Novel hydraulic actuator end cover dismounting tool
The end cover is fixed by a disc and a pin sleeve, and the design of a protective part to protect the handle solves the problem of damage to the screw hole and handle of the hydraulic actuator end cover disassembly and assembly tool during the knocking process, thereby achieving durability and efficient disassembly of the equipment.
Patent Information
- Application Number
- CN202422825619.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-19
AI Technical Summary
The existing hydraulic actuator end cover disassembly and assembly tools easily cause the screw holes on the end cover surface to deform and be damaged when striking the disc, and the handle is easily damaged.
A new hydraulic actuator end cover disassembly and assembly tool consisting of an integrally molded disc and a handle is designed. The end cover is fixed by a circular hole and a pin sleeve to avoid direct contact between the bolts and the end cover. A protective part is provided to protect the handle, and the pin sleeve and protective part are used to reduce stress concentration.
It effectively protects the threaded holes of the end cover, extends the service life of the actuator, prevents the handle from deformation, and improves the disassembly speed and adaptability of the equipment.
Smart Images

Figure CN223442200U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to hydraulic actuator end cover dismantling technical field, specifically, a kind of novel hydraulic actuator end cover dismounting tool. BACKGROUND
[0002] Hydraulic actuator is widely applied in modern ship, more in various engineering ships, such as Figure 1 As shown in the figure. Its working principle is to convert huge hydraulic pressure into mechanical displacement, realizes various control functions and effects. It is small in size, low in speed, but large in torque, reliable in performance, and is often used as the execution element for opening / closing various large butterfly valves in ships, and the end cover of hydraulic actuator is one of main parts, and the end cover needs to be disassembled first when the hydraulic actuator is maintained.
[0003] At present, when the end cover of hydraulic actuator is disassembled, the disc is fixed on the surface of the end cover by bolts, then the handle on the disc is knocked, and the end cover is rotated and separated from the hydraulic actuator by the force of the handle and the disc. However, after the bolts are fixed through the screw holes on the surface of the disc and the end cover, the disc is subjected to the torque and impact force generated by the knocking, at this time, the threaded holes on the end cover are easily deformed and damaged by the extrusion of the bolts, therefore, a novel hydraulic actuator end cover dismounting tool is proposed. UTILITY MODEL CONTENT
[0004] The utility model aims at the problem that the novel hydraulic actuator end cover dismounting tool is easy to cause damage to the screw holes on the surface of the end cover when knocking the disc to drive the end cover to rotate and disassemble.
[0005] In order to achieve the above-mentioned purpose of the application, the utility model provides the following technical scheme:
[0006] A novel hydraulic actuator end cover dismounting tool, comprising an integrally formed disc and handle, further comprising:
[0007] A plurality of round holes are provided, two round holes are symmetrically distributed on the edge of the disc surface relative to the axis of the disc;
[0008] A plurality of pin sleeves are provided and correspond to the plurality of round holes, the plurality of pin sleeves are respectively inserted into the corresponding round holes, and the top of the pin sleeve is provided with a pressure pad;
[0009] A protection piece is arranged on both sides of the handle to protect the handle subjected to knocking.
[0010] As a preferred technical scheme of the present application, the diameters of the plurality of round holes and pin sleeves are different.
[0011] As the preferred technical scheme of the present application, the protective member comprises knocking portions symmetrically arranged on the two end sidewalls of the handle, the thickness of the knocking portion is greater than the thickness of the handle, and the top of the knocking portion and the bottom corner of the box are in arc-shaped structure.
[0012] As the preferred technical scheme of the present application, the opposite side of the two knocking portions is provided with a reinforcing rib on the surface of the handle.
[0013] As the preferred technical scheme of the present application, the side surface of the knocking portion away from the handle is provided with uniformly distributed anti-skid grooves.
[0014] As the preferred technical scheme of the present application, the inside of the handle is further provided with a plurality of ribs uniformly distributed along the length direction of the handle.
[0015] As the preferred technical scheme of the present application, the two sides of the connecting end of the disc and the handle are provided with supporting blocks.
[0016] As the preferred technical scheme of the present application, the surface of the disc is further provided with an avoiding hole at the center position.
[0017] Compared with the prior art, the present application has the following beneficial effects:
[0018] 1. When the end cover of the hydraulic actuator needs to be disassembled, first place the disc on the upper surface of the end cover, so that the circular hole on the surface of the disc coincides with the circular hole on the surface of the end cover, then insert the pin sleeve into the circular holes on the surface of the disc and the end cover, then screw the bolt through the inside of the pin sleeve into the screw hole in the innermost part of the circular hole on the surface of the end cover to complete the fixation of the end cover and the disc, and finally knock the handle, so that the force on the handle and the disc drives the fixed end cover to rotate and separate from the actuator body. Since the end cover is fixed together with the disc through the pin sleeve, the bolt only plays a fastening role and does not bear shear force, and the contact surface between the pin sleeve and the end cover body is large and the stress received is small, so it is not easy to be damaged, thereby protecting the screw hole of the actuator body and prolonging the service life of the actuator, and solving the problem in the prior art that the disc and the end cover of the actuator are connected by a bolt, and when the disc is knocked, the bolt will extrude the internal screw hole of the end cover, causing damage to the equipment.
