 222 can also be adjusted according to different welding requirements, improving the flexibility and adaptability of the welding process and ensuring the welding quality and efficiency.
[0045] As shown in Figure 1 , Figure 2 , Figure 6 The wire feeder 4 includes a third motor 41, a wire feeding disc 42, a wire feeder 43, and a wire feeding pipe 44. The fixed shell 31 extends an installation part 311, the wire feeding disc 42 is fixed to the installation part 311, the wire feeder 43 is arranged on the fixed shell 31, and the third motor 41 is arranged in the fixed shell 31. The third motor 41 can drive the wire feeder 43 to work. The wire feeding module 4 realizes efficient and stable welding wire conveying through the driving of the third motor 41, ensuring the continuous supply of welding wire during the welding process, thereby significantly improving the welding efficiency. The compact design of the wire feeding module 4 and the fixed shell 31 makes it easy to integrate into an automatic welding device, occupying a small space and being easy to install and use. At the same time, the component design of the wire feeding module 4 considers the convenience of maintenance, making the replacement and maintenance of key components such as the wire feeding disc 42, the wire feeder 43 and the wire feeding pipe 44 simple, which helps to reduce maintenance cost and improve the reliability of the equipment. In addition, the wire feeding module 4 also has good adaptability and can adapt to different types and diameters of welding wire, increasing the versatility and applicability of the welding system, so that it can meet various welding requirements. The wire feeding pipe 44 is provided with a wire feeding pipe clamp 441 on the outer periphery of the welding gun. The wire feeding pipe 44 is fixedly connected with the welding gun 1 through the wire feeding pipe clamp, making it more convenient to adjust the wire feeding angle.
[0046] The wire feeder 43 is provided with a wire inlet pipe 431, a wire outlet pipe 432, a driving wheel 433 and a driven wheel 434. The driving wheel 433 is engaged with the third motor 41, so that the rotational power of the third motor 41 can be effectively transmitted to the wire feeder 43, thereby improving the wire feeding efficiency and reducing energy loss. The driving wheel 433 and the driven wheel 434 drive the welding wire from the wire inlet pipe 431 to the wire outlet pipe 432. The cooperation between the driving wheel 433 and the driven wheel 434 realizes the continuous and stable transmission of the welding wire, ensures the continuity of the welding wire supply during the welding process, and avoids affecting the welding quality due to interruption of the welding wire supply. In addition, the simplified design of the wire inlet pipe 431 and the wire outlet pipe 432 makes the transmission path of the welding wire clear, which is convenient for monitoring and maintenance. The wire feeding module 4 has strong adaptability as a whole and can adapt to welding wires of different types and diameters, increasing the versatility and applicability of the wire feeding module 4, thereby improving the efficiency and quality of welding.
[0047] like Figures 1 to 2 The welding gun 1 shown is connected to the tracking module 2 via a welding gun fixture 15. A clamping member 151 is provided at one end of the welding gun fixture 15, near the welding gun 1. A clamping slot 152 is provided in the middle of the welding gun fixture 15. The welding gun 1 can move within the clamping slot 152, and the clamping member 151 secures the welding gun 1 to the welding gun fixture 15. The design of the welding gun fixture 15 provides great flexibility and convenience during the welding process. The welding gun fixture 15 allows the welding gun 1 to move freely within the clamping slot 152, allowing the welding gun 1 to be fine-tuned according to welding requirements to accommodate different workpiece shapes and welding conditions. The clamping member 151 allows the welding gun 1 to be quickly and securely secured to the welding gun fixture 15, ensuring stability and precision during the welding process. This quick securing mechanism also simplifies the replacement and maintenance process of the welding gun 1, improving work efficiency. Furthermore, the structural design of the welding gun fixture 15 simplifies routine maintenance and cleaning, helping to maintain the long-term performance and reliability of the welding system. The versatility and applicability of the welding gun fixture 15 are also enhanced, and it can adapt to welding guns 1 of different types and sizes, thereby improving the flexibility and production efficiency of the entire welding system.
[0048] The end of the welding gun fixture 15 near the tracking module 2 is equipped with a fixing plate 153. The fixing plate 153 is provided with a plurality of first fixing holes 154 at intervals. The first tracking block 21 is provided with second fixing holes 214 corresponding to the first fixing holes 154. The welding gun fixture 15 and the tracking module 2 are hingedly connected via the first fixing holes 154 and the second fixing holes 214. This helps maintain the stability of the overall structure during welding, reduces displacement caused by welding vibration, and thus improves welding quality. The hinged structure design also simplifies maintenance and inspection, making maintenance easier.