[0019] 2. When the handle is knocked by a hammer head or other tool through the protective member, the tool will first contact the knocking portion, which can protect the handle and prevent the low-thickness handle from being deformed after being hit with great force, thereby solving the problem in the prior art that the handle is damaged by long-term knocking. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is the overall structure diagram of the present application;
[0021] Figure 2 It is the bottom view of the structure of the present application;
[0022] Figure 3 The disc and handle structure diagram of the utility model;
[0023] Figure 4 The partial split structure diagram of the utility model.
[0024] Indicated in the figure:
[0025] 1, disc; 101, avoiding hole; 2, handle; 3, round hole; 4, pin sleeve; 401, pressing pad; 5, knocking part; 501, reinforcing rib; 502, antiskid groove; 6, rib; 7, supporting block. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments.
[0027] As Figures 1 to 4 Indicated, the present embodiment proposes a kind of novel hydraulic actuator end cover dismounting tool, including integrally formed disc 1 and handle 2, still include round hole 3, pin sleeve 4 and protection piece, round hole 3 is equipped with several, two round holes 3 are a group of relative disc 1 axial symmetry distribution at disc 1 surface edge, pin sleeve 4 is equipped with several and corresponds to several round holes 3, several pin sleeves 4 are respectively inserted in corresponding round hole 3 inside, and pin sleeve 4 top is equipped with pressing pad 401, protection piece is set at handle 2 both sides, for the handle 2 that is protected by knocking is protected;
[0028] When the hydraulic actuator needs to be maintained, the end cover of the hydraulic actuator needs to be disassembled first, at this time the disc 1 can be placed on the upper surface of the end cover, the circular hole 3 on the surface of the disc 1 is overlapped with the circular hole 3 on the surface of the end cover, then the pin sleeve 4 is inserted into the circular hole 3 on the surface of the end cover through the disc 1, because the hydraulic actuator has a screw hole communicated with the circular hole 3 on the end cover, therefore the bolt can be inserted into the screw hole in the hydraulic actuator through the pin sleeve 4 and the circular hole 3 in the end cover, and the bolt is pressed on the pressure pad 401 on the top of the pin sleeve 4, so as to complete the fixation of the end cover and the disc 1, finally the hammer head or other tools are used to knock the handle 2, the handle 2 and the disc 1 are stressed and then drive the end cover fixed therewith to rotate, so as to complete the disassembly of the end cover and the actuator body, because the end cover is fixed together through the pin sleeve 4 and the disc 1, therefore the bolt only plays a fastening role and does not bear the shearing force, the contact surface between the pin sleeve 4 and the end cover body is large and the stress received is small, so it is not easy to be damaged, thereby the screw hole of the actuator body can be protected and the service life of the actuator is prolonged, and through the setting of the protection piece, the handle 2 can be protected when the hammer head knocks the handle 2, so as to avoid the handle 2 from being damaged due to the excessive knocking force.
[0029] It should be noted that the diameters of the plurality of circular holes 3 and the pin sleeve 4 are different; the circular holes 3 with different diameters can adapt to the circular holes 3 on the end covers of different hydraulic actuators, thereby facilitating the disassembly of end covers of different specifications and improving the adaptability of the equipment.
[0030] As shown in Figures 1 to 4 , as a preferred embodiment, on the basis of the above-mentioned mode, further, the protection piece includes knocking parts 5 symmetrically arranged on the sidewalls of both ends of the handle 2, the thickness of the knocking part 5 is greater than the thickness of the handle 2, and the top and bottom corners of the knocking part 5 are in arc-shaped structure;
[0031] When the hammer head or other tools are used to hit the handle 2, the tool will first contact the knocking part 5, because the thickness of the knocking part 5 is greater than the thickness of the handle 2, therefore not only can the hammer head directly collide with the handle 2 with small thickness to cause the deformation and damage of the handle 2 be prevented, but also the larger thickness of the knocking part 5 can improve the contact area of the handle 2 and the hammer head, so that the hammer head can hit the handle 2 more accurately and the loss of force can be reduced, thereby further improving the disassembly speed of the end cover.
[0032] Among them, the opposite side of the two knocking parts 5 is provided with a reinforcing rib 501 on the surface of the handle 2; through the setting of the reinforcing rib 501, the stability of the connection between the knocking part 5 and the handle 2 can be improved, thereby preventing the handle 2 from being deformed when it is hit by a large force.
[0033] The knocking part 5 is provided with anti-skid grooves 502 which are uniformly distributed on the side surface away from the handle 2; the anti-skid grooves 502 can improve the friction between the knocking part 5 and the hammer head, and prevent the hammer head from sliding when it collides with the knocking part 5, so as to affect the knocking effect.
[0034] The handle 2 is further provided with a plurality of ribs 6 which are uniformly distributed along the length direction of the handle 2; the ribs 6 can improve the hardness of the handle 2, and further prevent the handle 2 from being deformed by knocking.
[0035] The connecting end of the disc 1 and the handle 2 is provided with a support block 7 on both sides; the support block 7 can improve the stability of the connection between the handle 2 and the disc 1, and further improve the service life of the equipment.
[0036] In addition, the disc 1 is further provided with an avoiding hole 101 at the center position of the surface; when the disc 1 abuts against the surface of the end cover, the avoiding hole 101 can allow the components at the center position of the surface of the end cover to pass through, so as to avoid the problem that the components cannot be disassembled because they abut against the bottom of the disc 1.
[0037] The working principle of the utility model is as follows: when the hydraulic actuator needs to be maintained, the end cover of the hydraulic actuator needs to be disassembled first; at this time, the disc 1 can be placed on the upper surface of the end cover, the circular hole 3 on the surface of the disc 1 is overlapped with the circular hole 3 on the surface of the end cover, then the pin sleeve 4 is inserted into the circular hole 3 on the surface of the end cover through the disc 1; because the internal screw hole of the end cover is communicated with the circular hole 3, the bolt can pass through the pin sleeve 4 and the circular hole 3 in the end cover and is screwed into the screw hole in the internal hydraulic actuator, the bolt is pressed on the pressure pad 401 on the top of the pin sleeve 4, so as to complete the fixation of the end cover and the disc 1; finally, the handle 2 is knocked by using a hammer head and other tools; the handle 2 and the disc 1 are stressed, and then the end cover fixed therewith is rotated, so as to complete the disassembly of the end cover and the actuator body; because the end cover is fixed together by the pin sleeve 4 and the disc 1, the bolt only plays a fastening role and does not bear the shearing force, the contact surface between the pin sleeve 4 and the end cover body is large, the stress received is small, and the pin sleeve 4 is not easy to be damaged, so as to protect the screw hole of the actuator body, prolong the service life of the actuator, and the protection piece can protect the handle 2 when the hammer head knocks the handle 2, so as to avoid the deformation and damage of the handle 2 caused by the excessive knocking force. When the hammer head and other tools are used to hit the handle 2, the tool first contacts the knocking part 5 because the thickness of the knocking part 5 is greater than that of the handle 2, so as to prevent the hammer head from directly colliding with the handle 2 with small thickness and causing the deformation and damage of the handle 2, the large thickness of the knocking part 5 can improve the contact area between the handle 2 and the hammer head, the hammer head can hit the handle 2 more accurately, the loss of force can be reduced, and the disassembly speed of the end cover is further improved.
[0038] The above examples are only used to illustrate the technical solutions described in the utility model and do not limit the utility model. Although the utility model has been described in detail with reference to the above-described various embodiments, the utility model is not limited to the above-described specific embodiments, and therefore any modification or equivalent replacement of the utility model; and all technical solutions and improvements that do not deviate from the spirit and scope of the invention are all included in the scope of the claims of the utility model.
Claims
1. A new hydraulic actuator end cover disassembly and assembly tool, comprising an integrally formed disc (1) and a handle (2), characterized in that: Also includes: A plurality of circular holes (3) are provided, with two circular holes (3) forming a group and symmetrically distributed relative to the axis of the disk (1) at the edge of the surface of the disk (1); Pin sleeves (4), wherein the pin sleeves (4) are provided in a plurality and correspond to the plurality of circular holes (3), the plurality of pin sleeves (4) are respectively inserted into the corresponding circular holes (3), and a pressure pad (401) is provided on the top of the pin sleeve (4); and Protective members are provided on both sides of the handle (2) and are used to protect the handle (2) from being struck.
2. A new hydraulic actuator end cover disassembly and assembly tool according to claim 1, characterized in that: The diameters of the plurality of circular holes (3) and the pin sleeves (4) are different.
3. A new hydraulic actuator end cover disassembly and assembly tool according to claim 1, characterized in that: The protective member comprises knocking parts (5) symmetrically arranged on the side walls at both ends of the handle (2); the thickness of the knocking parts (5) is greater than the thickness of the handle (2); and the top and bottom corners of the knocking parts (5) are both arc-shaped structures.
4. A new hydraulic actuator end cover disassembly and assembly tool according to claim 3, characterized in that: Reinforcing ribs (501) are provided on the opposite sides of the two striking parts (5) and the surface of the handle (2).
5. A new hydraulic actuator end cover disassembly and assembly tool according to claim 4, characterized in that: The knocking portion (5) is provided with evenly distributed anti-slip grooves (502) on a surface of a side away from the handle (2).
6. A new hydraulic actuator end cover disassembly and assembly tool according to claim 1, characterized in that: The handle (2) is further provided with a plurality of ribs (6) evenly distributed along the length direction of the handle (2).
7. A new hydraulic actuator end cover disassembly and assembly tool according to claim 1, characterized in that: Support blocks (7) are provided on both sides of the connection end between the disc (1) and the handle (2).
8. A new hydraulic actuator end cover disassembly and assembly tool according to claim 1, characterized in that: A avoidance hole (101) is also provided at the center of the surface of the disc (1).