[0049] like Figure 1 、 Figure 2 、 Figure 7 、Figure 8 、 Figure 9 The welding torch 1 shown in the figure includes a welding head 11, a connecting piece 12, a flow guide pipe 13, and a tail cap 14, the welding head 11, the flow guide pipe 13, and the tail cap 14 are all clamped with the connecting piece 12, the welding torch 1 realizes the quick replacement of the welding head 11, the flow guide pipe 13, and the tail cap 14 with the connecting piece 12 through the compact structure and the clamping connection, improves the efficiency of maintenance and replacement, and reduces the downtime. The flow guide pipe 13 includes a center pipe group 131 and an insulating sleeve 132, the insulating sleeve 132 is internally provided with an insulating assembly 136, the center pipe group 131 is embedded in the insulating assembly 136 at one end, the center pipe group 131 includes an air pipe 134 and a water and electricity pipe 135, the flow guide pipe 13 passes the protective gas into the connecting piece 12 through the air pipe 134 and then into the welding head 11, and the tail cap 14 can control the flow speed of the protective gas flowing into the connecting piece 12. The welding torch 1 realizes the quick replacement of the welding head 11, the flow guide pipe 13, and the tail cap 14 with the connecting piece 12 through the compact structure and the clamping connection design, improves the efficiency of assembly and maintenance, and at the same time, the flow guide pipe 13 conducts electricity to the welding head 11 through the water and electricity pipe 135, and the air pipe 134 and the water and electricity pipe 135 are nested and embedded in the insulating sleeve 132, which can ensure the welding capacity of the welding torch 1 and the insulation state of the whole welding torch 1.
[0050] The welding head 11 includes a tungsten electrode 111, a ceramic protection nozzle 112, and a filter screen 113, the tungsten electrode 111 is internally provided with the ceramic protection nozzle 112 at one end and extends out of the outer periphery of the ceramic protection nozzle 112 at the other end, the reasonable layout of the tungsten electrode 111 helps to concentrate the electric arc, further improves the precision and quality of welding, and the ceramic protection nozzle 112 is provided with an insulating sleeve 121 between the ceramic protection nozzle 112 and the connecting piece 12, and the ceramic protection nozzle 112 is clamped with the connecting piece 12 through the insulating sleeve 121. The design of the ceramic protection nozzle 112 and the filter screen 113 provides protection for the tungsten electrode 111, prolongs the service life, and improves the welding quality. The use of the insulating sleeve 121 provides insulation protection between the ceramic protection nozzle 112 and the connecting piece 12, ensuring the safety of the welding operation. The easy-to-maintain design makes the cleaning and maintenance work simple and fast, which helps to maintain the good working condition of the welding torch 1.
[0051] As Figure 2 、 Figure 7 、 Figure 8The end of the flow guide pipe 13 away from the welding head 11 is provided with a connector 133, the connector 133 is connected with the center pipe group 131, the connector 133 is a hollow structure, and the welding torch 1 adds protective gas through the connector 133. The connection between the flow guide pipe 13 and the protective gas source is more convenient through the connection of the center pipe group 131 and the connector 133, and the hollow structure of the connector 133 ensures the smooth flow of the protective gas, effectively protects the welding area, and prevents oxidation and pollution. The characteristics of easy disassembly and installation of the connector 133 facilitate the regular inspection and maintenance of the welding torch 1, and ensure the cleanliness and efficient operation of the flow guide pipe 13.
[0052] The outer periphery of the flow guide pipe 13 is provided with a water inlet electrical interface 137 and a water outlet interface 138, and the flow guide pipe 13 has a cooling pipe 139 inside, one end of the water inlet electrical interface 137 and the water outlet interface 138 is communicated with the cooling pipe 139, and a high-efficiency cooling system is formed. This design can effectively reduce the temperature of the flow guide pipe 13 during welding, prevent overheating, thereby prolonging the service life and reducing material fatigue and damage. At the same time, the setting of the cooling system helps to reduce the temperature of the welding area, and the circulation of cooling water can reduce the deformation of the flow guide pipe 13 caused by thermal expansion, reduce the risk of burns and fires, and improve the safety of welding operation. In addition, by connecting the positive electrode of the power supply with the water inlet electrical interface 137, the current flows through the center pipe group of the flow guide pipe 13 to the tungsten electrode 111, so that the current of the welding torch 1 flows stably, thereby improving the welding quality.
[0053] The flow guide pipe 13 is internally spaced apart and has at least two cooling pipes 139, the two ends of the cooling pipes 139 are cross-connected, and the cooling water flowing into the water inlet electrical interface 137 flows out from the water outlet interface 138 along the cooling pipe 139. The plurality of cooling pipes 139 in the flow guide pipe 13 are spaced apart and cross-connected at both ends, which realizes uniform flow of the cooling water in the flow guide pipe 13, thereby providing more effective cooling effect. This design significantly improves the cooling efficiency, because the cooling water can more fully absorb the heat of the flow guide pipe 13, quickly reduce its temperature. In addition, effective cooling helps to reduce material fatigue and damage, prolonging the service life of the flow guide pipe and related welding equipment. Uniform cooling effect also helps to reduce thermal expansion and deformation, maintain the stability of the flow guide pipe 13 during welding, and improve the precision and quality of welding.
[0054] The above-described embodiments only express several embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as limiting the scope of the application. It should be noted that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which belong to the protection scope of the present application.
Claims
1. An argon arc wire feeding pendulum mechanism, comprising a welding gun, a tracking module, a pendulum module, and a wire feeding module, wherein the welding gun is fixedly connected to the tracking module, and characterized in that: The tracking module includes a first tracking block and a second tracking block. The first tracking block is provided with a gear bar and a guide rail. The second tracking block is provided with a first motor and a slider. An opening is provided in the middle of the second tracking block. The first motor is provided at the opening. The first motor is engaged with the gear bar. The slider is passed through the guide rail and can move up and down along the straight line of the guide rail. The pendulum module includes a fixed shell, a second motor, a rotating platform and a connecting rod. The second motor is placed in the fixed shell. The connecting rod is provided with a receiving groove. The receiving groove is correspondingly connected to the opening. The first motor is placed in the receiving groove. The tracking module is linked with the pendulum module through the connecting rod to realize the pendulum tracking movement of the welding gun.
2. The argon arc wire adding pendulum mechanism according to claim 1, characterized in that: An upper limit sensor and a lower limit sensor are provided in the second tracking block at intervals. A sensor baffle is sleeved on the first motor. A sensor sensing piece is provided at one end of the sensor baffle away from the sensor. The sensor sensing piece is fixed in the first tracking block.
3. The argon arc wire adding pendulum mechanism according to claim 2, characterized in that: The wire feeding module includes a third motor, a wire feeding reel, a wire feeding machine and a wire feeding tube. The fixed shell is extended with a mounting portion. The wire feeding reel is fixed to the mounting portion. The wire feeding machine is arranged on the fixed shell. The third motor is placed in the fixed shell. The third motor can drive the wire feeding machine to operate. The wire feeding tube is provided with a wire feeding tube clamp on the outer periphery of the welding gun. The wire feeding tube and the welding gun are fixedly connected by the wire feeding tube clamp.
4. The argon arc wire-feeding pendulum mechanism according to claim 3, characterized in that: The wire feeder is provided with a wire inlet pipe, a wire outlet pipe, a driving wheel and a driven wheel. The driving wheel is engaged with the third motor. The driving wheel and the driven wheel drive the welding wire from the wire inlet pipe to the wire outlet pipe.
5. The argon arc wire adding pendulum mechanism according to any one of claims 1 to 4, characterized in that: The welding gun is connected to the tracking module through a welding gun clamp. A clamping piece is provided at one end of the welding gun clamp close to the welding gun. A clamping groove is provided in the middle of the welding gun clamp, and the welding gun can move in the clamping groove.
6. The argon arc wire adding pendulum mechanism according to claim 5, characterized in that: The welding gun clamp is provided with a fixing plate at one end close to the tracking module, and a plurality of first fixing holes are arranged at intervals on the fixing plate. The first tracking block is provided with second fixing holes corresponding to the first fixing holes, and the welding gun clamp and the tracking module are hinged through the first fixing holes and the second fixing holes.
7. The argon arc wire adding pendulum mechanism according to claim 6, characterized in that: The welding gun includes a welding head, a connecting piece, a flow guide tube, and a tail cap. The welding head, the flow guide tube, and the tail cap are all clamped with the connecting piece. The flow guide tube includes a central tube group and an insulating sleeve. An insulating component is provided inside the insulating sleeve. One end of the central tube group is embedded in the insulating component. The central tube group includes a vent pipe and a water and electricity pipe. The flow guide tube passes the shielding gas into the connecting piece and then into the welding head through the vent pipe. The tail cap can control the flow rate of the shielding gas into the connecting piece.
8. The argon arc wire adding pendulum mechanism according to claim 7, characterized in that: The welding head includes a tungsten electrode, a ceramic protective nozzle, and a filter. One end of the tungsten electrode is arranged inside the ceramic protective nozzle, and the other end extends out of the outer periphery of the ceramic protective nozzle. An insulating sleeve is provided between the ceramic protective nozzle and the connecting piece. The ceramic protective nozzle is clamped with the connecting piece through the insulating sleeve, and the connecting piece passes the protective gas to the tungsten electrode through the filter.
9. The argon arc wire adding pendulum mechanism according to claim 8, characterized in that: A joint is provided at one end of the guide tube away from the welding head, the joint is clamped with the central tube group, the joint is a hollow structure, and the welding gun introduces protective gas into the ventilation pipe through the joint.
10. The argon arc wire adding pendulum mechanism according to claim 9, characterized in that: The outer periphery of the guide pipe is provided with a water inlet and an electrical interface and a water outlet. At least two cooling pipes connected to each other are provided inside the water-passing electrical pipe. The cooling pipes are distributed at intervals inside the water-passing electrical pipe to form a cooling circuit. One end of the cooling circuit is connected to the water inlet and the electrical interface, and the other end is connected to the water outlet.